Page 7 - Thank You; Date of Purchase; Please Examine Carton and Equipment For Damage Immediately
Prince ® XL - Owner's Manual - Page vi Thank You For selecting a quality product. We want you to takepride in operating this product...as much pride as wehave in bringing the product to you! When this equipment is shipped, title passes to the purchaser upon receipt by thecarrier. Consequently, claim...
Page 8 - Table of Contents; MK R
Table of Contents S AFETY C ONSIDERATIONS .................................................... I - VI I NSTALLATION ........................................................ S ECTION A T ECHNICAL S PECIFICATIONS ............................................................... 3 S UPPORT E QUIPMENT R E...
Page 9 - THIS PAGE INTENTIONALLY BLANK
Page 10 - ECTION; A I; NSTALLATION; XL T; XL S; Air cooled standard, using Air/Water barrel
Prince XL ® - Owner's Manual - Page 3 S ECTION A I NSTALLATION T ECHNICAL S PECIFICATIONS P RINCE ® XL T ORCH - 25’- P/N K2296-2 Wire Capacity • .023”-.045” (0.6 - 1.2mm) solid and hard wire • .030” - 1/16” (0.8 - 1.6mm) aluminum and cored wire Wire Speed • 750 ipm (19.0 mpm) max. Duty Cycle - 100% ...
Page 11 - A seven conductor control cable is used on the Prince; B O; PERATION
Prince XL ® - Owner's Manual - Page 4 place. A small spool liner (MK P/N 003-0198) is used on the spool gun and held in place by the same set screw. G AS H OSE The gas hose is secured over the barbed gas fi tting with a tie wrap. The cabinet end of the gas hose uses our standard gas fi tting (1/8” - 2...
Page 13 - damage to the barrel or body may result.
Prince XL ® - Owner's Manual - Page 6 the slave motor in the cabinet, combined with the pull of the torch motor, causes the wire to literally fl oat friction-free through the wire conduit. The 24VDC torch motor is controlled by a 3-3/4 turn potentiometer in the torch handle. B ARRELS A IR /W ATER C O...
Page 14 - The Prince
Prince XL ® - Owner's Manual - Page 7 D RIVE A ND I DLER R OLLS G ENERAL The Prince ® XL torch comes standard with knurled drive rolls which will handle wire diameters from .023 - 1/16 inch. Optional grooved drive rolls are also available for feeding aluminum wire if desired (see Optional kits). Dri...
Page 15 - C A; CCESSORIES; Contact Tips for Prince; Wire Size; Finned Copper Gas Cups for; Size; Description
Prince XL ® - Owner's Manual - Page 8 3. Tighten. 4. Using a 5/32” hex wrench, turn the Idler Roll tension screw into the gear-box housing and reference the Gearbox Assembly drawing to adjust the pressure against the drive roll. NOTE: Lock washer must be under idler roll or it will not turn freely. ...
Page 16 - Conduits; Flat Spiral Steel Conduit Standard Conduit; OPTIONAL
Prince XL ® - Owner's Manual - Page 9 B ARREL A SSEMBLIES O PTIONAL 12” AND 18” W ATER C OOLED S TRAIGHT AND C URVED B ARREL A SSEMBLIES 12” Straight Air/Water Cooled Barrel Assembly . . . . . . . . . . 003-2156 12” Curved Air/Water Cooled Barrel Assembly . . . . . . . . . . 003-2158 18” Straight Ai...
Page 18 - ESAB M
Prince XL ® - Owner's Manual - Page 11 PA-G1 S POOL G UN C ONTROL - G ENERIC P/N 005-0264 This Generic Torpedo is designed to hook-up to CV power supplies that supply an auxiliary 26 VAC @ 1.7 amps and uses a closing contact signal.The unit is supplied with bare wires that must be connected to the p...
Page 19 - D M; AINTENANCE; The only parts on the Prince; Maintenance Tools
Prince XL ® - Owner's Manual - Page 12 S ECTION D M AINTENANCE P ERIODIC M AINTENANCE Maintenance of the torch will normally consist of a general cleaning of the wire guide system, including tubes, drive rolls, and conduits at regular inter-vals. Remove spatter build-up from inside of nozzles with a...
Page 20 - Part Number
Prince ® XL - Owner's Manual - Page 13 Idler Roll (MKP/N) 511-0001 (LE P/N) KP2220-1 Drive Roll (MKP/N) 511-0101 (LE P/N) KP2219-1 Micro Switch 161-0002 Recommended Spare Parts List Part Number Description Part Number Description 615-0007 Conduit 15’ 325-0206 Idler Roll Screw 615-0008 Conduit 25’ 33...
Page 21 - E T; ROUBLESHOOTING
Prince XL ® - Owner's Manual - Page 14 S ECTION E T ROUBLESHOOTING Regardless of which torch or feeder used, all MK Products push-pull guns operate on the same principle. The 115 VAC or 42VAC slave motor in the feeder runs at a fast, constant speed, but has very low torque. It is always trying to fe...
Page 22 - Troubleshooting Guide; Trouble
Prince ® XL - Owner's Manual - Page 15 Troubleshooting Guide Trouble Cause Remedy No wire feed at torch, feeder no operating, i.e. no slave motor or brake solenoid. 115/42VAC control fuse in feeder. Replace fuse. Micro-switch defective/not being activated. Replace switch. Check switch for operation....
Page 23 - Remove the torch connector from the cabinet.
Prince XL ® - Owner's Manual - Page 16 T ESTING T HE T ORCH M OTOR C HECK Remove the torch connector from the cabinet. Using the torch Amphenol, check the resistance across pins “A” and “B” (motor leads). The resistance across the motor should be between 5-10 ohms. If an open circuit or short exist,...
Page 24 - F A; PPENDICES; XL E; Spool Gun
Prince XL ® - Owner's Manual - Page 17 S ECTION F A PPENDICES D IAGRAMS /P ARTS L ISTS K2296-2 (LE) / 313-725 (MK) P RINCE ® XL E XPLODED V IEW .......18 003-1972 (MK) Head Body.......................................19 K2297-2 (LE) / 316-725 (MK) Spool Gun (25ft) ................20 KP2298-1 (LE) / 0...
Page 26 - Head Body
Prince ® XL - Owner's Manual - Page 19 H EAD B ODY , E XPLODED V IEW MK P/N 003-1972 C Note 2: If Cobramatic Wire Feeder is equipped with a gas solenoid kit, a modifi ed gas value stem (p/n 431-1080) must be installed in torch to allow gas fl ow from cabinet value. Head Body 003-1972c No. Qty. Part No...
Page 28 - Straight Air/Water Cooled
Prince ® XL - Owner's Manual - Page 21 S TRAIGHT , A IR /W ATER C OOLED B ARREL A SSY . 7”, E XPLODED V IEW LE P/N KP2298-1, MK P/N 003-2151200 AMP, 100% D UTY C YCLE Straight Air/Water Cooled Barrel Assy. 003-2151 No. Qty. Part No. Description 1 1 002-0642 Brazed Barrel Str AW 2 1 003-2213 Assy Tap...
Page 30 - Length
Prince ® XL - Owner's Manual - Page 23 A IR C OOLED L EAD A SSEMBLY Prince ® XL Air Cooled Cable Assemblies Length LE P/N Conduit (MK P/N) #2 Pwr Cable* Electrical Cable* Gas Hose* Snake Skin* 15’/4.5m KP2072-30 (615-0007) 001-2527 005-0268 001-0537 931-0110 25’/7.6m KP2072-28 (615-0008) 001-2528 00...
