Page 3 - Contents
SE T U P EL EC TR IC A L M A INTEN A N CE SE RV IC E PA RT S O PE R ATIONS SA FE T Y IN TR O DUCT IO N OPERATIONS....................................... 22 General .......................................... 22 Operation ........................................ 22 Blade Selection .......................
Page 4 - Specifications; INTRODUCTION
-2- M1014 7" x 12" Metal Cutting Bandsaw IN TR O DU CT IO N Specifications Bandsaw Motor Size ................... 1 HP, 110V/220V (Prewired 110V), 12A/6A, Single-Phase Motor Speed ..................................................................................... 1,725 RPM Power Transfer.....
Page 5 - Controls and Features
-3- M1014 7" x 12" Metal Cutting Bandsaw IN TR O DUCT IO N Controls and Features A A. Blade Tension Knob —Allows you to quickly tension or de-tentsion the blade. B. Blade Guide Knob —Allows you to move and lock the blade guide in place. C. Cutting Fluid Flow Valve —Allows you to adjust the c...
Page 6 - NOTICE; Standard Machinery Safety Instructions; Standard Machinery Safety Instructions
-4- M1014 7" x 12" Metal Cutting Bandsaw SA FE T Y Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially haz...
Page 8 - Additional Safety for Metal Bandsaws
-6- M1014 7" x 12" Metal Cutting Bandsaw SA FE T Y Additional Safety for Metal Bandsaws USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environmen...
Page 9 - Avoiding Potential Injuries
-7- M1014 7" x 12" Metal Cutting Bandsaw SA FE T Y Avoiding Potential Injuries Figure 4 . Never start the saw with the blade resting on the workpiece. Figure 3 . Never attempt to freehand cut. Figure 7 . Always start the saw with the blade clear of the workpiece. Figure 6 . Always use the ta...
Page 10 - ELECTRICAL; Circuit Requirements
-8- M1014 7" x 12" Metal Cutting Bandsaw EL EC TR IC A L ELECTRICAL Circuit Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is ...
Page 11 - Grounding Requirements
-9- M1014 7" x 12" Metal Cutting Bandsaw EL EC TR IC A L Grounding Requirements Extension Cords This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk...
Page 12 - SET UP; Items Needed for Set Up; Unpacking
-10- M1014 7" x 12" Metal Cutting Bandsaw SE T U P KEEP the power cord UNPLUGGED during assembly or adjustment tasks! Otherwise, serious personal injury to you or others may occur! READ and understand this entire instruc- tion manual before using this machine. Serious personal injury may occ...
Page 13 - Inventory
-11- M1014 7" x 12" Metal Cutting Bandsaw SE T U P The following is a description of the main components shipped with the SHOP FOX ® Model M1014. Lay the components out to inventory them. Box Contents (Figure 11) Qty. A. Pulley Cover ................................................2 B. Verti...
Page 16 - Cutting Fluid System; Cast Iron Stop
-14- M1014 7" x 12" Metal Cutting Bandsaw SE T U P Cutting Fluid System Figure 15 . Installed drain screen. Figure 16 . Correctly filled tank ready to be pumped. Figure 17 . Installing the cast iron stop. This bandsaw has a built-in cutting fluid system that prolongs the life of your bandsaw...
Page 17 - Pulley Cover
-15- M1014 7" x 12" Metal Cutting Bandsaw SE T U P Pulley Cover Figure 18 . Installing the bearing guard. Figure 19 . Positioning the pulley cover. Figure 20 . Securing the pulley cover. When opened, the pulley cover gives you the ability to change the pulley ratio so the bandsaw can cut at ...
Page 18 - Shipping Strap and; Vertical Cutting Table
-16- M1014 7" x 12" Metal Cutting Bandsaw SE T U P Shipping Strap and ON/OFF Switch To ensure that your bandsaw arrives to you without damage to the hinge system, a shipping strap was installed. After shipping strap removal, adjust the headstock-stop bolt so the bandsaw ON/OFF switch is not ...
Page 20 - ADJUSTMENTS; Belt Tension
-18- M1014 7" x 12" Metal Cutting Bandsaw M A INTE N A N CE ADJUSTMENTS DO NOT investigate problems or adjust the bandsaw while it is run- ning. Wait until the machine is turned off, unplugged and all working parts have come to a complete stop before proceeding! Belt Tension During the life ...
Page 21 - Changing Cutting Speed
-19- M1014 7" x 12" Metal Cutting Bandsaw M A INTEN A N CE 90 135 195 Motor Pulley Wheel Pulley 255 Changing Cutting Speed Along with the correct blade selection and feed rate, the correct pulley ratio must be selected to produce the best cutting speed. With all settings correct, the metal c...
