Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 4 - WELDING and CUTTING; Refer to
iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the ...
Page 5 - PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la seco...
Page 6 - NOTES
Page 107 - WIRE FEED GEAR BOX; This part is obsolete and no longer available.
Gear Box Asbly, (Includes Items 1-21) (95/1 Ratio): L5199-3 1 Gear Box Asbly, (Includes Items 1-21) (55/1 or 57/1 Ratio): L5199-2 1 Gear Box Asbly, (Includes Items 1-21) (142/1 Ratio): L5199-1 1 1 Gear Box Case G1328 1 2 Gear S12504 1 3 Snap Ring S9776-23 1 4 Woodruff Key #304 1 5 Snap Ring S9776-16...
Page 108 - WIRE FEED DRIVE ROLL BOX
WIRE FEED DRIVE ROLL BOX P-100-D P-100-D 23 23 3 4 5 16 16 12 12 17 17 1 2 18 18 21 21 19 19 11 11 20 20 22 22 15 15 14 14 5 6 7 8 10 10 Part Numbers P art Numbers P art Numbers P art Numbers 09-27-2007
Page 112 - HEAD MOUNTING
43 Head Support M8232 1 X X • Mounting Bracket (Not Used on Tractor Models) M6769 1 X • • Includes Items 68 thru 77 68 Welding Head Support Bracket, Includes: M4016 1 X X • 69 Draw Bolt (Head Support to Mtg Bracket) T4893 1 X X • 70 3/4-10 HN (Head Support to Mtg Bracket) CF000025 1 X X • 71 Insulat...
Page 113 - WIRE REEL AND REEL MOUNTING; Support
Wire Reel Shaft Asbly, Includes: M12908 1 1 1/2-13 x 1.00 HHCS CF000276 1 2 Lock Washer E106A-5 1 3 Plain Washer S9262-14 1 4 Plain Washer S9262-119 1 5 Brake Assembly, Includes: S14882 1 Brake Shoe T13519 1 6 Wire Reel Shaft S15492 1 7 Roll Pin T9967-9 1 8 Pull Knob S11038 1 Following Parts Not Ill...
Page 114 - CABLE ASSEMBLIES – POWER SOURCE TO CONTROLS &
NA-2, NA-2F & NA-2FV Cable Assembly (Power Source to Controls), Includes: K97* 1 Multi-Conductor Control Cable L4112-1* 1 Electrode Cable L4112-2* 1 Cable Assembly (Controls to Head), Includes: 1 Electrode Cable (63 inches long) L2286-191 2 NA-3 (ALL MODELS), NA-4 (w/CURRENT CONTROL RHEOSTAT) AN...
Page 116 - FLUX-CORED WIRE STRAIGHTENER – SINGLE ARC
Wire Straightener, Includes: M10214 1 1 Body Assembly M10311 1 2 Bearing M9300-55 2 3 Washer S9262-140 1 4 Lock Washer E106A-3 1 5 5/16-18 HN CF000029 1 6 Socket Head Screw T9447-13 1 7 Rollpin T9967-30 2 8 Connecting Link T12141 1 9 Wire Guide S12551 1 10 #8-32 x .50 RHS CF000033 1 11 Retainer Plat...
Page 117 - CROSS SEAM ADJUSTER
09-27-2007 P-100-L P-100-L CROSS SEAM ADJUSTER FACE PL ACE PLATE TE 15 15 12 12 14 14 13 13 5 6 7 8 9 10 10 4 3 2 1 16 16 17 17 11 FACE PL ACE PLATE TE Part Numbers P art Numbers P art Numbers P art Numbers ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 # Indicates a Change This Printing Cross Sea...
Page 118 - SOLID WIRE STRAIGHTENER – SINGLE & TWINARC
Wire Straightener, Single Arc, Includes: M8269-1 1 X • Wire Straightener, Twinarc, Includes: M8269-2 1 • X 24 Body M8268 1 X X 25 Cross Slide Screw S10159 1 X X 26 Bushing - Locates Slide Screw in Body T10585 1 X X 27 Roll Pin - Bushing to Slide Screw T9967-5 1 X X 28 Slide Bushing T10584 1 X • 28 S...
Page 119 - FLUX CORED WIRE STRAIGHTENER – TWINARC
Wire Straightener, Includes: M12470 1 1 Body Assembly M10311-1 1 2 Bearing M9300-55 2 3 Roll Pin T9967-3 1 4 Lock Washer E106A-3 3 5 5/16-18 HN CF000029 1 6 Socket Head Screw T9447-20 1 7 Roll Pin T9967-30 2 8 Connecting Link T12141 1 9 Wire Guide M12469 1 10 #8-32 x .50 RHS CF000033 1 11 Retainer P...
