Page 2 - TABLE OF CONTENTS; Specification and part number; NOTE
PAGE 2 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) TABLE OF CONTENTS Specification and part number are subject to change without notice . NOTE MOONLIGHT LIGHTING SYSTEM MOONLIGHT LIGHTING SYSTEM MOONLIGHT LIGHTING SYSTEM MOONLIGHT LIGHTING SYSTEM MOONLIGHT LIGHTIN...
Page 3 - PARTS ORDERING PROCEDURES; Ordering parts has never been easier!; Choose from three easy options:; Order via Internet; Order; Order via Fax
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 3 PARTS ORDERING PROCEDURES www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account N...
Page 4 - MOONLIGHT LIGHTING SYSTEM — SAFETY MESSAGE ALERT SYMBOLS
PAGE 4 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) Other important messages are provided throughout thismanual to help prevent damage to your lighting system,other property, or the surrounding environment. NOTE This lighting system, otherproperty, or the surroundi...
Page 5 - To prevent the MOONLIGHT from overturning,; NEVER; use; MOONLIGHT LIGHTING SYSTEM — RULES FOR SAFE OPERATION; WARNING - READ THIS MANUAL; PINCH
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 5 ■ A LWAYS make sure that the MOONLIGHT is secure on firm level ground so that it cannot slide or shift around,endangering workers. Also keep the immediate area freeof bystanders . ■ ALWAYS keep area behind MOONLIG...
Page 6 - areas and should be adhered; DANGER - MOONLIGHT High Danger Areas; To prevent the balloon from deformation,; DANGER - Mounting Accessory Tipping
PAGE 6 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — RULES FOR SAFE OPERATION The DANGER items listed below and on the next page areconsidered High DANGER areas and should be adhered to. Failing to understand these areas could result in B...
Page 7 - use the required tool for the job application.; DANGER - MOONLIGHT Electric Shock Hazards
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 7 MOONLIGHT LIGHTING SYSTEM — RULES FOR SAFE OPERATION Emergencies ■ ALWAYS know the location of the nearest fire extinguisher. ALWAYS keep electrical cords in good condition. Worn, bare or frayed wiring can cause e...
Page 8 - MOONLIGHT LIGHTING SYSTEM — DIMENSIONS; Figure 1. Balloon Dimensions
PAGE 8 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — DIMENSIONS Figure 1. Balloon Dimensions D E B C A H G F BALLOON BALLOON SUPPORT BASE BASE MOUNTING POLE e c n e r e f e R r e t t e L ) . m m ( . n i n o i s n e m i D e c n e r e f e R...
Page 9 - Figure 2. MBC Cart Dimensions
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 9 MOONLIGHT LIGHTING SYSTEM — DIMENSIONS e c n e r e f e R r e t t e L ) . m m ( . n i n o i s n e m i D e c n e r e f e R r e t t e L ) . m m ( . n i n o i s n e m i D A ) 7 6 2 ( 5 . 0 1 D ) 5 0 3 ( 2 1 B ) 2 9 0 ...
Page 10 - MOONLIGHT LIGHTING SYSTEM — SPECIFICATIONS; if; il
PAGE 10 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — SPECIFICATIONS s n o it a c if i c e p S . 1 e l b a T t h g il n o o M l e d o M W 0 0 0 1 B M / 0 0 0 1 B M B 0 0 4 B M / 0 0 4 B M 0 5 1 B M e g a tl o V t u p n I C A V 0 1 1 C A V...
Page 11 - MOONLIGHT LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT; Figure 3. MB1000 Floodlight Footcandle Plot; Values listed as footcandles
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 11 MOONLIGHT LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT Figure 3. MB1000 Floodlight Footcandle Plot Based on 360°glare-free coverage. Scale: .5 IN. = 20 ft. 12.08 8.43 3.06 1.01 1.57 18.02 Values listed as footcan...
Page 12 - Figure 4. MB150 Floodlight Footcandle Plot
PAGE 12 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT Figure 4. MB150 Floodlight Footcandle Plot Based on 360°glare-free coverage. Scale: .5 IN. = 10 ft. 5.39 2.6 2.04 .84 8.36 Values listed as footcandles
Page 13 - MOONLIGHT LIGHTING SYSTEM — GENERAL INFORMATION; DANGER - MOONLIGHT Overhead Obstructions
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 13 MOONLIGHT LIGHTING SYSTEM — GENERAL INFORMATION The Multiquip MOONLIGHT Lighting System is a generalpurpose glare-free floodlight intended for applications suchas security lighting, traffic control, freeway proje...
Page 14 - MOONLIGHT LIGHTING SYSTEM — COMPONENTS; Figure 5. Major Components
PAGE 14 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — COMPONENTS Figure 5. Major Components (54-inch Balloon with Optional MBP) 18 17 16 1 5 8 9 10 6 7 12 11 13 14 15 3 2 4
Page 16 - MOONLIGHT LIGHTING SYSTEM — ASSEMBLY; MBC CART ASSEMBLY; Figure 10. MBC Mast Installation; Figure 11. Extrusion Installation
PAGE 16 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — ASSEMBLY MBC CART ASSEMBLY If the Moonlight balloon is to be mounted into the MBC Cart,perform the following assembly procedure before installingthe balloon. 1. Step on the ON position...
Page 17 - Figure 12. Winch Handle Installation; Figure 14. Stand Legs Deployed; Figure 13. Stand Legs Installation; Attach the 4 legs of the stand as shown in Figure 13.
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 17 MOONLIGHT LIGHTING SYSTEM — ASSEMBLY 2. Step on the leg lock to release each leg and pull downuntil it locks in place (see Figure 14). 6. Install the winch handle on the mast as shown inFigure 12. 7. The cart is ...
Page 18 - MOONLIGHT LIGHTING SYSTEM — ASSEMBLY; MBT TRIPOD ASSEMBLY
PAGE 18 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — ASSEMBLY MBT TRIPOD ASSEMBLY The MBT Tripod can be used with the MB150 and MB400Balloons. The MBT Tripod is shipped pre-installed. 1. To secure the legs in place, loosen the knob (see ...
Page 19 - MBP POLE ASSEMBLY
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 19 MOONLIGHT LIGHTING SYSTEM — ASSEMBLY 1. Insert the pole (see Figure18) into the base and secureby tightening the wing nut on the base. MBP POLE ASSEMBLY If the Moonlight balloon is to be mounted into the MBP Pole...
Page 20 - MOONLIGHT LIGHTING SYSTEM — SETUP; CAUTION - READ MANUAL; BALLOON COMPONENTS; Figure 19. Balloon Components; Figure 21. Expanding the Balloon PVC Material
PAGE 20 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) Figure 23. Inflating the Balloon Figure 22. Installing the Lamp Fixture 3. Install the lamp fixture into the balloon. Do not force thebulb against the PVC material as this may damage thebulb. Set the snap ring (F...
Page 21 - BALLOON INSTALLATION; Figure 25. Attaching Balloon to Support Base; BALLOON DISASSEMBLY
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 21 MOONLIGHT LIGHTING SYSTEM — SETUP BALLOON INSTALLATION 2. Slowly invert the balloon and place over the installedballoon support base (Figure 25), making sure lampfixture is facing down and the Velcro straps are a...
Page 22 - CAUTION - Pole Safety; Figure 28. MBC and MBS Mast Height Adjustment; CAUTION - Mast Safety; make sure that the mounting pole, cart, stand
PAGE 22 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — SETUP POLE HEIGHT ADJUSTMENT (MBP) 1. To adjust the height of the pole, loosen the height ad-justment knob (see Figure 27) on the MBP mountingpole and slowly pull up the inner pole to ...
Page 23 - MOONLIGHT LIGHTING SYSTEM — OPERATION; keep electrical cords in; DANGER - Electric Shock Hazards; CAUTION - LAMP COOL DOWN; DANGER - Overhead Obstructions
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 23 MOONLIGHT LIGHTING SYSTEM — OPERATION 1. Make sure the power ON/OFF switch (Figure 31) located on the ballast is in the OFF position. Figure 32. Connecting to 110 VAC Receptacle 3. Place the ON/OFF switch to the ...
Page 24 - MOONLIGHT LIGHTING SYSTEM — MAINTENANCE
PAGE 24 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — MAINTENANCE L1 B1 P2 P3 P1 E3 E1 E2 B2 L2
Page 26 - MOONLIGHT LIGHTING SYSTEM — TROUBLESHOOTING
PAGE 26 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — TROUBLESHOOTING Practically all breakdowns can be prevented by properhandling and maintenance inspections, but in the event of abreakdown, please take a remedial action following thedi...
Page 27 - NOTE PAGE
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 27 NOTE PAGE
Page 28 - EXPLANATION OF CODE IN REMARKS COLUMN
PAGE 28 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) EXPLANATION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section aresubject to change without notice . Multiquip does not guarantee the availability of the parts listed. NOTE When o...
Page 29 - MOONLIGHT LIGHTING SYSTEM — SUGGESTED SPARE PARTS; Description; ALL MODELS
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 29 MOONLIGHT LIGHTING SYSTEM — SUGGESTED SPARE PARTS MOONLIGHT LIGHTING SYSTEM1 TO 3 UNITS Qty. P/N Description Remarks 1 ......... 04568 .......................... RING, SNAP ..........................................
Page 30 - MOONLIGHT LIGHTING SYSTEM — NAMEPLATE AND DECALS; NAMEPLATE AND DECALS
PAGE 30 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — NAMEPLATE AND DECALS 1 2 NAMEPLATE AND DECALS
Page 31 - PART NAME
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 31 NAMEPLATE AND DECALS NO. PART NO. PART NAME QTY. REMARKS 1 DCL1000 DECAL; WARNING LABEL, CORD-WRAP 1 2 DCL1010 DECAL; MOONLIGHT, POLE 1 MOONLIGHT LIGHTING SYSTEM — NAMEPLATE AND DECALS
Page 33 - INNER TELESCOPIC POLE
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 33 MOONLIGHT LIGHTING SYSTEM — BALLOON (WITH MBP) ASSY. BALLOON ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 MLMLB54 PVC BALLOON, 54" ........................................ 1 .......... MB1000, MB1000W, MB400B ...
Page 36 - MOONLIGHT LIGHTING SYSTEM — MBC CART ASSY.
PAGE 36 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — MBC CART ASSY. MBC CART ASSY. 13 11 1 10 5 3 3 1 6 15 9 4 8 14 12 7 2
Page 38 - MOONLIGHT LIGHTING SYSTEM — MBS STAND ASSY.
PAGE 38 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) MOONLIGHT LIGHTING SYSTEM — MBS STAND ASSY. MBS STAND ASSY. 7 2 12 14 6 10 2 8 1 13 11 4 3 2 9 5
Page 39 - PART NO; CRUTCH TIP
MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 39 MOONLIGHT LIGHTING SYSTEM — MBS STAND ASSY. MBS STAND ASSY. NO PART NO PART NAME QTY REMARKS 1 3615 COLLAR, SET 3/4 ID 2 2 4001 WASHER, FLAT USS 3/8 PLD 14 3 4196 SCERW, HHC 3/8-16 X.75 2 4 10019 NUT, NYLOC 10-32...
Page 40 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 40 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added...
Page 42 - OPERATION & PARTS MANUAL; Your Local Dealer is:; HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; UNITED STATES
OPERATION & PARTS MANUAL Your Local Dealer is: HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2006, MULTIQUIP INC. Multiquip Inc., Mikasa, and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered with...