Page 31 - Spool Gun Lead Assemblies
Prince ® XL - Owner's Manual - Page 24 S POOL G UN L EAD A SSEMBLY Spool Gun Lead Assemblies Length #2 Power Cable* Electrical Cable* Gas Hose* Snake Skin* 25’/7.6m 843-0484 005-0269 552-0202 931-0122 50’/15.2m 843-0485 005-0272 552-0203 931-0123 75’/22.9m 843-0562 843-0561** 552-0206 931-0122 &...
Page 32 - Control Cable; Length of cable required
Prince ® XL - Owner's Manual - Page 25 E LECTRICAL C ONTROL C ABLE Control Cable “W” T orches 001-3784, 001-3785, 001-3787, 001-3788, 001-3789, 001-3790, 001-3800 No. Qty . Part No. Description 1 1 153-0322 Connector , 7 Pin, “W” 2 1 301-0004 Boot 3 1 41 1-0025 Clamp 4 table 844-0070 Cable, & Co...
Page 34 - MK Warranty Repair Stations; for MK Products; ALABAMA
MK Warranty Repair Stations for MK Products as of April 24, 2003 Please visit our website for up-to-date listing at www.mkproducts.com ALABAMA AIRGAS - SOUTH, INC.Birmingham, AL205/251-6835 DIXIE WELDING SUPPLYAttalla, AL256/538-6157 INDUSTRIAL WELDING SERVICESQuinton, AL205/674-3258 KIBRO, INC.Theo...
Page 35 - CONNETICUT
MK Warranty Repair Stations for MK Products as of April 24, 2003 Please visit our website for up-to-date listing at www.mkproducts.com PRAXAIR DISTRIBUTION, INC.Bakersfi eld, CA661/321-9922 R. J. KATESSan Diego, CA619/565-6960 RED-D-ARC, INC.Carson, CA310/233-3327 SIMS-ORANGE WELDING SUPPLYSanta Ana,...
Page 37 - MASSACHUSETTS
MK Warranty Repair Stations for MK Products as of April 24, 2003 Please visit our website for up-to-date listing at www.mkproducts.com WELDING EQUIPMENTLouisville, KY502/636-0545 LOUISIANA GT SVCS OF MORGAN CITYMorgan City, LA985/385-4135 RED BALL OXYGEN CO.Shreveport, LA318/425-3211 WELDERS EQUIPME...
Page 39 - OKLAHOMA
MK Warranty Repair Stations for MK Products as of April 24, 2003 Please visit our website for up-to-date listing at www.mkproducts.com O.E. MEYER CO.Sandusky, OH419/621-4201 OHIO AIR PRODUCTSCanton, OH330/821-2771 RICK’S WELDER REPAIR SERVICEEastlake, OH440/269-1204 S.D. NOLD, INC.Lisbon, OH330/424-...
Page 40 - TEXAS
MK Warranty Repair Stations for MK Products as of April 24, 2003 Please visit our website for up-to-date listing at www.mkproducts.com NEXAIRMemphis, TN901/523-6821 QUALITY WELD’G EQUIPMENTNashville, TN615/726-5282 TRAMCOBristol, TN423/968-4499 TEXAS AIRGAS - SOUTHWEST, INC.Austin, TX512/835-0202 AI...
Page 41 - WEST VIRGINIA
MK Warranty Repair Stations for MK Products as of April 24, 2003 Please visit our website for up-to-date listing at www.mkproducts.com WEST VIRGINIA CARDINAL SALES & SERVICE, INC.Clarksburg, WV304/622-7590 WILLARD C. STARCHERSpencer, WV304/927-2520 WISCONSIN INTERSTATE WELDING SALES CORP.Appleto...
Page 45 - LINCOLN; ELECTRIC
DATE: February 1, 2003 MK Products, Inc. 16882 Armstrong Ave.Irvine, CA 92606Tel (949)863-1234Fax (949)474-1428 Sales and Service through Subsidiaries and Distributors Worldwide Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com World’s Leader in ...
