Page 3 - Table of Contents; Chapter 1
3 Table of Contents Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Chapter 1 Overview: XPSMF2DO801 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 4 - Appendices; Appendix A; Glossary
4 Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Appendix A Connection Diagrams, Examples of Application, and Error Co...
Page 5 - Safety Information; Important Information; NOTICE; will; in death or serious injury.; DANGER; WARNING; can result; in injury or equipment damage.; CAUTION
33003405 07/2007 5 § Safety Information Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the eq...
Page 6 - PLEASE NOTE; © 2007 Schneider Electric. All Rights Reserved.
Safety Information 6 33003405 07/2007 PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. © 2007 Schneider Electric. All ...
Page 7 - About the Book; At a Glance; Document Scope
33003405 07/2007 7 About the Book At a Glance Document Scope This manual describes the XPSMF2DO801 remote output module. The following descriptions of the XPSMF2DO801 are included in this manual: l dimensions and installation l application and function l equipment description l application examples ...
Page 8 - User Comments; packaging. All devices are labelled with the CE sign.
About the Book 8 33003405 07/2007 The corresponding programming software is XPSMFWIN. The software is executable in the Microsoft Windows 2000/XP. The software helps the user to create safety-related programs and operate the Programmable Electronic System (PES). Product Related Warnings Schneider El...
Page 9 - Overview; This chapter contains the following topics:; Topic
33003405 07/2007 9 1 Overview: XPSMF2DO801 At a Glance Overview This chapter contains an overview of the XPSMF2DO801 remote output module. What's in this Chapter? This chapter contains the following topics: Topic Page Introduction 10 Representation 10 Dimensions 11 Installation 13
Page 10 - Front View; HIM; atrix; DO
Overview 10 33003405 07/2007 Introduction XPSMF2DO801 Safety Remote Output Module XPSMF2DO801 is a safety remote output module which works with the XPSMF Safety PLC range and does not contain a user program. It is designed to monitor safety functions up to safety Category 4 according to EN 954-1 and...
Page 11 - Dimensions
Overview 33003405 07/2007 11 Dimensions Overview of XPSMF2DO801 The following section contains information about the dimensions of the XPSMF2DO801 safety remote output module showing the front and side views. Front View Dimensions The following image shows the front view dimensions of the XPSMF2DO80...
Page 13 - Installation; Mounting the remote output device requires the following steps:; Step
Overview 33003405 07/2007 13 Installation Introduction The XPSMF2DO801 safety remote output module can be installed on mounting bases and within closed cases, such as control stations, all terminal boxes, and control racks. The XPSMF2DO801 has been developed in compliance with all applicable standar...
Page 14 - The installation must be performed so that
Overview 14 33003405 07/2007 Mounting the Remote Output Module Mount the remote output module horizontally (so the F2DO logo on the front panel is facing the user) to allow sufficient ventilation. We advise not to mount the remote output module in a vertical position, because in this case additional...
Page 15 - Air Circulation
Overview 33003405 07/2007 15 Air Circulation The ventilation slots in the housing must not be covered. When installing the XPSMF2DO801 ensure that the height of the cable ducts does not exceed 40 mm (1.57 in.). If the cable duct has the height greater than 40 mm(1.57 in.), spacers must be placed beh...
Page 16 - Installation with spacers:; Description
Overview 16 33003405 07/2007 Installation with spacers: The length of the required spacer is calculated as follows: L = H - 40 mm / 1.57 in. L = length of the spacer H = height of the cable duct If more than two devices (even when the minimum vertical clearance of 100 mm is observed) are installed o...
Page 18 - Heat; XPSMF2DO801 safety remote output device.
Overview 18 33003405 07/2007 Minimum clearance between the remote output devices and Safety PLCs: On open mounting surfaces, observing the minimum clearance and ensuring unobstructed air circulation will help maintain the optimum operating temperature. Heat The increasing integration of electronic c...
Page 19 - Case installation
Overview 33003405 07/2007 19 The enclosure’s surface area, A is calculated depending on the mounting or installation type as follows: The following table is used to calculate the recommended enclosure size for mounting the XPSMF2DO801: Case installation Calculation of A [m 2 ] (1m 2 =10.76ft 2 ) Sin...
Page 20 - The power dissipation P; Variable; m a x
Overview 20 33003405 07/2007 Internal Convection With internal heat convection, the heat is dissipated outside through the walls of the housing. This is possible when the ambient temperature is lower than that inside the housing. The following table describes the variables used to calculate the inte...
Page 21 - Temperature state; High temperature; Very high temperature; indicates the following:; Temperature State; system signal of the XPSMFWIN.; Temperature range
Overview 33003405 07/2007 21 Temperature State/Operating Temperature The remote output modules are designed to operate with the maximum temperature of 60 o C. The temperature states in single modules and PLCs are evaluated by the CPU module or the remote output device’s CPU for compact systems. The ...
Page 23 - Application and Function
33003405 07/2007 23 2 Application and Function At a Glance Overview This chapter describes the application and function of XPSMF2DO801 safety remote output module. What's in this Chapter? This chapter contains the following topics: Topic Page Initial Operation 24 Application 25 Function 26 Offline P...
Page 24 - Stage; HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH; Disconnect all power before servicing equipment.
Application and Function 24 33003405 07/2007 Initial Operation Overview The following section contains information about the initial operation of the XPSMF2DO801 safety remote output module. First Power-Up The following table describes the first power-up behavior of the XPSMF2DO801 safety remote out...
Page 25 - Application; Key features of the XPSMF2DO801 safety remote output module:
Application and Function 33003405 07/2007 25 Application Overview The XPSMF2DO801 safety remote output module is certified to the following standards: l SIL 3, according to IEC 61508 l Category 4, according to EN 954-1 l IEC 61131-2 l prEN 501156 l DIN V 19250 up to RC 6 l NFPA 8501, NFPA 8502 The e...
Page 26 - Function
Application and Function 26 33003405 07/2007 Function Overview This section describes functions of the XPSMF2DO801 safety remote output module. Block Diagram The following is a block diagram of the XPSMF2DO801 safety remote output module: The following is a short description of the diagram’s compone...
Page 27 - The relay outputs are connected to the following terminals:; Designation
Application and Function 33003405 07/2007 27 Safety-Related Relay Outputs The XPSMF2DO801 safety remote output module has eight relay outputs. Each relay output has its own LED to indicate the status of the output. Each output of the module is fitted with two safety relays in diversity with positive...
Page 31 - In XPSMFWIN all diagnostic information can be viewed in two ways:; Diagnostics; window that displays all states of the CPU, COM, and; SHORT-CIRCUIT CONDITION
Application and Function 33003405 07/2007 31 Short-Circuit Characteristics of the Output Channels If a short-circuit occurs in an output channel, the safety remote device switches off the affected channel. If multiple short-circuits occur, the channels are switched off individually in accordance wit...
Page 33 - Maintenance; test in intervals of 3 years. For Offline Proof Test, see; OFFLINE PROOF TEST
Application and Function 33003405 07/2007 33 Maintenance The XPSMF2DO801 safety remote output module is designed for industrial applications. All the components have a very high availability and are compliant with the requirements of IEC 61508 for PFD and PFH in accordance with SIL 3. Repair of Remo...
Page 34 - The modules can be proof tested by executing the full safety loop.
Application and Function 34 33003405 07/2007 Offline Proof-Test Overview The offline proof-test recognizes dangerous concealed faults that would affect the safe function of the plant. Safety systems have to be subjected to an offline proof test in intervals of 10 years. By an analysis using the calc...
Page 35 - Equipment Description
33003405 07/2007 35 3 Equipment Description At a Glance Overview This chapter contains the equipment description of XPSMF2DO801 safety remote output module. What's in this Chapter? This chapter contains the following topics: Topic Page Housing Elements 36 Reset Button 39 Communication 40 LEDs 44 Wir...
Page 36 - Housing Elements; Elements of the front panel:
Equipment Description 36 33003405 07/2007 Housing Elements Front View The following image shows the various elements of the front panel of XPSMF2DO801 safety remote output module: Elements of the front panel: No. Description 1 Power supply input 2 Relay outputs 3 Indicators 24V DC RUN ERROR PROG FOR...
Page 37 - Top View; The following image shows the elements of the top panel:; Bottom View; The following image shows the elements of the bottom panel:
Equipment Description 33003405 07/2007 37 Top View The following image shows the elements of the top panel: Bottom View The following image shows the elements of the bottom panel: 13 14 11 12 9 10 15 16 Reset button 7 8 5 6 3 4 1 2 SafeEthernet
Page 38 - Back Panel; The following image shows elements of the back panel:; DIN rail recess
Equipment Description 38 33003405 07/2007 Back Panel The following image shows elements of the back panel: DIN rail recess Quick release clip
Page 39 - Reset Button; When you push the Reset button,
Equipment Description 33003405 07/2007 39 Reset Button Overview The device is equipped with a reset button. The reset button is used if the PC connection password is lost. Using Reset Button You can access the pushbutton through a small round opening on the upper side of the housing, about 40...50 m...
Page 40 - Communication; system must receive data along only one path.
Equipment Description 40 33003405 07/2007 Communication Overview The Safety PLCs and remote output devices communicate with each other and the PC over Ethernet using SafeEthernet protocol. The Safety PLCs communicate with each other and with a PC through a star or linear Ethernet layout. A PC can be...
Page 41 - The following scheme shows a SafeEthernet networking example:
Equipment Description 33003405 07/2007 41 The following scheme shows a SafeEthernet networking example: XPSMFPS01 XPS-MF Telemecanique 24V D C R UN ERR OR PROG F OR CE FAULT OSL BL HIMA HIM a- F1 D I by HIM A 24V DC RUN ER ROR PR OG FORCE FAULT OSL BL HIM A HIM atrix F30 by HIM A 24V DC RU N ERROR P...
Page 42 - The following is a Ethernet cable connection diagram:; Number
Equipment Description 42 33003405 07/2007 The following is a Ethernet cable connection diagram: Connector pairs and cable distances: Number Number of plug connector pairs Maximum cable distance 1 2 100 m / 328.1 ft 2 2 100 m / 328.1 ft 3 3 100 m / 328.1 ft 4 3 100 m / 328.1 ft 5 4 100 m / 328.1 ft 6...
Page 43 - Use optic fiber cables with converters for greater distances.
Equipment Description 33003405 07/2007 43 When using specified cables and plug connectors approved to 100 MHz, the maximum cable distance is 100 m (328.1 ft) with a maximum of six connector pairs. A combination of a plug and a socket is considered one pair. Use optic fiber cables with converters for...
Page 44 - LEDs; The XPSMF2DO801 safety remote output module LEDs:
Equipment Description 44 33003405 07/2007 LEDs Overview The XPSMF2DO801 safety remote output module LEDs: 24V DC RUN ERROR PROG FORCE FAULT OSL BL 1 10/100BaseT 10/100BaseT 2 HIMA L- L+ L+ L- L- L- L+ L+ DO 1 1 2 HIM atrix F2 DO by HIMA 8 01 DO 2 3 4 DO 3 5 6 DO 4 7 8 DO8 15 16 DO7 13 14 DO6 11 12 D...
Page 45 - LED Description; The following table describes behaviors of the LEDs:; LED
Equipment Description 33003405 07/2007 45 LED Description The following table describes behaviors of the LEDs: LED Color Status Meaning Relay Contact Outputs 1-8 Orange On An Output signal is being sent. 24 VDC Green On 24 V DC operating voltage present Not illuminated Off No operating voltage RUN G...
Page 47 - Wiring; Ethernet Wiring; Contact
Equipment Description 33003405 07/2007 47 Wiring Ethernet Wiring Industrial standard cables can be subjected to extreme mechanical stresses. The minimum for SafeEthernet protocol communication requires Category 5 twisted pair cable with a class D rating, for greater distances and less possibility fo...
Page 48 - Specified Cables; connectors such as IP 20 Data Plug (Harting; Switches; switches of the RS2 series (Hirschmann
Equipment Description 48 33003405 07/2007 Specified Cables The cables are specified by category depending on their transmission and high-frequency properties as follows: The channel as a point-to-point transmission path is defined as follows: The higher the letter, the greater the demand on the tran...
Page 49 - IP Addressing and System ID; the IP address assigned to the PC
Equipment Description 33003405 07/2007 49 IP Addressing and System ID Overview A transparent label provided with the controller can be used to note the IP address and system ID (SRS, System-Rack-Slot) following a modification: IP_._._._SRS_._._ Default value for IP address: 192.168.0.99 Default valu...
Page 50 - SafeEthernet; Corruption of transmitted data
Equipment Description 50 33003405 07/2007 SafeEthernet Overview This section provides information about SafeEthernet protocol and OSI model. Description In the field of automation, requirements, such as determinism, reliability, interchangeability, extensibility, interoperability and the overall saf...
Page 52 - Autoneg/Autoneg for Speed Mode; Firm operating parameters
Equipment Description 52 33003405 07/2007 Operation Parameters of the Ethernet Interfaces Up to COM OS version 8.32 all Ethernet ports of the integrated Ethernet switches have the same settings: l Autoneg/Autoneg for Speed Mode l Flow-control Mode Other settings are not possible and will be rejected...
Page 53 - UDP ports and usage; UDP Ports
Equipment Description 33003405 07/2007 53 Connections for SafeEthernet/Networking Examples For the networking via SafeEthernet protocol, the devices are equipped - depending on the design - with two connections arranged on the lower side panel of the case. See example of a Safety-Related Communicati...
Page 54 - OSI model; The following image is a graphic representation of the OSI layers:; Interhost Communication
Equipment Description 54 33003405 07/2007 OSI model The model divides the functions of a protocol into a series of layers known as a ’protocol stack’ (e.g., TCP/IP stack). Lower layers are implemented in hardware, while higher layers are used in software. Each of the layers is a transport platform f...
Page 56 - Operating Conditions; Climatic Tests
Equipment Description 56 33003405 07/2007 Operating Conditions Overview The XPSMF2DO801 safety remote output module has been developed in compliance with the requirements of the following standards for EMC, climate and environment: To use the XPSMF2DO801 safety remote output module, the following co...
Page 57 - EMC Conditions; Mechanical Tests
Equipment Description 33003405 07/2007 57 Mechanical Conditions The most important test and limit values for mechanical conditions are listed in the following table: EMC Conditions The most important tests and limit values for EMC conditions are listed in the following tables: EN 61131-2 Mechanical ...
Page 58 - Voltage Supply
Equipment Description 58 33003405 07/2007 Voltage Supply The most important tests and limit values for the voltage supply of the equipment are listed in the following table: IEC/EN 61131-2 Verification of DC Power Supply Characteristics The power supply must meet alternatively the following standard...
Page 59 - Technical Characteristics; Mechanical Data; Power Supply Connectors 1; Connection diameters, single lead connection
Equipment Description 33003405 07/2007 59 Technical Characteristics Mechanical Data Power Supply Connectors 1 Power Supply Connectors 2 Signal Line Connectors 1 Connection diameters, single lead connection Without lead end sleeves Solid 0.2 to 2.5 mm 2 Stranded 0.2 to 2.5 mm 2 AWG 24-12 Stranded wit...
Page 60 - Signal Line Connectors 2; Technical Data
Equipment Description 60 33003405 07/2007 Signal Line Connectors 2 Stripping Length and Torque Technical Data The XPSMF2DO801 safety remote output device technical data are presented in the following tables: Connection diameters, multiple lead connections (2 leads max, same diameters) Without lead e...
