Page 2 - To locate your nearest; Thank you; From Miller to You
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributor to receive the latest fullline catalog or individual specification sheets. To locate your nearest distributor or service agency call...
Page 3 - TABLE OF CONTENTS
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 5 - ELECTRIC SHOCK can kill.
OM-259 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2015 − 09 7 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if not avoided, will res...
Page 6 - ARC RAYS can burn eyes and skin.; BUILDUP OF GAS can injure or kill.
OM-259 Page 2 Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health. FUMES AND GASES can be hazardous. Keep your head out of the fumes. Do not breathe the fumes. If inside, ventilate the area and/or use local forced ventilation at the arc to remove welding...
Page 9 - SECTION 2; CONSIGNES DE SÉCURITÉ; UNE DÉCHARGE ÉLECTRIQUE peut
OM-259 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2015 − 09 7 Pour écarter les risques de blessure pour vous − même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1. Symboles utilisés ...
Page 13 - SECTION 3; -1. Additional Safety Symbols And Definitions
A complete Parts List is available at www.MillerWelds.com OM-259 Page 9 SECTION 3 − DEFINITIONS 3-1. Additional Safety Symbols And Definitions Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012 − 05 Disconnect input plug or power before working on machine. Safe5 2012 ...
Page 14 - SECTION 4; -1. Serial Number And Rating Label Location; A. Temperature Specifications
A complete Parts List is available at www.MillerWelds.com OM-259 Page 10 SECTION 4 − SPECIFICATIONS 4-1. Serial Number And Rating Label Location The serial number and rating information for this product is located on the front. Use rating label to determine input power requirements and/or rated outp...
Page 16 - SECTION 5
A complete Parts List is available at www.MillerWelds.com OM-259 Page 12 SECTION 5 − INSTALLATION ! Special installation may be required where gasoline or volatile liquids are present − see NEC Article 511 or CEC Section 20. 1 Lifting Eye 2 Lifting Forks Use lifting eye or lifting forks to move unit...
Page 17 - Notes
A complete Parts List is available at www.MillerWelds.com OM-259 Page 13 5-2. Typical MIG Process Connections Using A Constant Speed Wire Feeder ! Weld current can damage electronic parts in vehicles. Disconnect both battery cables before welding on a vehicle. Place work clamp as close to the weld a...
Page 21 - -8. Connecting To 115 Volts AC Duplex Receptacle
A complete Parts List is available at www.MillerWelds.com OM-259 Page 17 5-8. Connecting To 115 Volts AC Duplex Receptacle Ref. ST-801 380-B 1 115 V 15 A AC Receptacle RC9 Power is shared between RC9 and remote 14 receptacle RC8.2 Supplementary Protector CB1 3 Supplementary Protector CB2 CB1 protect...
Page 22 - Pros weld and cut
A complete Parts List is available at www.MillerWelds.com OM-259 Page 18 5-10. Placing Jumper Links Ref. ST-801 382 ! Disconnect and lockout/ tagout input power before moving jumper links. Check input voltage available at site.1 Jumper Link Label Check label − only one is on unit. 2 Jumper Link Move...
Page 24 - IMPORTANT
A complete Parts List is available at www.MillerWelds.com OM-259 Page 20 5-11. Connecting 3-Phase Input Power input3 2013 − 04 − Ref. 803 766-C / 800 103-C / Ref. 801 116-A 3/8 in. 3/8 in. Tools Needed: = GND/PE Earth Ground 7 2 10 8 4 9 1 6 3 IMPORTANT GND/ PE Connect Green Or Green/Yellow GND/PE C...
Page 26 - SECTION 6; SECTION 7
A complete Parts List is available at www.MillerWelds.com OM-259 Page 22 SECTION 6 − OPERATION 6-1. Controls Ref. ST-801 380-B 1 Power Switch 2 Pilot Light Light is on when power is On.3 Preset Indicator Light When light is on, the voltmeter displays preset welding voltage as selected by the Voltage...
Page 28 - SECTION 8; Recommended Spare Parts
A complete Parts List is available at www.MillerWelds.com OM-259 Page 24 7-3. Troubleshooting Trouble Remedy Completely inoperative; fan does not run. Place line disconnect switch in the On position (see Section 5-11). Check and replace open line fuse(s) (see Section 5-11). Check for proper jumper l...
Page 29 - SECTION 9
A complete Parts List is available at www.MillerWelds.com OM-259 Page 25 SECTION 9 − ELECTRICAL DIAGRAMS 276821-A Figure 9-1. Circuit Diagram
Page 31 - (Equipment with a serial number preface of MH or newer); Call
Effective January 1, 2017 (Equipment with a serial number preface of MH or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions below, Miller Electri...
Page 32 - Please complete and retain with your personal records.; Contact a DISTRIBUTOR or SERVICE AGENCY near you.; For Service
ORIGINAL INSTRUCTIONS − PRINTED IN USA 2017 Miller Electric Mfg. Co. 2017 − 01 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters − USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 Internati...