Page 22 - Blade Tension
-20- M1014 7" x 12" Metal Cutting Bandsaw M A INTE N A N CE Blade Tension If blade tension is set incorrectly, the blade can fracture and break, become belled, or slip off of the bandsaw. You must make sure the blade tension is set in the correct range to prevent these problems. To set the b...
Page 23 - Blade Guides
-21- M1014 7" x 12" Metal Cutting Bandsaw M A INTEN A N CE The blade guide side bearings support the blade so the blade will enter the workpiece perpendicular to the table surface (see Figure 32 ). The blade guide support bearings prevent blade twist by stopping the blade from being pushed b...
Page 24 - OPERATIONS; General; Operation
-22- M1014 7" x 12" Metal Cutting Bandsaw M A INTE N A N CE OPERATIONS General DO NOT investigate problems or adjust the Bandsaw while it is running. Wait until the machine is turned OFF , unplugged, and all working parts have come to a complete stop before proceeding! The Model M1014 will p...
Page 26 - Blade Selection
-24- M1014 7" x 12" Metal Cutting Bandsaw O PE R ATIO NS Blade Selection The chart below is a basic starting point for choosing blade type based on teeth per inch (TPI) for variable tooth pitch blades and for standard raker type bi-metal blades/HSS blades. However, for exact specifications o...
Page 27 - Blade Changes
-25- M1014 7" x 12" Metal Cutting Bandsaw O PE R ATIONS Blade Changes You will find it necessary to change blades depending on the type of material to be cut. Knowing how to correctly select, change, track, and tension the blade will extend the life of your bandsaw and blades. To change the ...
Page 28 - Cutting Fluid
-26- M1014 7" x 12" Metal Cutting Bandsaw O PE R ATIO NS Cutting Fluid While simple in concept and function, many issues must be taken into account and addressed to find and use the correct cutting fluid. Always f ollow all product warnings and contact the fluid manufacturer for unanswered q...
Page 29 - Feed Rate
-27- M1014 7" x 12" Metal Cutting Bandsaw O PE R ATIONS Feed Rate The speed at which the saw blade will cut through a workpiece is controlled by blade type, feed rate, and feed pressure. Note : If a lubricant is used on the cut, the feed rate can be increased by approximately 15%. To set the...
Page 30 - MAINTENANCE; Cleaning
-28- M1014 7" x 12" Metal Cutting Bandsaw M A INTE N A N CE MAINTENANCE Regular periodic maintenance on your SHOP FOX ® Model M1014 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when...
Page 31 - Lubrication
-29- M1014 7" x 12" Metal Cutting Bandsaw M A INTEN A N CE Lubrication Since all bearings are sealed and permanently lubri- cated, simply leave them alone until they need to be replaced. Do not lubricate them. However, you must periodically lubricate threaded adjustment locations and check t...
Page 32 - SERVICE
-30- M1014 7" x 12" Metal Cutting Bandsaw SE RV IC E SERVICE This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock Intern...
Page 33 - Blade Tracking
-31- M1014 7" x 12" Metal Cutting Bandsaw SE RV IC E Blade Tracking A blade that tracks incorrectly can wear out the wheel flanges or come off of the bandsaw. You must make sure the blade tracks on the wheel so the rear of the blade is supported by the lip on the wheel or wheel flange. To se...
Page 37 - Troubleshooting
-35- M1014 7" x 12" Metal Cutting Bandsaw SE RV IC E SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start. 1. Low or no voltage. 2. Faulty start capacitor.3. Motor is at fault. 1. Open or short circuit in line cord or plug resulting in blown fuse or tripped breaker. Repair for cause...
Page 40 - Parts List
-38- M1014 7" x 12" Metal Cutting Bandsaw PA RT S REF PART # DESCRIPTION 1 XM1014001 GEAR BOX 2 XM1014002 BEARING COVER 3 XPK07M KEY 6 X 6 X 20MM 4 XM1014004 SHAFT 5 XM1014005 WORM GEAR SHAFT ASSEMBLY 6 XPS06 PHLP HD SCR #10-24 X 3/8" 7 XP6205 BALL BEARING 6205 9 XM1014009 PINION GEAR 10...
Page 47 - Notes
-45- M1014 7" x 12" Metal Cutting Bandsaw PA RT S Notes
Page 51 - WARRANTY
WARRANTY Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neglige...
Page 52 - High Quality Machines and Tools
High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products: