Lincoln Electric 500 - Manual

Lincoln Electric 500

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 6 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 7 – TABLE OF CONTENTS; Installation
  • Page 9 – INSTALLATION; INPUT - DIESEL ENGINE; PHYSICAL DIMENSIONS
  • Page 10 – SAFETY PRECAUTIONS
  • Page 11 – LIFTING
  • Page 13 – CAUTION
  • Page 14 – REMOTE CONTROL; OUTPUT; AUXILIARY POWER RECEPTACLES; STANDBY POWER CONNECTIONS
  • Page 17 – NOTE
  • Page 18 – OPERATION; SAFETY INSTRUCTIONS; ADDITIONAL SAFETY PRECAUTIONS; GENERATOR
  • Page 19 – ENGINE CONTROLS; RUN STOP SWITCH; ENGINE TEMPERATURE GAUGE; Figure B.1 Case Front Panel Controls; CONTROLS AND SETTINGS
  • Page 20 – OIL PRESSURE GAUGE
  • Page 21 – WELDING TERMINALS SWITCH; AUXILIARY POWER CONTROLS
  • Page 22 – 20VAC SINGLE PHASE RECEPTACLES; NGINE OPERATION; STARTING THE ENGINE
  • Page 23 – IMPORTANT; TYPICAL FUEL CONSUMPTION; DUTY CYCLE
  • Page 24 – Table B.3 TYPICAL CURRENT RANGES
  • Page 25 – ARC GOUGING; PARALLELING; ELECTRODE
  • Page 26 – PLUS
  • Page 27 – ACCESSORIES; a m p s; K2359-1 Cold Weather Heater and Tarp Kit-
  • Page 28 – TIG OPTIONS; KP509 Magnum Parts Kit for PTA-26V TIG Torch; WIRE FEEDER OPTIONS; K488 SG Control Module; PLASMA CUTTING
  • Page 29 – MAINTENANCE; ROUTINE AND PERIODIC MAINTENANCE
  • Page 30 – Service Instructions & Installation Tips; For Engine Air Filter
  • Page 31 – FUEL FILTERS
  • Page 32 – CHARGING THE BATTERY; CLEANING
  • Page 34 – TROUBLESHOOTING; Local Lincoln Authorized Field Service Facility; Step 3. RECOMMENDED COURSE OF ACTION; HOW TO USE TROUBLESHOOTING GUIDE
  • Page 35 – Observe all Safety Guidelines detailed throughout this manual; PROBLEMS
  • Page 36 – Contact; FUNCTION PROBLEMS
  • Page 38 – DIAGRAMS; Enhanced Diagram
  • Page 39 – CONNECTION DIAGRAMS
  • Page 40 – RNING
  • Page 50 – DIMENSION PRINT
  • Page 51 – NOTES
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• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

OPERATOR’S MANUAL

Copyright © 2007 Lincoln Global Inc.

July, 2007

Safety Depends on You

Lincoln arc welding and cutting
e q u i p m e n t i s d e s i g n e d a n d
b u i l t w i t h s a f e t y i n m i n d .
However, your overall safety
c a n b e i n c r e a s e d b y p r o p e r
installation . . . and thoughtful
o p e r a t i o n o n y o u r p a r t .

D O

N O T I N S T A L L , O P E R A T E
O R R E P A I R T H I S E Q U I P -
MENT WITHOUT READING
T H I S M A N U A L A N D T H E
S A F E T Y

P R E C A U T I O N S

CONTAINED THROUGHOUT.

Most importantly, think before
you act and be careful.

IM873-A

For use with machines having Code Numbers:

11181, 11416

VANTAGE 500 CUMMINS

R

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumesoutdoors. ...

Page 3 - ii

ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...

Page 4 - iii

iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼsrecommendations. 8.c. Ground the ...

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