Napoleon BGD42CFN - Manual

6 W415-0661 / C / 02.20.08 These vent kits allow for either horizontal or vertical venting of the fi replace. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excludi...

8 W415-0661 / C / 02.20.08 TYPICAL MINIMUM AND MAXIMUM VENT LENGTHS For optimum performance, it is recommended that all horizontal runs have a 1" rise per foot. When terminating vertically, the vertical rise is a minimum 3 feet and a maximum 40 feet from the centre of the fi replace fl ue outlet. ...

9 W415-0661 / C / 02.20.08 SPECIAL VENT INSTALLATIONS Use the GD201 periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum of 12" above grade. The maximum allowable vent length is ...

10 W415-0661 / C / 02.20.08 FIREPLACE VENT EXIT REAR EXIT TOP EXIT Horizontal Termination Vertical Termination Vertical rise is equal to or greater than the horizontal run Vertical rise is less than horizontal run Horizon- tal run + vertical rise to maximum of 40 feet Horizontal run + verti-cal rise...

11 W415-0661 / C / 02.20.08 90° 90° 90° H 1 V 2 H 2 V 1 when (H T ) < (V T ) Simple venting confi guration (only one 90° elbow)See graph to determine the required vertical rise V T for the required horizontal run H T . V E R T I C A L RISE IN FEET V T For vent configurations requiring more than on...

14 W415-0661 / C / 02.20.08 REQUIRED VERTICAL RISE IN FEET V T HORIZONTAL VENT RUN PLUS OFFSET IN FEET H T The shaded area within the lines represents acceptable values for H T and V T . V 1 =5 ft V 2 =10 ft V T = V 1 + V 2 = 5 + 10 = 15 ft H 1 =3 ft H 2 =2.5 ft H R = H 1 + H 2 = 3 + 2.5 = 5.5 ft H ...

16 W415-0661 / C / 02.20.08 BGD42CF HORIZONTAL TERMINATION when (H T ) < (V T ) Simple venting confi guration (only one 45º and 90° elbow) 45° 90° For vent confi gurations requiring more than one 45º and 90° elbow, the following formulas apply: For mula 1: HT < VTFor mula 2: HT + VT < 40 feet...

17 W415-0661 / C / 02.20.08 BGD42CF VERTICAL TERMINATION when (H T ) < (V T ) Simple venting confi gurations 45° MAXIMUM VERTICAL RISE IN FEET V T HORIZONTAL VENT RUN PLUS OFFSET IN FEET H T The shaded area within the lines represents acceptable values for H T and V T . For vent confi gurations req...

19 W415-0661 / C / 02.20.08 D o n o t o v e r t i g h t e n . T h e g a s k e t needs only to be snug against the fi rebox. FIGURE 45. 1. Remove the 7" diameter cap from the top of the fi replace and re-secure it over the 7" collar located at the rear of the unit. Press fi rmly on the cap while...

20 W415-0661 / C / 02.20.08 Apply a bead of caulking all around the edge of the opening and place the fi restop top, so that the vent shield covers the top of the vent within the opening. The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2" thick but th...

21 W415-0661 / C / 02.20.08 ATT ENT ION -CH AUD CAU TIO N - HO T 2” OVERLAP HI-TEMP SEALAN T CAULK ING #10 X 2” SCREWS EXHAU ST AIR INT AKE VEN T PIPE FIGURE 54 The air terminal mounting plate may be recessed into the exterior wall or siding by 1½", the depth of the return fl ange. USING FLEXIBLE...

22 W415-0661 / C / 02.20.08 1. Move the fi replace into position. Measure the vent length required between terminal and fi replace taking into account the additional length needed for the fi nished wall surface and any 1¼" overlaps between venting components. 2. Apply high temperature sealant W573-...

23 W415-0661 / C / 02.20.08 RESTRICTING VERTICAL VENTS FIGURE 65 BGD42CF ONLY: Vertical terminations may display a very active fl ame. As this appearance is not desirable, the vent exit must be restricted using restrictor plate, W500-0205. This reduces the velocity of the exhaust gases, slowing down ...

24 W415-0661 / C / 02.20.08 FRAMING BGD42CF BGD36CF(G) FIGURE 67 FIGURE 68 It is not necessary to install a hearth extension with this fi replace sys-tem. Objects placed in front of the fi replace should be kept a minimum of 48" away from the front face. When roughing in the fi replace, raise the fi...

26 W415-0661 / C / 02.20.08 BGD36CF(G) MINIMUM MANTEL AND ENCLOSURE CLEARANCES Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. FIGURE 77 FIGURE 80 The fi replace requires a minimum enclosure height of 38 1/2“ (REAR VENT) 49"...

27 W415-0661 / C / 02.20.08 Installation requires a minimum of 6 1/2" non-combustible facing material at the top of the fi replace. Refer to either Figure 86a or Figure 86b (depending on your installation) to ensure your fi replace has been installed with the proper requirements for this kit. Whet...

28 W415-0661 / C / 02.20.08 NOTE: THE OPTIONAL CLEAN FACE TRIM KIT MUST BE INSTALLED BEFORE PROCEEDING. 1. From the rear side of the c lean face surround , insert the weld studs on the top window plate assembly upward through the holes on the underside of the top section of the clean face surround ....

