Page 3 - HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7...
Page 4 - TABLE OF CONTENTS; PARTS ILLUSTRATIONS
PAGE 4 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) TABLE OF CONTENTS Yanmar L100EE-DEVMK2 Engine Cylinder Block Assembly .................................... 66-67Cylinder Head and Cover Assembly .................. 68-69Muffler Assembly ....................
Page 5 - PARTS ORDERING PROCEDURES; please supply the following information:; Direct TOLL-FREE access
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 5 PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than bil...
Page 6 - MDR-9DYE — SAFETY MESSAGE ALERT SYMBOLS
PAGE 6 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) MDR-9DYE — SAFETY MESSAGE ALERT SYMBOLS L Safety precautions should be followed at all times whenoperating this equipment. Failure to read and understand theSafety Messages and Operating Instructions cou...
Page 7 - Accidental Starting; Respiratory Hazard; Equipment Damage Messages; Sight and Hearing hazard
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 7 Accidental Starting MDR-9DYE — SAFETY MESSAGE ALERT SYMBOLS ALWAYS place the engine ON/OFF switch in the OFF position, when the vibration roller is not in use. Respiratory Hazard A LWAY S w e a r a p p r...
Page 8 - MDR-9DYE — RULES FOR SAFE OPERATION
PAGE 8 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) MDR-9DYE — RULES FOR SAFE OPERATION ■ ALWAYS refuel in a well-ventilated area, away from sparks and open flames. ■ ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the...
Page 9 - Maintenance Safety
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 9 MDR-9DYE — RULES FOR SAFE OPERATION Maintenance Safety ■ NEVER lubricate components or attempt service on a running machine. ■ ALWAYS allow the machine a proper amount of time to cool before servicing. ■...
Page 10 - MDR-9DYE — OPERATION AND SAFETY DECALS
PAGE 10 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) MDR-9DYE — OPERATION AND SAFETY DECALS Figure 1. Operation and Safety Decals Figure 1 displays the operation and safety decals as they appear on the vibratory roller. Should any of these decals becomeda...
Page 11 - MDR-9DYE — SPECIFICATIONS
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 11 MDR-9DYE — SPECIFICATIONS . 1 e l b a T R E L L O R Y R O T A R B I V E Y D 9 - R D M S N O I T A C I F I C E P S e c r o F l a g u fi r t n e C ) g k 0 0 0 , 3 ( . s b l 0 0 6 , 6 y c n e u q e r F n o...
Page 12 - MDR-9DYE — DIMENSIONS
PAGE 12 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) MDR-9DYE — DIMENSIONS Figure 2. MDR-9DYE Vibratory Roller Dimensions S N O I S N E M I D R E L L O R . 3 E L B A T . F E R S N O I S N E M I D . F E R S N O I S N E M I D A ) s r e t e m 8 . 2 ( . n i 8...
Page 13 - NOTE PAGE
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 13 NOTE PAGE
Page 14 - MDR-9DYE — GENERAL INFORMATION
PAGE 14 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) MDR-9DYE — GENERAL INFORMATION FREQUENCY/SPEED The vibrating roller maximum frequency is 3000 vpm (vibrationsper minute). The forward and reverse travel speed of the vibratoryroller is approximately 1.8...
Page 15 - side
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 15 MDR-9DYE — GENERAL INFORMATION OPERATING ON SLOPES Special care must be taken when operating the roller on hills orslopes. There exist the possibility of serious injury to the operatorand severe damage ...
Page 16 - MDR-9DYE — VIBRATORY ROLLER COMPONENTS
PAGE 16 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) MDR-9DYE — VIBRATORY ROLLER COMPONENTS Figure 6. MDR-9DYE Vibratory Roller Components Figure 6 illustrates the location of the major componentsfor the MDR-9D Vibrator y Roller. The function of eachcompo...
Page 17 - MDR-9DYE — YANMAR L100EE-DEVMK2 ENGINE COMPONENTS
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 17 MDR-9DYE — YANMAR L100EE-DEVMK2 ENGINE COMPONENTS Figure 7. YANMAR L100EE-DEVMK2 Engine Components ENGINE COMPONENTS F i g u r e 7 i l l u s t r a t e s t h e l o c a t i o n o f t h e m a j o r e n g i...
Page 18 - MDR-9DYE — INSPECTION; DANGER; DANGER
PAGE 18 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) MDR-9DYE — INSPECTION CHECKING ENGINE OIL LEVEL 1. M a k e s u r e t h a t t h e m a c h i n e i s s i t u a t e d i n a f l a tsurface so that level measurements will be accurate. 2. Pull out the dipst...
Page 24 - MDR-9DYE — MAINTENANCE
PAGE 24 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) MDR-9DYE — MAINTENANCE INSPECTION AND MAINTENANCE SERVICE TABLES 1. To make sure your plate vibratory roller is always in good working condition before using, carry out the maintenanceinspection in acco...
Page 25 - CHECKING THE CHAINS
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 25 MDR-9DYE — MAINTENANCE ENGINE OIL REPLACEMENT 1. Replace engine oil in the first 25 hours of operation and every 50 to 100 hours afterwards. 2. Oil may be drained more easily when it is warm after opera...
Page 29 - MDR-9DYE — ENGINE TROUBLESHOOTING
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 29 MDR-9DYE — ENGINE TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown,please take a remedial action following the ...
Page 31 - MDR-9DYE — ROLLER TROUBLESHOOTING
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 31 G N I T O O H S E L B U O R T R E L L O R . 9 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S r o l e v a r t t o n s e o d ti n U . h t o o m s t o n s i l e v a r t ? h c t u l c...
Page 32 - EXPLANATION OF CODE IN REMARKS COLUMN; Items Found In the “Remarks” Column
PAGE 32 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this partsbook. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial numberrange (i...
Page 33 - SUGGESTED SPARE PARTS
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 33 SUGGESTED SPARE PARTS MQ MIKASA MDR-9DYE VIBRATORY WALK-BEHINDROLLER W/YANMAR L100EE-DEVMK2 DIESEL ENGINE 1 to 3 Units Qty. P/N Description 3 .......... 501010440 ........... OIL FILTER, TRANSMISSION1 ....
Page 34 - MDR-9DYE — DECAL PLACEMENT
PAGE 34 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) MDR-9DYE — DECAL PLACEMENT DECAL PLACEMENT
Page 35 - PART NAME
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 35 MDR-9DYE — DECAL PLACEMENT DECAL PLACEMENT NO. PART NO. PART NAME QTY. REMARKS 1 920200591 PLATE, CAUTION 1 2 920200630 PLATE, SERIAL NO. 1 3 920201590 DECAL, MQ MARK 98X70 1 4 920101510 DECAL, MIKASA M...
Page 66 - YANMAR L100EE DEVMK2 — CYLINDER BLOCK ASSY.
PAGE 66 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) YANMAR L100EE DEVMK2 — CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY.
Page 68 - YANMAR L100EE DEVMK2 — CYLINDER HEAD AND COVER ASSY.
PAGE 68 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) YANMAR L100EE DEVMK2 — CYLINDER HEAD AND COVER ASSY. CYLINDER HEAD AND BONNET ASSY.
Page 69 - YANMAR L100EE DEVMK2— CYLINDER HEAD AND COVER ASSY.; PART NO
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 69 YANMAR L100EE DEVMK2— CYLINDER HEAD AND COVER ASSY. CYLINDER HEAD AND COVER ASSY. NO PART NO PART NAME QTY. REMARKS 1 11465111020 CYLINDER HEAD 1 6 11465111100 VALVE, SUCTION 1 7 11465111110 VALVE, EXHA...
Page 72 - YANMAR L100EE-DEVMK2— AIR CLEANER ASSY.
PAGE 72 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) AIR CLEANER ASSY. YANMAR L100EE-DEVMK2— AIR CLEANER ASSY.
Page 74 - YANMAR — CRANKSHAFT, PISTON AND CAMSHAFT ASSY.
PAGE 74 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) CRANKSHAFT, PISTON AND CAMSHAFT ASSY. YANMAR — CRANKSHAFT, PISTON AND CAMSHAFT ASSY.
Page 75 - YANMAR — CRANKSHAFT, PISTON AND CAMSHAFT ASSY.
MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 75 YANMAR — CRANKSHAFT, PISTON AND CAMSHAFT ASSY. CRANKSHAFT, PISTON AND CAMSHAFT ASSY. NO PART NO PART NAME QTY. REMARKS 1 71466014100 CAMSHAFT ASSY., D 1 6 11465014200 TAPPET 2 7 11477114260 TAPPET, F.O....
Page 78 - YANMAR L100EE-DEVMK2 — COOLING AND STARTING DEVICE ASSY.
PAGE 78 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) YANMAR L100EE-DEVMK2 — COOLING AND STARTING DEVICE ASSY. COOLING AND STARTING DEVICE ASSY.
Page 80 - YANMAR L100EE-DEVMK2— FUEL INJECTION PUMP ASSY.
PAGE 80 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) YANMAR L100EE-DEVMK2— FUEL INJECTION PUMP ASSY. FUEL INJECTION PUMP ASSY.
Page 82 - YANMAR L100EE-DEVMK2 — FUEL TANK AND FUEL PIPE ASSY.
PAGE 82 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) FUEL TANK AND FUEL PIPE ASSY. YANMAR L100EE-DEVMK2 — FUEL TANK AND FUEL PIPE ASSY.
Page 84 - YANMAR L100EE-DEVMK2 — STARTING MOTOR AND DYNAMO ASSY.
PAGE 84 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) YANMAR L100EE-DEVMK2 — STARTING MOTOR AND DYNAMO ASSY. STARTING MOTOR AND DYNAMO ASSY.
Page 86 - YANMAR L100EE-DEVMK2 — TOOL LABEL AND GASKET SET ASSY.
PAGE 86 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) YANMAR L100EE-DEVMK2 — TOOL LABEL AND GASKET SET ASSY. TOOL LABEL AND GASKET SET ASSY.
Page 88 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 88 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charg...
Page 90 - OPERATION AND PARTS MANUAL
MULTIQUIP INC. POST OFFICE BOX 6254CARSON, CA 90749310-537-3700 • 800-421-1244FAX: 310-537-3927E-MAIL: [email protected]: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX manufactured for Multiquip Inc. by MIKASA SANGY...