Page 120 - K218 HORIZONTAL FILLET/LAP ATTACHMENT
K218 HORIZONTAL FILLET/LAP ATTACHMENT P-101-C.a P-101-C.a 37 38 39 40 41 42 35 36 34 33 43 44 45 19 20 22 21 23 24 25 26 12 11 10 46 4 3 1 2 27 47 5 6 7 8 9 13 14 15 16 18 17 17 18 28 29 30 32 31 NOTE: CONTACTS MUST BE ALIGNED SO THAT WITH A 7/32 WIRE IN PLACE THE WIRE IS CENTERED IN THE CHANNEL Par...
Page 122 - K104 LINC-FILL EXTENSION
K233 (and K103) CONTACT NOZZLE K104 LINC-FILL EXTENSION P-101-D.a P-101-D.a 1 2 4 5 3 6 7 8 10 11 9 1 2 3 4 5 6 9 10 7 8 NOTE A: The K103 nozzle for the NA2 is identical to the K233 except for item A (nozzle insert). For the NA2 use both the appropriate Item A and the appropriate outgoing guide tube...
Page 124 - K96 HORIZONTAL ADJUSTER
Horizontal Adjuster, Includes all Below K96 1 1 Cross Adjustment Block M13663 1 2 Cross Adjustment Screw Assembly S12734 1 3 End Cover Plate S10509-38 1 6 Head Lift Adjustment Shaft Assembly S10097 1 9 Thrust Washer S9262-37 1 10 Needle Bearing S10116-1 1 12 Crank Housing M10223 1 13 Cross Slide Ass...
Page 125 - K223 SOLENOID ASSEMBLY
Solenoid Assembly, Includes: K223 1 1 Solenoid Mounting Bracket L5276 1 2 Solenoid and Valve Assembly M11675-A 1 6 Strain Relief Grommet T9274-3 1 7 Cable Assembly M12664 1 9 Name Plate S13246 1 3-13-2000 ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 P-101-F (NA3, NA4 and NA5) P-101-F (NA3, NA4 a...
Page 126 - K129 SUBMERGED ARC TINY TWINARC
K129 SUBMERGED ARC TINY TWINARC ® P-101-G P-101-G 1 2 3 4 4 7 3 6 5 D C B A Spring Mounting Bracket Roll Pin Pressure Spring Asbly. Wing Screw Contact Pressure Shoe Part Numbers Part Numbers Part Numbers Part Numbers NOTES: Nozzles with spring loaded contact shoes (illustrated below, right) should b...
Page 128 - K281 WIRE STRAIGHTENER FOR TINY TWINARC
K281 WIRE STRAIGHTENER FOR TINY TWINARC ® P-101-G.2.a P-101-G.2.a Part Numbers Part Numbers Part Numbers Part Numbers 05-10-2005 5A 5A 5 2 6 4A 4A 4 3 4B 4B 4C 4C 10 10 7 8 3C 3C 3B 3B 12 12 3A 3A 3B 3B 3C 3C 14 14 13 13 1 9 9
Page 130 - FLUX HOPPER
FLUX HOPPER P-101-H P-101-H 241 237 250 252 SECTION AA 228 A 229 251 236 235 227 225 226 234 7 6 5 4 3 2 1 Part Numbers Part Numbers Part Numbers Part Numbers L35528-21-81P T125901-16-76H
Page 131 - This part is obsolete and no longer available
Flux Hopper Assembly, Includes: L3552-E 1 X • • Flux Hopper Assembly, Includes: (Standard) L3552-F 1 • X • Flux Hopper Assembly, Includes: L3552-G 1 • • X 225 Flux Hopper Base L3100 1 X X X 226 Flux Gate Spring T10573 2 X X X 227 Flux Gate Wear Plate T10600 2 X X X 228 Flux Gate Spring T10603 1 X X ...
Page 134 - K225 SUBMERGED ARC TWINARC KIT
K225 SUBMERGED ARC TWINARC KIT P-101-L P-101-L 129 101 102 108 125 126 127 109 107 119 120 118 117 116 115 121 113 114 128 124 112 103 104 105 106 110 123 122 111 Part Numbers Part Numbers Part Numbers Part Numbers L53146-12-81J
Page 136 - K239 INNERSHIELD TWINARC KIT
K239 INNERSHIELD TWINARC KIT P-101-L.2 P-101-L.2 1 2 3 4 5 26 27 6 8 12 25 13 14 15 24 23 22 21 17 18 20 19 7 9 10 11 16 14 Part of item Socket HD. screw Water cooled jacket asbly. Wire guide block asbly. N.B. Part Numbers Part Numbers Part Numbers Part Numbers L54213-22-85M
Page 138 - CONTACT NOZZLE ASSEMBLY
K231 (and K31*) CONTACT NOZZLE ASSEMBLY * For K31, order K231 assembly. All parts are interchangeable. P-101-M P-101-M Part Numbers Part Numbers Part Numbers Part Numbers 10-18-2006 125 125 118 118 110 110 111 111 122 122 121 121 111A 111A 113A 113A 113B 113B 113C 113C 117 117 116 116 114 114 115 11...
Page 140 - CONTACT JAW ASSEMBLY
K226 (and K32*) CONTACT JAW ASSEMBLY * For K32, order a K226 assembly. All parts are the same except Item 8. P-101-N P-101-N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 26 27 20 23 28 24 Part Numbers Part Numbers Part Numbers Part Numbers M138796-12-81J
Page 142 - TRAVEL CARRIAGE GENERAL ASSEMBLY
TRAVEL CARRIAGE GENERAL ASSEMBLY P-101-P (Supersedes P-52-C) P-101-P(Supersedes P-52-C) Part Numbers Part Numbers Part Numbers Part Numbers 3-8-82 89 88 91 901 93 94 91 92 93 94 19 1 C 21 20 B 73 76 37 3 2 9 7 6 5 24 26 25 23 27 34 32 33 31 A 28 35 29 30 T APE ITEM 22 T O HANDLE WITH 75 WIDE T APE P...
Page 145 - HEAD MOUNTING AND LIFT MECHANISM
C Head Mounting and Lift Mechanism (Includes all Below) L3116 1 X • C Head Mounting and Lift Mechanism (Includes all Below) L5460 1 • X 10 Head Lift Mounting Plate S10292 1 X • 10 Head Lift Mounting Plate S15553 1 • X 11 Lift Link S10296 2 X • 11 Lift Link S15552 2 • X 12 Roller Shaft S10266-1 2 X X...
Page 146 - CARRIAGE DRIVE MOTOR AND GEAR CASE
A Drive Motor and Gear Case Assembly, 144-1 Ratio,Includes All items in Column 1 Marked “X”. L3094-1* ø 1 X • • A Drive Motor and Gear Case Assembly, 324-1 Ratio,Includes All items in Column 2 Marked “X”. L3094-2* 1 • X • A Drive Motor and Gear Case Assembly, 648-1 Ratio,Includes All items in Column...
Page 148 - K29 VERTICAL HEAD LIFT ASSEMBLY
K29 VERTICAL HEAD LIFT ASSEMBLY NA1, 2, 3, 4 and 5 and LAF3, 4 and 5 P-101-S P-101-S 18 15 2 1 12 13 14 5 7 22 20 19 17 16 4 6 23 4 25 3 3 11 9 10 21 8 24 Part Numbers Part Numbers Part Numbers Part Numbers L588211-13-81P
Page 150 - HIGH FREQUENCY UNIT K238
HIGH FREQUENCY UNIT K238 P-101-T.a P-101-T.a TRANSFORMER RESISTOR T13260-3 CASE TERMINAL STRIP CAPACITOR RELAY HI-FREQ CAPACITOR SPARK GAPASSBLY AIR CORE TRANSFORMER SPARK GAP MOUNTING PANEL AND BRACKET Part Numbers Part Numbers Part Numbers Part Numbers 6-15-84 L632910-21-83
Page 154 - K405 AUTOMATIC INNERSHIELD NOZZLE
1 Nozzle Tip - .062 Wire Size S17614-062 1 1 Nozzle Tip - .068 Wire Size S17614-068 1 1 Nozzle Tip - 5/64 Wire Size S17614-5/64 1 1 Nozzle Tip - 3/32 Wire Size S17614-3/32 1 1 Nozzle Tip - .120 Wire Size S17614-120 1 2 Straight Nozzle Assembly .062 - 3/32 Wire Size M14808-1 1 2 Straight Nozzle Assem...
Page 156 - K224 SOLID-STATE REMOTE FIELD CONTROL
Solid State Remote Field Control, Includes: K224 1 1 Top Door M10639-4 1 2 Terminal Strip S14530-1 1 Number Plate T10726-90 1 4 Capacitor S10593 1 5 Auto Transformer M12702 ø 1 6 Box Assembly M12706 ø 1 7 Transformer S15257 ø 1 8 Capacitor T11079 1 9 Nameplate M12688 1 10 Polarity Switch S13417 ø 1 ...
Page 157 - K285 CONCENTRIC FLUX CONE
Concentric Flux cone, Includes: K285 1 X 1 Side Plate T14177 1 X 2 Thumb Screw T9078-1 1 X 3 Support Arm M13455 1 X 4 Sems Screw T10082-4 4 X 5 Flux Cone M13454 1 X 6 Hose Clamp S10888-31 2 X Items Not Illustrated Flux Hose T10642-10 1 X Flux Hose Tube T6996-9 1 X 10-28-98 ITEM DESCRIPTION PART NO. ...
