Lincoln Electric IM544-B - Manual

Lincoln Electric IM544-B

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS
  • Page 3 – ii; ELECTRIC SHOCK can kill.
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 6 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 7 – TABLE OF CONTENTS
  • Page 8 – INSTALLATION; TECHNICAL SPECIFICATIONS - Commander 400; Deutz; INPUT - DIESEL ENGINE
  • Page 9 – SAFETY PRECAUTIONS; STACKING
  • Page 10 – HIGH ALTITUDE OPERATION; PRE-OPERATION ENGINE SERVICE; OIL; The; Running out of fuel may require bleeding; Before starting the engine, open the fuel shutoff
  • Page 11 – FUEL CAP; Use caution as the electrolyte is a strong; MUFFLER OUTLET PIPE; CAUTION
  • Page 12 – WELDING OUTPUT CABLES; Table A.1 Combined Length of Electrode and Work; MACHINE GROUNDING
  • Page 13 – Take necessary steps to assure load is limited to the; Figure A.2 Connection of the Commander 400 to Premises Wiring
  • Page 14 – OPERATION; OPERATING INSTRUCTIONS; ADDITIONAL SAFETY PRECAUTIONS; GENERAL DESCRIPTION; RECOMMENDED APPLICATIONS
  • Page 15 – FOR AUXILIARY POWER; WELDING CAPABILITY
  • Page 16 – ENGINE CONTROLS; RUN- STOP SWITCH; CONTROLS AND SETTINGS; Figure B.1 Case Front Panel Controls
  • Page 18 – WELDER CONTROLS
  • Page 19 – 5 AMP CIRCUIT BREAKERS; WIRE FEEDER MODE CONTROLS; ENGINE OPERATION; STARTING THE ENGINE; COLD WEATHER STARTING / RUNNING; STOPPING THE ENGINE
  • Page 20 – TYPICAL FUEL CONSUMPTION; Table B.2 Deutz F3L 912 Engine Fuel Consumption; WELDER OPERATION; STICK WELDING; These slope controlled settings are; PIPE WELDING; When a forceful “digging” arc is required, use a higher; GENERAL WELDING; TIG WELDING; ARC GOUGING; Running Time for
  • Page 21 – Table B.3 TYPICAL CURRENT RANGES
  • Page 23 – AUXILIARY POWER OPERATION; TABLE B.4 Commander 400 Simultaneous Welding and Power
  • Page 24 – ACCESSORIES; RECOMMENDED EQUIPMENT; STICK; does NOT
  • Page 25 – MAINTENANCE; •Have a qualified technician do the maintenance; DAILY; ENGINE MAINTENANCE; AIR FILTER
  • Page 26 – FUEL FILTERS; Filter/Water Separator Assembly
  • Page 27 – SECONDARY FUEL FILTER; COOLING SYSTEM; PREVENTING ELECTRICAL DAMAGE
  • Page 28 – Table D.1 Engine Maintenance Components
  • Page 29 – TROUBLESHOOTING; Local; for technical troubleshooting assistance before you proceed.; Perform; HOW TO USE TROUBLESHOOTING GUIDE
  • Page 30 – ENGINE PROBLEMS; cooling blower; Local Lincoln Authorized
  • Page 31 – FUNCTION PROBLEMS; High
  • Page 32 – OUTPUT PROBLEMS
  • Page 33 – DIAGRAMS
  • Page 39 – CABLE PLUG; TO WIRE FEED UNIT
  • Page 41 – COMMANDER 400 STICK & WIRE TO K867 ADAPTER CONNECTION DIAGRAM
  • Page 43 – DIMENSION PRINT
  • Page 44 – NOTES
  • Page 45 – Lincoln Welding School; BASIC COURSE; weeks of fundamentals
  • Page 48 – Years; CONDITIONS OF WARRANTY; TO OBTAIN WARRANTY COVERAGE:; WARRANTY LIMITATIONS; LIMITED WARRANTY
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Commander 400

OPERATOR’S MANUAL

IM544-B

June, 1998

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thoughtful
operation on your part. DO NOT
INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT. And,
most importantly, think before you
act and be careful.

For use with machines having Code Numbers:

9978, 10580 (Stick Model),
9979, 10581 (Stick and Wire Model)

™

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Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

World's Leader in Welding and Cutting Products

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ii; ELECTRIC SHOCK can kill.

ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...

Page 4 - iii

FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...

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