Page 2 - TABLE OF CONTENTS; SECTION 1: MAINTENANCE PROCEDURE; TROUBLESHOOTINGS; Reverse Elevation Pot ..........................................................32
2 TABLE OF CONTENTS SECTION 1: MAINTENANCE PROCEDURE ………………… 3 1. MAINTENANCE CHECK LIST………………………..............................4 2. TENSIONING THE BELT PROCEDURE………………………….……..5-6 3. DECK RE-WAXING PROCEDURE………………………………….……7 4. CLEAN THE GROOVES PROCEDURE…………….................................8 SECTI...
Page 4 - MAINTENANCE CHECK LIST; PREVENTIVE MAINTENANCE SCHEDULE
4 MAINTENANCE CHECK LIST Clean Motor Clean (Vacuum) Control Board Inspect Running Belt Inspect & Re-waxing Deck Re-waxing Inspect Clean V Belt Inspect Running belt Tension Test Emergency Button Inspect Clean Rear Roller Inspect Clean Front Roller Inspect Clean Handrail & Handlebar Inspect Cl...
Page 5 - TENSIONING THE BELT PROCEDURE; further damage to other components.; NEVER TURN the roller bolts more than 1/4; Perfect Tension of Running Belt:; Frequency: Every 1 months
5 TENSIONING THE BELT PROCEDURE Caution: Over-tightening of the roller will severely shorten the life of the belt and may cause further damage to other components. Running Belt: If when you plant your foot on the belt, you can feel a slipping sensation then the belt has stretched and is slipping acr...
Page 6 - tension screw. Then try the treadmill again to check for slipping.
6 Drive Belt: If you have tensioned the running belt and are still experiencing a slipping, adjust the tension screw. Then try the treadmill again to check for slipping.
Page 7 - DECK RE-WAXING PROCEDURE; Frequency: Every 1 month; Parts name: Silicon oil set
7 DECK RE-WAXING PROCEDURE Frequency: Every 1 month Parts name: Silicon oil set Parts number: SZTM74SOS Price (USD): 0.6 Use time : 1 Procedure: 1. Loosen the tension bolts at both ends. 2. Pull the belt with your left hand and apply the silicon in the deck with your right hand. (The volume of silic...
Page 8 - CLEAN THE GROOVES PROCEDURE; Frequency: Every 3 months; Remove the drive belt and check the grooves
8 CLEAN THE GROOVES PROCEDURE Frequency: Every 3 months Procedure: 1.Remove the drive belt and check the grooves in belt for dirt or dust and clean it. 3.Check the grooves in roller pulley for dirt or dust and clean it. If dirty grooves in the drive belt, motor and roller pulley, there will be noise...
Page 11 - T9800(TM87) MCB WIRING DEFINITION OF PIN
11 T9800(TM87) MCB WIRING DEFINITION OF PIN JP1:Elevation cable(6pin/AMP-350762-4) Incline motor does turn on power COM 6 Incline motor does move to down DOWN 5 Incline motor does move to up UP 4 Incline place signal test ground ELVR_GND 3 Incline place signal ELVR_POT 2 Incline place signal test po...
Page 14 - T8900(TM87) CONSOLE WIRING DEFINITION OF PIN
14 T8900(TM87) CONSOLE WIRING DEFINITION OF PIN J14:20-pin console cable 1 2 20 19 J14 ERR. SIG. 19 Definition Pin Console ground 20 RX IN(RESERVE) 18 RESERVE 17 TX OUT(RESERVE) 16 E_STOP 15 Console provide for incline motor DOWN signal 14 Console provide for incline motor UP signal 13 Console power...
Page 17 - WIRING DIAGRAM INSTRUCTION
Page 22 - KEY BEHALE FUNCTION; T9800 OPERATION MANUAL- Engineer mode; Engineering Mode
22 To Store up the parameter SELECT Decrease this show parameter of speed SLOW Add this show parameter of speed FAST To scroll through the list of setting DOWN To scroll through the list of setting UP KEY BEHALE FUNCTION T9800 OPERATION MANUAL- Engineer mode 1. Press & Hold both “ELEVATION ” and...
Page 23 - Engineering Mode Menu; CONFIGURATION
23 SOFTWARE VERSION EXIT MAINTENANCE MANUAL CALIBRATION AUTO-CALIBRATION SYSTEM TESTS CONFIGURATION Engineering Mode Menu 99 15 40 P27 DEFAULT AGE 10:00 0:05 0:20 P23 PAUSE TIME 99 5 30 P22 DEFAULT TIME English/Metric P24 UNITS CONFIGURATION Exits mode EXIT Reset Novram ON P14 ELEVATION ERRS—OFF 12....
Page 24 - MANUAL CALIBRATION
24 67.8 P20 EFF DIAMETER 48 1 26 P19 MAGNET COUNT YES P13 ELV DIRECTION 71 27 40 Value at zero or minimum elevation P4 ELEVATION MIN MANUAL CALIBRATION Exits mode EXIT 40 12 30 P29 RAMP TIME ~ 1 30 P21 PWM START SPD 228 71 218 Value at maximum elevation P5 ELEVATION MAX 486 249 341 PWM value at max ...
Page 25 - SYSTEM TESTS
25 ELEVATION BURN-IN TEST BURN-IN TEST EXIT IO TEST SAFETY SWITCH TEST KEYBOARD TEST DISPLAY TEST HARDWARE TEST SYSTEM TESTS 67.8 341 P20 EFF DIAMETER 48 1 26 P19 MAGNET COUNT YES P13 ELV DIRECTION 71 27 40 Value at zero or minimum elevation P4 ELEVATION MIN MANUAL CALIBRATION Exits mode EXIT 40 12 ...
Page 26 - MAINTENANCE
26 0 ERROR LOG 0 TREADMILL MSG 0 P17 CLEAN 0 P26 LIFT MOTOR HOURS MAINTENANCE Exits mode EXIT OFF P16 LUBRICATE DECK MSG 0 P25 BELT/MOTOR HOURS 65335 0 0 P10 TOTAL DISTANCE 6533.5 0 0 P9 Total HOURS Maximum Value Minimum Value Default Value Description Address Remarks: If you want to the clean below...
Page 29 - NORMAL OPERATION
29 Indicates if Console is commanding speed. LED 11 PWM Indicates the motor is moving via the encoder's feedback by blinking. LED 12 SPEED Indicates if the upper console is commanding Elevation UP. LED 10 UP Indicates if the upper console is commanding Elevation DOWN. LED 9 DOWN Indicates if the DSP...
Page 32 - Reverse Elevation Pot; Error 1; Step 1. Calibrate Elevation
32 E1 - Reverse Elevation Pot Error 1 Enter engineer mode of “MANUAL CALIBRATION” screen Check the “P13 ELV DIRECTION” screen whether set to “Yes” Set to “Yes” AUTO- Calibration Enter the “P4 ELEVATION MINIMUM” screen whether parameter set is 30 2 AUTO- Calibration Enter the “P5 ELEVATION MAXIMUM ” ...
Page 33 - Elevation Out Of Range; Error 2; the problem is fixed then repair/replace the console.
33 E2 – Elevation Out Of Range Error 2 Step 1. Calibrate Elevation Calibrate the elevation as outlined in the System Calibration Procedure in below step. Step 2. CORRECTIVE ACTION 1.Check the failed system with a known good console cable. If fixed then repair/replace the console cable. 2.Check the f...
Page 34 - Elevation Stall; . Please refer the below PROBLEM IDENTIFICATION Step.; Step 2. CORRECTIVE ACTION
34 E3 – Elevation Stall N Y N N Y Y E3 Error Enter Hardware Test Screen Run Elevation Up And Down Treadmill moves up or down? Waiting the Elevation Motor to cool Position Feedback Problem Motor Overheated? Motor Movement Issue Feedback Changes Elevation AUTO-Calibration Step 1 . Please refer the bel...
Page 35 - Error 5; Speed Feedback Issues; – See speed feedback issue trouble shooting guide in; Speed Control Issues; – See speed control issue trouble shooting guide in the
35 E5 – Over-speed Error Step 1. AUTO CALIBRATION AUTO-Calibration the as outlined in the System Calibration Procedure in below step. OVERVIEW If the actual speed from the speed sensor exceeds the system maximum speed by a limit (currently 2 MPH) an over-speed error occurs (E5). Error 5 Enter engine...
Page 36 - Runaway Belt Error; OVERVIEW; responding to input.; Error 6
36 E6 – Runaway Belt Error OVERVIEW If the actual belt speed is greater than the target speed by a limit and increasing then an E6 error is called. E6 errors flag errors that will result in the belt “running away” or not responding to input. Error 6 Before cycling power inspect the motor controller ...
Page 37 - Speed Stall Error
37 E7 – Speed Stall Error OVERVIEW If no belt movement is detected several seconds after commanding belt movement a speed stall error (E7) is called. N N N Y Y Y N E7 Error Enter firmware setup screen Start PWM 1/2MAX test Belt Moving Belt drive issue AUTO CALIBRATION Allow belt speed to stabilize a...
Page 38 - Speed Range Error
38 E9 – Speed Range Error OVERVIEW During normal run time operation the value stored during auto calibration is used to initially set the speed (e.g. target speed = 12 MPH, PWM ticks = Maximum PWM = 363). Once the speed stabilized the actual speed is monitored and if different than the target speed ...
Page 40 - CORRECTIVE ACTION PROCEDURES – Speed Issues
40 CORRECTIVE ACTION PROCEDURES – Speed Issues Speed Feedback Issue Enter Magnet Count screen Magnet count = treadmill # of magnets Adjust magnet count to match number of magnets Re-run test Manually rotate belt and check for only 1 speed pulse on interface board per magnet (check all magnets) OK? N...
Page 41 - CORRECTIVE ACTION PROCEDURES – Belt Drive Issues
41 Belt Drive Issue Start PWM max test (firmware setup screens), wait 20 seconds Perform steps in order listed until problem resolved. 1. .Replace ribbon cable with known good ribbon cable. 2. .Replace interface PCB with known good interface PCB. 3. .Replace console PCB with a known good console PCB...
Page 42 - CORRECTIVE ACTION PROCEDURES – Speed Control Issues
42 Speed Control Issue Start PWM max test (firmware setup screens), wait 20 seconds or until speed stabilizes N Y Problem Fixed Run Auto Calibration (firmware setup) N Y OK Measure speed and compare to value displayed in time window Speed feedback issue Perform steps in order listed until problem re...
Page 43 - CORRECTIVE ACTION PROCEDURES – Speed Calibration Issue
43 Speed Calibration Issue Run auto calibration (firmware setup screen) N Y Auto calibration passed Done Start PWM max test (firmware setup screen), wait minimum 20 seconds or until sped stabilizes Measure speed and compare to value displayed in time window N Y OK Check speed feedback issue Check sp...
Page 44 - OPERATION ERRORS
44 E19 – NOVRAM Failure OVERVIEW If the values stored in non-volatile memory are out of limits or do not match the safety check value stored in non-volatile memory a NOVRAM failure occurs. The system attempts to re- initialize the non-volatile memory three times and if the NOVRAM check fails all thr...
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