Lincoln Electric 3200HD - Manual

Lincoln Electric 3200HD

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 6 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 7 – MASTER TABLE OF CONTENTS FOR ALL SECTIONS; Page
  • Page 8 – INSTALLATION; TECHNICAL SPECIFICATIONS – WELD-PAK 3200HD; INPUT – SINGLE PHASE ONLY
  • Page 9 – SAFETY PRECAUTIONS; ELECTRIC SHOCK can kill.
  • Page 10 – Work Clamp Installation; SELECT SUITABLE LOCATION; STACKING; OUTPUT CONNECTIONS
  • Page 11 – Work Cable Installation; For Innershield Only:; Connecting Gun Cable to the; GAS CONNECTION; NOTE; CAUTION
  • Page 13 – INPUT CONNECTIONS; Requirements For Rated Output; Do not remove the power cord ground prong.
  • Page 14 – UNDERCARRIAGE ASSEMBLY; • Keep cylinder away from areas where it may be
  • Page 15 – OPERATION; RECOMMENDED PROCESSES; DESIGN FEATURES
  • Page 16 – WELDING CAPABILITY; OFF
  • Page 17 – WELDING OPERATIONS; SEQUENCE OF OPERATION; Wire Loading
  • Page 18 – Friction Brake Adjustment
  • Page 19 – Making A Weld; PROCESS GUIDELINES
  • Page 20 – Shielding Gas; OVERLOAD PROTECTION; Output Overload
  • Page 21 – LEARNING TO WELD; New Lessons in Arc Welding; THE ARC-WELDING CIRCUIT; This machine; • Avoid contact with eyes and skin.
  • Page 22 – PROCESS SELECTION
  • Page 23 – COMMON METALS; Butt Welds
  • Page 24 – Penetration; angle between the two; Welding In The Vertical Position; Vertical-up And Overhead Welding; drip
  • Page 25 – Vertical-down Welding
  • Page 27 – Helpful Hints; Mild Steel
  • Page 29 – The Correct Welding Speed
  • Page 30 – TROUBLESHOOTING WELDS; Good welds have excellent appearance.; To Eliminate Porosity; Always be sure the joint is free from moisture,; To Eliminate a Ropy Convex Bead; Increase drag angle
  • Page 31 – Proper Gun Handling
  • Page 32 – APPLICATION CHART
  • Page 33 – ACCESSORIES; OPTIONAL ACCESSORIES; K 6 6 4 - 2 A l u m i n u m F e e d i n g K i t; T h i s k i t; It is important when changing between; Knurled
  • Page 34 – REPLACEMENT PARTS; Complete Gun and Cable Assembly
  • Page 35 – POWER SOURCE COMPARTMENT; MAINTENANCE
  • Page 36 – FOR MAGNUM; Gun Cable Cleaning; CONFIGURATION OF COMPONENTS IN WIRE FEEDING SYSTEM
  • Page 37 – CHANGING THE CONTACT TIP
  • Page 38 – GUN HANDLE PARTS; Liner trim length; CHANGING LINER
  • Page 39 – TROUBLESHOOTING; Local Lincoln Authorized Field Service Facility; Step 3. RECOMMENDED COURSE OF ACTION; HOW TO USE TROUBLESHOOTING GUIDE
  • Page 40 – OUTPUT PROBLEMS; Observe all Safety Guidelines detailed throughout this manual
  • Page 41 – FEEDING PROBLEMS
  • Page 42 – WELDING PROBLEMS
  • Page 43 – DIAGRAMS; WELD-PAK 3200HD WIRING DIAGRAM
  • Page 44 – NOTES
  • Page 45 – Lincoln Welding School; BASIC COURSE; weeks of fundamentals
  • Page 46 – ÇÃ
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WELD-PAK 3200HD

OPERATORS MANUAL

IM759

May, 2002

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
f u l o p e r a t i o n o n y o u r p a r t .

D O

N O T I N S T A L L , O P E R A T E O R
R E P A I R T H I S E Q U I P M E N T
W I T H O U T R E A D I N G T H I S
M A N U A L A N D T H E S A F E T Y
P R E C A U T I O N S C O N T A I N E D
T H R O U G H O U T .

A n d , m o s t

importantly, think before you act
and be careful.

For use with machine Code Number:10932

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:

ISO 9001

CERTIFICATE NUMBER: 30273

Designed and Manufactured Under a

Quality Program Certified by

ABS Quality Evaluations, Inc.

to ISO 9001 Requirements.

QMS

ANSI RAB

Copyright © 2002 Lincoln Global Inc.

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ii

ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...

Page 4 - iii

FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...

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