Jet 578842 - User Manual - manualsarea.com

Page 2 - General safety rules

2 1.0 IMPORTANT SAFETY INSTRUCTIONS 1.1 General safety rules WARNING – To reduce risk of injury: 1. Read and understand the entire owner's manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these...

Page 4 - SAVE THESE INSTRUCTIONS; About this manual

4 25. When installing a new disc, be certain the disc is accurately centered on the drive wheel. Failure to do so could cause an unbalanced condition. 26. Always present the workpiece to the wheel while resting the workpiece firmly on the table. Failure to do so could result in damage to the workpie...

Page 5 - Table of contents; Section

5 3.0 Table of contents Section Page 1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2 1.1 General safety rules ...................................................................................................

Page 6 - Specifications

6 4.0 Specifications Table 1 Stock number 578842 577842 578634 577634 Model number IBDG-248 IBDG-248VS IBDG-436 IBDG-436VS Motor and Electricals Motor Type totally enclosed, induction, capacitor start totally enclosed, induction, with inverter totally enclosed, induction, capacitor start totally enc...

Page 7 - Mounting hole dimensions

7 Dimensions Overall dimensions (L x W x H) Sanding arm vertical 23-7/16 x 15-1/16 x 25-29/32 in. (595 x 383 x 658 mm) 25-13/32 x 15-1/16 x 20-3/4 in. (645 x 383 x 527 mm) Sanding arm horizontal 23-7/16 x 26-27/32 x 12-7/32 in. (595 x 682 x 310 mm) 25-13/32 x 21-11/16 x 11-3/4 in. (645 x 551 x 298 m...

Page 8 - Machine dimensions/work area

8 4.2 Machine dimensions/work area Primary dimensions in millimeters. (Parentheses show imperial dimensions.) Figure 4-2: dimensions for IBGB-248/-248VS Figure 4-3: dimensions for IBGB-436/-436VS

Page 9 - Carton contents

9 5.0 Carton contents Included accessories are shown on this page. The identifying letters are used in the assembly instructions. Hardware package Part no. IBGB248-HP or IBGB436-HP Qty. K Tool rest (for sanding belt) 1 L Flat washer 3/8 1 M Adjustable handle 3/8 x 5/8L 1 N Stand-off 1 O Socket hd ca...

Page 10 - Setup and assembly; Tools required for assembly; Unpacking; Securing the sander

10 6.0 Setup and assembly 6.1 Tools required for assembly Cross-point (Phillips) screwdriver 3mm hex wrench – provided 6mm hex wrench – provided Additional tools may be needed for securing sander to a stand or workbench. 6.2 Unpacking Separate all parts from the packing material. Check each part aga...

Page 11 - Miter gauge; Electrical connections

11 6.6 Sanding tool rest Loosen screw (A, Figure 6-3) with 6mm hex wrench and lower sanding arm to horizontal position. Install tool rest as shown in Figure 6-3, using a 6mm hex wrench. Note: The tool rest can remain installed when not in use. Simply adjust it outward to allow opening and closing of...

Page 12 - GROUNDING INSTRUCTIONS; Extension cords

12 It is recommended that the sander be connected to a minimum 15-amp circuit with circuit breaker or fuse. If using fuses, they should be time-delay fuses marked “D”. Local codes take precedence over recommendations. 7.1 GROUNDING INSTRUCTIONS 1. All Grounded, Cord-connected Tools: This tool must b...

Page 13 - Voltage conversion; Non-variable speed models; Adjustments; Sanding arm tilt; Operation; Basic procedures

13 Table 2 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number (AWG), the heavier the cord. Amp Rating Volts Total length of cord in feet More Than Not More Than 120 240 25 50 50 100 100 200 150 300 A...

Page 14 - Disc sanding; Operating controls

14 Contour sanding (horizontal position) – Contoured workpieces can be sanded over the drive wheel. Open the end cover and secure it by attaching its hook to the strap, as shown in Figure 9-1. Adjust tool rest and tighten in place. Figure 9-1 9.1.1 Disc sanding Place workpiece firmly against table a...

Page 16 - Optional accessories

16 11.0 Optional accessories These accessory items, purchased separately, are available for your JET belt/disc sander. Contact your dealer to order, or call JET at the phone number on the cover. * The JDCS-505 may require a hose adaptor for your belt/disc sander; see our website for information. IBG...

Page 17 - Troubleshooting IBDG series Belt/Disc Sander; General mechanical and electrical problems

17 12.0 Troubleshooting IBDG series Belt/Disc Sander 12.1 General mechanical and electrical problems Some corrections may require a qualified electrician. Symptom Possible Cause Correction Motor will not start. No incoming power. Verify that plug is properly inserted into receptacle. If so, check ma...

Page 19 - Digital readout error codes (Variable speed models); Replacement Parts

19 12.2 Digital readout error codes (Variable speed models) Message Possible Cause Correction * OCL Internal electronic overload has been tripped. Do not overload motor; reduce pressure of workpiece against wheels. OH IGBT protection activated. Inspect wire connections to U/V/W for possible short ci...

Page 20 - IBDG-248 Belt/Disc Sander – Exploded View

20 13.1.1 IBDG-248 Belt/Disc Sander – Exploded View

Page 21 - IBDG-248 Belt/Disc Sander – