Page 2 - TABLE of CONTENTS; PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
W415-0616 / B / 02.18.08 2 TABLE of CONTENTS PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE PG 3-5 INTRODUCTION Warranty Warnings and safety precautions 6-10 GENERAL INTRODUCTION General Instructions Pellet Quality Specifi cations Heating Specifi cations Dimensions Specifi cations EPA Compliance 10-11 ...
Page 3 - CONDITIONS AND LIMITATIONS
W415-0616 / B / 02.18.08 3 NAPOLEON ® Pellet Heaters are manufactured under the strict Standard of the World Recognized ISO 9001 : 2000 Quality Assurance Certifi cate. NAPOLEON ® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their...
Page 4 - WARNINGS AND SAFETY PRECAUTIONS
W415-0616 / B / 02.18.08 4 WARNINGS AND SAFETY PRECAUTIONS
Page 6 - GENERAL INTRODUCTION; GENERAL INSTRUCTIONS; PELLET QUALITY; SPECIFICATIONS; HEATING SPECIFICATIONS
W415-0616 / B / 02.18.08 6 GENERAL INTRODUCTION GENERAL INSTRUCTIONS Thank you for purchasing the Napoleon® Pellet Heater. This heater is designed for use with Pelletized Wood Only. Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow ...
Page 7 - DIMENSIONS
W415-0616 / B / 02.18.08 7 DIMENSIONS Figures 1a-b NPI40 with NI800 Flashing Shown NPS40 Figures 2a-c
Page 8 - DIMENSIONS CONTINUED
W415-0616 / B / 02.18.08 8 DIMENSIONS CONTINUED Figures 3a-c NPI40 with AK9 Adapter and CISK Flashing Shown
Page 10 - GENERAL INSTALLATION; HEATER PLACEMENT; FLOOR PROTECTION REQUIREMENTS; WARNING
W415-0616 / B / 02.18.08 10 GENERAL INSTALLATION HEATER PLACEMENT PLANNING YOUR INSTALLATION Have an authorized Napoleon® dealer install the heater. If you install the heater yourself, have your dealer review your installation plans and/or installation. Draw out a detailed plan of the installation i...
Page 11 - MOBILE HOME; Figure 5
W415-0616 / B / 02.18.08 11 SAFETY FEATURES BLOWER OVER-RIDE SWITCH: Your heater is equipped with a convection blower that circulates hot air into your room. This switch will automatically turn the blower on, when the temperature at the back of the fi re box reaches a cer-tain temperature. The blower...
Page 12 - GENERAL VENTING; TYPE OF VENT; INSTALLING THE PELLET VENT; Figure 6
W415-0616 / B / 02.18.08 12 GENERAL VENTING Must be an approved 3" or 4" Diameter Type "L" or "PL" vent, vented to the outside or connect the vent to a factory built type "A" chimney using an adaptor; and/or stainless steel chimney liner for masonry fi replace installa...
Page 13 - MINIMUM AIR TERMINAL INSTALLATIONS
W415-0616 / B / 02.18.08 13 ***** Recommended to prevent condensation on windows and thermal breakage ** This is a recommended distance. For additional requirements check local codes. A B C D E F G H I K 24 INCHES 48 INCHES 12 INCHES* 18 INCHES 0 INCHES 3 INCHES 9 INCHES 3 FEET 7 FEET** 12 INCHES** ...
Page 14 - NPS40 INSTALLATION; Through the Wall Installations; Through the Wall Vents; Figure 9
W415-0616 / B / 02.18.08 14 NPS40 INSTALLATION STRAIGHT INSTALLATION Through the Wall Installations Interior Vertical Vents CORNER INSTALLATION Through the Wall Vents Interior Vertical Vents NOTE: If interior vertical pellet vent is used, the clearance to the back wall is determined by the upward-tu...
Page 15 - VENTING INSTALLATION EXAMPLES
W415-0616 / B / 02.18.08 15 VENTING INSTALLATION EXAMPLES HORIZONTAL EXHAUST THROUGH WALL INSTALLATION Figure 13 THROUGH WALL WITH VERTICAL RISE AND HORIZONTAL TERMINATION INSTALLATION Figure 14
Page 17 - NPI40 INSTALLATION; Exhaust Tube
W415-0616 / B / 02.18.08 17 Figure 17 HEARTH MOUNT INSTALLATION Floor Protection 6” MIN Clean-out tee Outside Air (Recommended) Storm Collar Vertical Cap Chimney Cap Bring outside air to the stove Pellet Liner Flue Cover Pellet Vent Clean all ashes out of the inside of the fi replace. Make sure that ...
Page 18 - NPI40 INSTALLATION OVERVIEW
W415-0616 / B / 02.18.08 18 NPI40 INSTALLATION OVERVIEW See the section“INSTALLATION - MINIMUM MANTEL CLEARANCES” Drywall(or othercombustiblematerial) See the sections“GENERAL VENTING” and “INSTALLATION” See the section“MINIMUM FRAM-ING DIMENSIONS” SideWall See the section“MINIMUMCLEARANCES TO COMBU...
Page 23 - NPI40 FINISHING
W415-0616 / B / 02.18.08 23 1. Secure the Right Flashing to the right side of the unit using two of the #8 x 1/2" screws . NOTE: Feed the Air Control Rod into the Air Control Slot on the Right Flashing before securing. (FIGURE 26) 2. Twist spring handle (supplied with the heater) onto the air co...
Page 24 - OPERATING INSTRUCTIONS
W415-0616 / B / 02.18.08 24 CAUTION: Never use gasoline, lantern fuel, lighter fl uid to start or "freshen-up" a fi re in this heater. Keep all such fl uids away from heater when in use. Due to different installation set ups, length and size of venting and fuel quality, the low feed setting fro...
Page 25 - GENERAL MAINTENANCE NPS40 AND NPI40; WHENEVER USING THE HEATER
W415-0616 / B / 02.18.08 25 ! WARNING GENERAL MAINTENANCE NPS40 AND NPI40 DAILY ( WHENEVER USING THE HEATER ) The front of the heater becomes very hot during opera-tion. Let the heater cool completely before conducting service. 1. Open the side doors on either side of the heater. 2. On the right sid...
Page 26 - CONTINUED
W415-0616 / B / 02.18.08 26 Make certain the heater has fully cooled (approximately 25 minutes) before opening the door and conducting service. To clean the burn pot, open the door and knock away any debris on the burn pot. If se-verely clogged, remove the burn pot to gain bet-ter access. If removin...
Page 27 - OR EVERY TWO TONS OF PELLET
W415-0616 / B / 02.18.08 27 The products of combustion will contain small particles of fl y ash. The fl y ash will collect in the exhaust venting system and restrict the fl ow of the fl ue gases. Incomplete combustion occurs during startup, shutdown, or incorrect operation of the room heater will lead t...
Page 28 - Nuts
W415-0616 / B / 02.18.08 28 Inspect the door gasket to make sure it is fully attached. Heater gasket cement can be used to re-attach if necessary. If the door gasket is worn or fl attened, replace. Check the door to make sure it latches correctly. The latch should engage with a slight amount of resis...
Page 29 - NORMAL OPERATING SOUNDS
W415-0616 / B / 02.18.08 29 Figure 48 NORMAL OPERATING SOUNDS
Page 30 - WIRING DIAGRAM
W415-0616 / B / 02.18.08 30 WIRING DIAGRAM Figure 49
Page 31 - REPLACEMENTS
W415-0616 / B / 02.18.08 31 # PART NO. DESCRIPTION 1 W660-0052 LOW LIMIT SWITCH 140°F (80°C) 2 W660-0053 OVER-RIDE SWITCH 160°F (71°C) 3 W660-0054 IGNITION SWITCH 120°F (60°C) 4 W660-0055 HIGH LIMIT SWITCH 200°F (93°C) 5 W660-0056 VACUUM SWITCH 6 W380-0020 CONTROL KNOB 7* W195-0004 POWER CORD 8 W435...
Page 32 - COMMON REPLACEMENTS PARTS
W415-0616 / B / 02.18.08 32 COMMON REPLACEMENTS PARTS
Page 33 - NPS40 REPLACEMENTS PARTS
W415-0616 / B / 02.18.08 33 NPS40 REPLACEMENTS PARTS 57 38 61 44 63 65 57 64 56 58 59 60 66 15 31 39 54 40 53
Page 34 - NPI40 REPLACEMENTS PARTS
W415-0616 / B / 02.18.08 34 NPI40 REPLACEMENTS PARTS
Page 35 - NPI40 ACCESSORY; PARTS; COMMON ACCESSORY PARTS
W415-0616 / B / 02.18.08 35 NPI40 ACCESSORY PARTS COMMON ACCESSORY PARTS
Page 36 - TROUBLESHOOTING; SYMPTOM
W415-0616 / B / 02.18.08 36 TROUBLESHOOTING SYMPTOM TEST SOLUTION *NOTE: All troubleshooting procedures should be carried out by qualifi ed technicians or installers. The heater will not start Smoke in the room The exhaust blower is not operating The ignitor will not light the pellets however everyth...
Page 37 - TROUBLESHOOTING CONTINUED; Potentiometer
W415-0616 / B / 02.18.08 37 TROUBLESHOOTING CONTINUED SYMPTOM Feed rate dial has no effect on the fi re (timer control only) The convection blower is not functioning nor-mally The heater will not operate when hot TEST SOLUTION - Secure all connections to the power control module.- Perform a resistanc...
Page 39 - SERVICE AND MAINTENANCE LOG; Zip
W415-0616 / B / 02.18.08 39 SERVICE AND MAINTENANCE LOG Dealer's Name: Dealer's Address: City: State/Province: Zip Code/Postal Code: Serial Number: Date of Purchase: Date Installed: Notes: OWNERSHIP RECORDS SERVICE DATE SERVICE TECHNICIAN SERVICE DESCRIPTION
Page 40 - NOTES