Page 158 - K278-1 SPREADARC – COMPLETE ASSEMBLY
K278-1 SPREADARC – COMPLETE ASSEMBLY P-114-K.2 P-114-K.2 Part Numbers Part Numbers Part Numbers Part Numbers 08-29-2006 1 2 12 12 8 3 4 11 11 5 9 13 13 14 14 15 15 5 7
Page 164 - K237 LINC-FILL STARTING RELAY ASSEMBLY
1 Box Welded Assembly S15316 1 X • 1 Box Welded Assembly S15316-1 ø 1 • X 2 Box Cover S15347 1 X X Self Tapping Screw S8025-12 2 X X 3 Box Connector T9639-2 1 or 2 X X 4 Grommet S10255-14 2 X • 5 Jumper S14301 1 X • 6 Jumper T12339 1 X • 7 Thread Forming Screw S9225-30 1 X X Hex Nut #10-24 2 X X 8 S...
Page 165 - Parts Lists Index
03-23-05 P-132-A P-132-A TC-3 SELF-PROPELLED TRAVEL CARRIAGE RETURN TO MAIN INDEX Parts Lists Index For K325-S, K325-F, (Use Column One on P-132-C, -D, & -F) For K325-HC, K325-HC-F, (Use Column Two on P-132-C, -D, & -F) TC-3 General Assembly . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 166 - TC-3 GENERAL ASSEMBLY
TC-3 GENERAL ASSEMBLY P-132-C P-132-C 27 28 19 20 21 22 9 25 24 23 27 10 12 13 14 26 18 17 16 15 30 29 47 33 34 35 36 48 50 49 7 37 8 38 3 4 2 1 46 45 40 44 42 43 42 43 41 40 39 42 43 41 28 Part Numbers Part Numbers Part Numbers Part Numbers 4-79 G13269-15-78A
Page 170 - MOTOR AND GEAR BOX ASSEMBLY
MOTOR AND GEAR BOX ASSEMBLY P-132-D.a P-132-D.a 4 1 2 3 Part Numbers Part Numbers Part Numbers Part Numbers 9-11-86 L51979-11-86
Page 172 - GEAR BOX ASSEMBLY
GEAR BOX ASSEMBLY Gear Ratio is stenciled on the side of the gear case and on top of Item 12. P-132-E.a P-132-E.a 1 6 13 21 3 2 4 5 7 8 9 11 12 10 15 14 16 17 18 19 20 Part Numbers Part Numbers Part Numbers Part Numbers 7-31-91 L51997-24-81S
Page 174 - TRAVEL CONTROL BOX ASSEMBLY
TRAVEL CONTROL BOX ASSEMBLY P-132-F.a P-132-F.a 14 5 16 15 12 13 7 8 6 4 9 1 11 2 3 10 20 17 18 Part Numbers Part Numbers Part Numbers Part Numbers 11-2-84 M141726-25-82M
Page 177 - WIRE FEED DRIVE MOTOR
Drive Motor & Connection Box Assembly, Includes: (57/1 Ratio W/O H.F.) M13902-1 1 Drive Motor & Connection Box Assembly, Includes: (95/1 Ratio W/O H.F.) M13902-2 1 Drive Motor & Connection Box Assembly, Includes: (142/1 Ratio W/O H.F.) M13902-3 1 Drive Motor & Connection Box Assembly...
Page 180 - CONTROL BOX ASSEMBLY
CONTROL BOX ASSEMBLY P-135-D P-135-D 10-7-96 G15557-24-81
Page 182 - CONTROL BOX DOOR ASSEMBLY
1 Control Box Door (Below Code 11000) S16706 1 1 Control Box Door (Above Code 11000) S16706-1 1 3 Nameplate (Below Code 11000) L6243 1 3 Nameplate (Above Code 11000) L6243-1 1 5 Nameplate Cover S16696 2 6 Nameplate Cover S10509-108 1 7 Lock Tab T10045-40 1 8 Meter & Locating Pin Asbly (Below Cod...
Page 183 - CONTROL BOX
1 Control Box Welded Assembly (Code 8205 Only) S16707 1 Control Box Welded Assembly (All Other Codes) S16991-1 1 2 Relay S22182 3 3 Plug Button T13597-1 3 4 Thread Cutting Screw S9225-36 1 Lock Washer T9695-1 1 #10-24 HN CF000010 2 5 Reed Switch and Mounting Plate Assembly, Includes: (Below Code 910...
Page 184 - K349 MULTI-PROCEDURE KIT
K349 MULTI-PROCEDURE KIT P-135-G P-135-G 1-29-2002 12 11 13 8 7 19 10 9 14 17 15 16 3 4 1 2 5 6 17
Page 190 - DIMENSION PRINT