Page 61 - Relay Outputs; Supply Voltage; Supply voltage
Equipment Description 33003405 07/2007 61 Relay Outputs Supply Voltage The XPSMF2DO801 safety remote output device is a single voltage system. The required operating voltage is defined as follows in accordance with IEC/EN 61131-2. Relay Types per Channel 2 Safety relays with positively guided contac...
Page 62 - Additional Items
Equipment Description 62 33003405 07/2007 Additional Items Overview This section lists additional items that can be used with or alongside the XPSMF2DO801 safety remote output device. List of Additional Items l Power Supply Unit-24VDC with protective separation from power supply: IEC 61131-2Product ...
Page 63 - Human Machine Interface Devices (to increase safety awareness)
Equipment Description 33003405 07/2007 63 l Human Machine Interface Devices (to increase safety awareness) l Pushbuttons and Pilot Lamps l Beacons l Sirens l Magelis Displays (See Operator Dialog section of the Essential Guide for more information.) Note: All the catalogs and guides are available at...
Page 65 - The appendix contains the following chapters:; Chapter
33003405 07/2007 65 Appendices At a Glance Overview This chapter contains error codes and examples of wiring diagrams. What's in this Appendix? The appendix contains the following chapters: Chapter Chapter Name Page A Connection Diagrams, Examples of Application, and Error Codes 67
Page 68 - The following table describes error codes of relay outputs:; System signal
Brief description of the functional devices 68 33003405 07/2007 Error Codes Description of Error Codes The error codes listed in this section appear in XPSMFWIN programming environment. The following table describes error codes of relay outputs: System signal R/W Meaning Module.SRS [ UDINT ] R slot ...
Page 70 - Wiring Examples; Elements of the network; Element
Brief description of the functional devices 70 33003405 07/2007 Wiring Examples SafeEthernet-Protocol and Ethernet Wiring Example The following scheme shows an example of Ethernet and SafeEthernet protocol networking: Elements of the network No. Element 1 Atomation Platform Premium PLC 2 Magelis Gra...
Page 73 - Configuration of Ethernet Interfaces; For setting the communication parameters proceed as follows:
Brief description of the functional devices 33003405 07/2007 73 Configuration of Ethernet Interfaces Communication Settings For setting the communication parameters proceed as follows: Step Action 1 Open the Extended tab. 2 In the Speed Mode list, select Autoneg . 3 In the Flow-Control Mode list, se...
Page 74 - Port Settings; settings select; . A configuration menu can be
Brief description of the functional devices 74 33003405 07/2007 Port Settings The port settings of the integrated switch can be parameterized individually from COM OS version > 8.32 and XPSMFWIN Hardware Management version > 7.56.10. Using the context menu of the communication COM settings sel...
Page 75 - The following table contains the parameter descriptions:; COM; window of the Hardware Management screen.
Brief description of the functional devices 33003405 07/2007 75 The following table contains the parameter descriptions: Activation of Settings Parameters are set in the COM window of the Hardware Management screen. Before the changes/settings become active the application program must be compiled u...
Page 77 - communication module
33003405 07/2007 77 Glossary AWG american wire gage (wire diameter) COM communication module CPU central processing unit DI digital input DIO digital input/output DO digital output A C D
Page 81 - Index
C B A 33003405 07/2007 81 A additional items, 62air circulation, 15application, 25 B block diagram, 26 C cable disconnection, 29climatic conditions, 56communication, 40configuration Ethernet interfaces, 73 connections for SafeEthernet, 53 D description of error codes, 68diagnostics, 31dimensions, 11...
Page 82 - using reset button, 39
Index 82 33003405 07/2007 M maintenance, 33mechanical conditions, 57mechanical data, 59Modbus TCP/IP, 53mounting the remote output module, 14 O operating conditions, 56operation parameters of the Ethernet Interfaces, 52OSI model, 54 P power supply connectors, 59power supply interruption, 30procedure...