29 W415-0661 / C / 02.20.08 C o m b u s t i b l e m a n t e l c l e a r a n c e c a n v a r y a c c o r d i n g t o t h e m a n t e l d e p t h . F i g u r e 9 2 . U s e t h e g r a p h t o h e l p e v a l u a t e t h e clearance needed. These same requirements apply to any combustibles protruding o...

30 W415-0661 / C / 02.20.08 DOOR LATCH DOOR BRACKET FIGURE 100 FIGURE 100 FINISHING 3. Place the bottom of the left crossover log (#4) against the left fi rebox side and pulled forward to the grate.The top of the log should rest in the pocket on the back log. PHAZER TM logs and glowing embers exclusi...

31 W415-0661 / C / 02.20.08 GRATE INSTALLATION The grate for this fi replace has been removed for shipping purposes.The grate must be in-stalled before the logs are installed.Remove the packag-ing from the grate and install onto the two pins as illustrated. GRATE PINS FIGURE 103 DOOR TRIM The BGD42CF...

32 W415-0661 / C / 02.20.08 Remove the backing of the logo supplied and place on the glass viewing door, as indicated. GLOWING EMBERS LOGO PLACEMENT ½" ½" LOGO Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs (#2 &a...

33 W415-0661 / C / 02.20.08 FIGURE 116 FIGURE 117 A A B B FIGURE 118a FIGURE 118a C C FIGURE 118b FIGURE 118b INSTALLING THE BLOWER INSTALLATION TO BE D O N E B Y A Q U A L I -FIED INSTALLER and must be electrically con-nected and grounded in accordance with local codes. In the absence o f l o c a l...

34 W415-0661 / C / 02.20.08 FIGURE 119 Drywall dust will penetrate into the blower bearings, causing irrepara-ble damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty po...

35 W415-0661 / C / 02.20.08 BGD36CFG BURNER SWITCH / WIRING DIAGRAM A wall switch must be installed in a convenient location for the burn-er operation. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet A 20’ length of ...

36 W415-0661 / C / 02.20.08 BGD36CFG LIGHT SWITCH / WIRING DIAGRAM FIGURE 126 A wall switch must be installed in a convenient location for the light operation. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet A 20’ le...

37 W415-0661 / C / 02.20.08 RECEPTACLE WIRING DIAGRAM FIGURE 127

38 W415-0661 / C / 02.20.08 After extended periods of non-operation such as following a vacation or a warm weather season, the fi replace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to suffi ciently ventilate...

39 W415-0661 / C / 02.20.08 1. STOP! READ THE ABOVE SAFETY INFORMATION ON THIS LABEL. 2. TURN REMOTE WALL SWITCH TO OFF POSITION.3. TURN OFF ALL ELECTRIC POWER TO THE FIREPLACE AND REMOVE BATTERIES. 4. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TR...

40 W415-0661 / C / 02.20.08 Both fi replace models have air shutters that have been factory set open according to the chart below: These settings are for (maximum) horizontal termination. Adjust-ment may be required depending on fuel type, vent confi guration and altitude. Closing the air shutter will...

41 W415-0661 / C / 02.20.08 3/8” - 1/2” FIGURE 139 FIGURE 137 3/8” - 1/2” H I LO Turn clockwise to increase fl ame height FLAME ADJUSTMENT KNOB FIGURE 134 BGD36CF FLAME CHARACTERISTICS It is important to periodically perform a visual check of the pilot and the burner fl ames. Compare them to the fi gur...

42 W415-0661 / C / 02.20.08 72* W175-0001 4" COUPLER 73* W175-0013 7" COUPLER 74* W615-0044 FIRESTOP SPACER - FLEXIBLE VENTING 75* W500-0103 TERMINAL EXTENSION PLATE 76 GD-301 HEAT GUARD 77* W010-0370 WALL SUPPORT ASSEMBLY 78* W175-0053 DURA-VENT ZERO CLEARANCE ADAPTOR 79 VS47KT VENT SLEEVE ...

43 W415-0661 / C / 02.20.08 BGD42CF COMPONENTS: BGD42CF ACCESSORIES: BGD42CF REPLACEMENTS 89 W455-0019 #43 NATURAL GAS ORIFICE 89 W455-0003 #54 PROPANE GAS ORIFICE 90 W010-0864 PAN BURNER 91 GL-641 LOG SET 92 W135-0198 BACK LOG (#1) 93 W135-0201 LEFT CROSSOVER LOG (#4) 94 W135-0203 RIGHT CROSSOVER L...

45 W415-0661 / C / 02.20.08 Pilot will not light. Verify the "S" wire for the sensor and the "I" wire for the ignitor are connected to the correct terminals (not reverse) on the module and pilot assembly. Verify no loose connections, electrical shorts in the wiring or ground out to a...

47 W415-0661 / C / 02.20.08 Main burner goes out; pilot stays on. Pilot fl ame is not large enough or not engulfi ng the thermopile - turn up pilot fl ame. - replace pilot assembly. Thermopile shorting - clean thermopile connection to the valve. Reconnect. - replace thermopile / valve. Remote wall swit...