Page 2 - From Miller to You; Thank you; To locate your nearest
From Miller to You Mil_Thank1 2019 01 Miller is the first welding equipment manufacturer in theU. S. A. to be registered to theISO 9001 Quality System Standard. Working as hard as you do −every power source from Miller is backed by the mosthassle-free warranty in thebusiness. From Miller to You Than...
Page 3 - TABLE OF CONTENTS
TABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-1 Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 4 - DECLARATION OF CONFORMITY; declares that the; ArcReach SUITCASE 12; David A. Werba
DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. LLC, 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s), Commi...
Page 5 - declares that
DECLARATION OF CONFORMITY For United Kingdom (UKCA marked) products. MILLER Electric Mfg. LLC, 1635 West Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Regulation(s) and Standard...
Page 7 - SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING; Symbol Usage; Arc Welding Hazards; ELECTRIC SHOCK can kill.
OM-278792 Page 1 SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING Protect yourself and others from injury—read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! – Indicates a hazardous situation which, if notavoided, will result in death or ...
Page 9 - Additional Hazards For Installation, Operation, And Maintenance
OM-278792 Page 3 CYLINDERS can explode if damaged. Compressed gas cylinders contain gas under highpressure. If damaged, a cylinder can explode.Since gas cylinders are normally part of the wel- ding process, be sure to treat them carefully. � Protect compressed gas cylinders from excessive heat, mech...
Page 10 - ARC WELDING can cause; California Proposition 65 Warnings; EMF Information
OM-278792 Page 4 � Have the installation regularly checked and maintained. � Keep high-frequency source doors and panels tightly shut, keepspark gaps at correct setting, and use grounding and shielding tominimize the possibility of interference. ARC WELDING can cause interference. � Electromagnetic ...
Page 11 - Symboles utilisés; Dangers relatifs au soudage à l’arc; UNE DÉCHARGE ÉLECTRIQUE peut
OM-278792 Page 5 SECTION 2 – CONSIGNES DE SÉCURITÉ - LIRE AVANT UTILISATION Pour écarter les risques de blessure pour vous-même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relativesaux précautions de sécurité et au mode opératoire. 2-1. Symboles utilisés DANGER! – Indique un...
Page 13 - fonctionnement et la maintenance
OM-278792 Page 7 � Ne pas couper ou souder des jantes ou des roues. Les pneus peu-vent exploser s’ils sont chauffés. Les jantes et les roues réparéespeuvent défaillir. Voir OSHA 29 CFR 1910.177 énuméré dans lesnormes de sécurité. � Ne pas effectuer le soudage sur des conteneurs fermés tels quedes ré...
Page 15 - Informations relatives aux CEM
OM-278792 Page 9 2-4. Proposition californienne 65 Avertissements AVERTISSEMENT – Ce produit peut vous exposer à des pro-duits chimiques tels que le plomb, reconnus par l’État deCalifornie comme cancérigènes et sources de malforma-tions ou d’autres troubles de la reproduction. Pour plus d’informatio...
Page 16 - SECTION 3 – DEFINITIONS; Additional Safety Symbol Definitions; Additional Safety Symbols And Definitions; Additional Safety Symbols And Definitions; Additional Safety Symbols And Definitions; Additional Safety Symbols And Definitions; Additional Safety Symbols And Definitions
OM-278792 Page 10 � Complete Parts List is available at www.MillerWelds.com SECTION 3 – DEFINITIONS 3-1. Additional Safety Symbol Definitions � Some symbols are found only on CE products. Warning! Watch Out! There are possible hazards as shown by thesymbols. OM- 1-1. Additional Safety Symbols And De...
Page 18 - Miscellaneous Symbols And Definitions; -2. Miscellaneous Symbols And Definitions; IP
OM-278792 Page 12 � Complete Parts List is available at www.MillerWelds.com 3-2. Miscellaneous Symbols And Definitions Some symbols are found on CE products. OM-287348 Page 8 2-2. Miscellaneous Symbols And Definitions A Amperage V Volts Alternating Current (AC) Direct Current (DC) Remote On Off Prot...
Page 19 - SECTION 4 – SPECIFICATIONS; B. Temperature Specifications
OM-278792 Page 13 � Complete Parts List is available at www.MillerWelds.com SECTION 4 – SPECIFICATIONS 4-1. Serial Number And Rating Label Location The serial number and rating information for this product is located on the back. Use rating label to determine input power requirements and/orrated out...
Page 20 - Gun Recommendation Table
OM-278792 Page 14 � Complete Parts List is available at www.MillerWelds.com 4-7. Gun Recommendation Table Process Gun GMAW - Hard or Cored Wires Bernard Q-Gun, S-Gun Tregaskiss Tough Gun Roughneck C-Series FCAW - Self-Shielding Wires Bernard Dura-Flux Gun Ironmate Series
Page 21 - SECTION 5 – INSTALLATION; Selecting A Location
OM-278792 Page 15 � Complete Parts List is available at www.MillerWelds.com SECTION 5 – INSTALLATION 5-1. Selecting A Location Movement 1 Location And Airflow 18 in. (460 mm) 18 in. (460 mm) loc_suitcasefeeder 2018-08 Do not move or operate unit whereit could tip. Special installation may be re-quir...
Page 22 - Connection Diagram; ArcReach Applications
OM-278792 Page 16 � Complete Parts List is available at www.MillerWelds.com 5-2. Connection Diagram Ref. 278805-A 4 5 9 2 10 7 8 6 1 3 Turn Off wire feeder and weldingpower source. Stop engine on weld-ing generator. Do not move or operate equipmentwhere it could tip. Use only with CC/CV DC powersour...
Page 23 - Equipment Setup
OM-278792 Page 17 � Complete Parts List is available at www.MillerWelds.com 4 Dependent on the capabilities of the ArcReach power source, the feeder may set the mode switch to the correct wire mode. The wire mode isdetermined by the polarity of the connections to the feeder. 5 Use voltage control on...
Page 24 - Installing Drive Rolls
OM-278792 Page 18 � Complete Parts List is available at www.MillerWelds.com 5-6. Installing Drive Rolls 3 1 2 Ref. 257817-B Installing Drive Rolls: 1 Drive Securing Roll Nut 2 Drive Roll Carrier Turn nut one click until lobes of nut line upwith lobes of drive roll carrier. 3 Drive Roll Slide drive r...
Page 25 - Connecting Welding Gun And Voltage Sensing Clamp
OM-278792 Page 19 � Complete Parts List is available at www.MillerWelds.com 5-7. Connecting Welding Gun And Voltage Sensing Clamp Ref. 256617-A / 278800-A 5 8 9 6 1 3 4 2 7 10 7 Turn Off wire feeder and weldingpower source. Stop engine onwelding generator. Weld voltage is present at voltagesensing c...
Page 26 - Connecting Shielding Gas; Connecting Weld Cable
OM-278792 Page 20 � Complete Parts List is available at www.MillerWelds.com 5-8. Connecting Shielding Gas 1 2 3 4 Ref. 256620-A NOTICE – This feeder has a shielding gas filter that requires special attention whencleaning. See Section 7-3 for proper clean-ing instructions. 1 Gas Hose With 5/8-18 Righ...
Page 28 - -11. Installing And Threading Welding Wire; NGO’s
OM-278792 Page 22 � Complete Parts List is available at www.MillerWelds.com 5-11. Installing And Threading Welding Wire Ref. 257806-B 1 2 3 3 2 1 4 5 5 4 6 6 6 in. (150 mm) OM-222 Page 1 allen_wrench NGO’s tools/ flathead philips head wrench pliers knife heavy-duty workclamp light-duty workclamp wir...
Page 33 - Notes
Page 34 - SECTION 6 – OPERATION; Controls (See Section
OM-278792 Page 28 � Complete Parts List is available at www.MillerWelds.com SECTION 6 – OPERATION 6-1. Controls (See Section 6-2 ) 9 8 7 6 Ref. 278794-A Internal Control Panel 5 2 1 4 3 10
Page 35 - Description Of Front Panel Controls (See Section
OM-278792 Page 29 � Complete Parts List is available at www.MillerWelds.com 6-2. Description Of Front Panel Controls (See Section 6-1 ) 1 Voltmeter When not welding and the wire feeder is notassociated with the ArcReach compatiblewelding power source or ArcReach Control,the voltmeter will display th...
Page 37 - Wire Speed Dual Schedule
OM-278792 Page 31 � Complete Parts List is available at www.MillerWelds.com 6-4. Wire Speed Dual Schedule 3 2 6 7 8 5 Ref. 278798-A 1 1 4 Wire Speed Dual Schedule allows the oper-ator to switch between standard wire speedand a reduced wire speed. When activated,the reduced wire speed will be 87.5% o...
Page 38 - Wire Speed Control Settings
OM-278792 Page 32 � Complete Parts List is available at www.MillerWelds.com 6-5. Wire Speed Control Settings Ref. 257488-A
Page 39 - SECTION 7 – MAINTENANCE AND TROUBLESHOOTING; Routine Maintenance; SECTION 6 MAINTENANCE AND TROUBLESHOOTING; Blowing Out Inside of Unit; SECTION 17 MAINTENANCE & TROUBLESHOOTING; Overload Protection And Thermostat Protection
OM-278792 Page 33 � Complete Parts List is available at www.MillerWelds.com SECTION 7 – MAINTENANCE AND TROUBLESHOOTING 7-1. Routine Maintenance Disconnect power before maintaining. � Service equipment more often if used in severe conditions. � = Check ◇ = Change � = Clean � = Replace Every 3 Months...
Page 40 - Cleaning Debris From Shielding Gas Filter Fitting; Troubleshooting
OM-278792 Page 34 � Complete Parts List is available at www.MillerWelds.com 7-3. Cleaning Debris From Shielding Gas Filter Fitting 1 OM-222 Page 1 allen_wrench NGO’s tools/ flathead philips head wrench pliers knife heavy-duty workclamp light-duty workclamp wirecutter frontcutter allen_set needlenose...
Page 42 - Diagnostics
OM-278792 Page 36 � Complete Parts List is available at www.MillerWelds.com 7-5. Diagnostics Error Indicators Shown On Display RED LED on Motor Board PC1 Error HLP 11 1 Blink Communication Error HLP 12 2 Blinks Trigger Error HLP 13 3 Blinks Tach Error HLP 14 4 Blinks Motor Overload Error HLP 15 5 Bl...
Page 44 - SECTION 8 – ELECTRICAL DIAGRAMS
OM-278792 Page 38 SECTION 8 – ELECTRICAL DIAGRAMS Figure 8-1. Circuit Diagram Ref. 278773-E
Page 47 - (Equipment with a serial number preface of NB or newer); Call
Effective January 1, 2021 (Equipment with a serial number preface of NB or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions below, Miller Electri...
Page 48 - Miller Electric Mfg. LLC; Owner’s Record; Please complete and retain with your personal records.; For Service; Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Miller Electric Mfg. LLC An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA International Headquarters–USA USA Phone: 920-735-4505USA & Canada FAX: 920-735-4134International FAX: 920-735-4125 For International Locations Visitwww.MillerWelds.com ORIGINAL INSTRUCTIONS – P...