Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 3 - ii
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
Page 4 - iii
FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instruc- tions et les précautions de sûreté specifiques qui parraissent d a n s c e m a n u e l a u s s i b i e n q u e l e s p r é c a u t i o n s d e s û r e t é générales suivantes: Sûreté Pour Soudage A L...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual...
Page 7 - MASTER TABLE OF CONTENTS FOR ALL SECTIONS; Page
vi vi MASTER TABLE OF CONTENTS FOR ALL SECTIONS Page Installation .......................................................................................................Section A Technical Specifications ........................................................................................A-1Ident...
Page 8 - INSTALLATION; TECHNICAL SPECIFICATIONS – HANDY MIG; INPUT – SINGLE PHASE ONLY
A-1 HANDY MIG A-1 Fuse or Output Mode Input Voltage Breaker Size 1 Input Amps Power Cord Extension Cord AT RATED 120V/60Hz 20 Amp 20 15 Amp, 125V, Three Conductor OUTPUT Three Prong Plug #12 AWG (NEMA Type 5-15P) (3.3 mm2) or Larger Up to 50 Ft. (15.2 mm) INSTALLATION TECHNICAL SPECIFICATIONS – HAND...
Page 9 - HANDY MIG; SAFETY PRECAUTIONS; H A N D Y M I G w i t h w o r k c l a m p , G u n a n d c a b l e; ELECTRIC SHOCK can kill.
A-2 INSTALLATION HANDY MIG A-2 Read entire installation section before startinginstallation. SAFETY PRECAUTIONS IDENTIFY AND LOCATE COMPONENTS If you have not already done so, unpack the machinef r o m i t s c a r t o n a n d r e m o v e a l l p a c k i n g m a t e r i a laround the machine. The fol...
Page 10 - SELECT SUITABLE LOCATION; STACKING; Machines cannot be stacked.; CHANGING POLARITY
INPUT CONNECTIONS (FIGURE A.4) Refer to Figure A.4. The machine has two input connections, the powerinput cable and the gas inlet fitting. The power inputcable and gas inlet fitting are located on the rear. GAS CONNECTION When using the MIG process, a cylinder of shieldinggas (appropriate for the me...
Page 11 - SHIELDING GAS CONNECTION; CRACKING; REQUIREMENTS FOR MAXIMUM OUTPUT
A-4 INSTALLATION HANDY MIG A-4 SHIELDING GAS CONNECTION (FIGURE A.5) Refer to Figure A.5. 1. Chain the cylinder to a wall or other stationary sup- p o r t t o p r e v e n t t h e c y l i n d e r f r o m f a l l i n g o v e r .Insulate the cylinder from the work circuit workground. 2. With the cylind...
Page 12 - OPERATION; GENERAL DESCRIPTION
B-1 OPERATION B-1 HANDY MIG R e a d e n t i r e o p e r a t i o n s e c t i o n b e f o r eoperating the machine. ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrode with skin orwet clothing. Insulate yourselffrom work and ground. • Always wear dry insulating gloves. FUMES A...
Page 13 - WELDING CAPABILITY; WELDING OPERATIONS
B-2 OPERATION B-2 TABLE B.1 – MIG WELDING MATERIAL/GAS COMBINATIONS Material Gas Carbon Steel CO 2 or Argon/CO 2 Low Alloy Steel CO 2 or Argon/CO 2 FLUX-CORED (INNERSHIELD) WELDINGThe recommended electrode for the flux-cored, self-shielded process is 0.035 ” (0.9 mm) diameter Lincoln Innershield NR-...
Page 14 - WIRE THREADING DETAILS; SHIELDING GAS
B-3 OPERATION B-3 FIGURE B.3 – WIRE THREADING DETAILS Refer to Figure B.3.4. Release the spring loaded thumbscrew and lift up the idle roll arm away from the wire feed drive roll.Ensure that the visible, stenciled size on the driveroll side facing you matches the wire size beingused. 5. Carefully de...
Page 15 - MAKING A WELD; WELDING SETUP
B-4 OPERATION B-4 MAKING A WELD FIGURE B.5 – WELDING SETUP READ the LEARNING TO WELD (LTW1) manualprior to making your first weld. Also, refer to TableB.1 and the Procedure Decal located on the inside ofthe wire drive compartment door of your machine forprocess selection, consumables, and quick tips...
Page 16 - OVERLOAD PROTECTION; THERMAL PROTECTION
B-5 OPERATION B-5 HANDY MIG CLEANING TIP AND GAS NOZZLE Clean the contact tip and gas nozzle to avoid arcbridging between them. Bridging can result in a short-ed nozzle, poor welds and an overheated gun. Hint:Anti-stick spray or gel, available from a welding supplydistributor, may reduce buildup and...
Page 17 - ACCESSORIES; INNERSHIELD WELDING WIRE
C-1 ACCESSORIES C-1 ACCESSORIES INNERSHIELD WELDING WIRE NR-211-MP Innershield welding wire - .035 ” (0.9 mm) diameter flux-cored electrode. MIG WELDING WIRE Lincoln L56- .025 ” (0.6mm) diameter solid steel elec- trode) CONSUMABLE PARTS The following items are commonly consumed over thelife of the w...
Page 18 - MAINTENANCE
MAINTENANCE SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Disconnect input power by removing plug from receptacle before workinginside machine. Use only groundedreceptacle. Do not touch electrically “ hot ” parts inside machine • Have qualified personnel do the mainte- nance and trouble shooting wor...
Page 19 - CLEANING THE GUN LINER; CAUTION
D-2 MAINTENANCE D-2 HANDY MIG CLEANING THE GUN LINER • Unplug the machine or turn the power switch to the OFF - “ 0 ” position. • Remove the gas nozzle and contact tip from the gun. • Clean the inside diameter with a short piece of wire. • Clean the cable liner when rough and erratic wire feeding oc...
Page 20 - GUN ASSEMBLY REMOVAL; Pass the end of the work cable with the terminal lug
D-3 MAINTENANCE D-3 HANDY MIG 3. Remove the Thumbscrew holding the drive roll. 4. Replace the drive roll so that the desired size, sten- ciled on the side of the drive roll, is toward theinside and visible. 5. Replace the Thumbscrew and tighten. GUN ASSEMBLY REMOVAL 1. Unplug machine and disconnect ...
Page 21 - TROUBLESHOOTING; Look under the column labeled; HOW TO USE TROUBLESHOOTING GUIDE
E-1 TROUBLESHOOTING E-1 HANDY MIG If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting Guide...
Page 22 - Make sure correct voltage is; OUTPUT PROBLEMS; Observe all Safety Guidelines detailed throughout this manual
E-2 TROUBLESHOOTING E-2 HANDY MIG If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS(SYMPTOMS) Major p...
Page 23 - The thermostat may be tripped; FEEDING PROBLEMS
E-3 TROUBLESHOOTING E-3 HANDY MIG If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS(SYMPTOMS) No wire...
Page 24 - WELDING PROBLEMS
E-4 TROUBLESHOOTING E-4 HANDY MIG If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS(SYMPTOMS) Bead is...
Page 25 - DIAGRAMS; GAS; HANDY MI; ENHANCED DIAGRAM
F-1 DIAGRAMS F-1 HANDY MIG X4/1 S1 1 4 5 4 4 2 5 3 6 S2 1 2 M1 2 3 T 1 g H2 V K A2 6 4 2 22 A1 13 5 21 X4/2 X6 2 1 X5 1 2 X7 X1 X2 L M2 red blac k 3 2 X8 X1/1 X1/2 2 1 X2 X3/2 X3/1 X1/3 R1 1 PLUG 1 15V WELD ER IN PU T CA BLE W B G 0I g X1 X2 X2 X1 NO GAS GAS GREE N L EA D HANDY MI G WIRING DIAGRAM F...
Page 26 - IRI
F-2 DIAGRAMS F-2 HANDY MIG M 2024 2 A W IRI NG DI AGRAM FOR CODE 11205 W E LDERL D E R IN PUTP U T CAC A BLB L E S 1 1 4 2 5 M 1 W B G 0 I GREEN LEG R E E N L E ADA D PLUGP L U G 3 6 1 2 2 3 T 1 S 2 5 4 4 V g g L M 2 re d blackb la c k X 1 X 2 X 3 X5 X4 X8 X1 1 X1 0 X9 X2X 2 X1X 1 X2X 2 X1X 1 NO GN ...
Page 27 - HINGE DOOR ASSEMBLY FOR CODE 10919 ONLY
Page 28 - NOTES
Page 30 - ÇÃ
WARNING AVISO DE PRECAUCION ATTENTION WARNUNG ATEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BEUSED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS I...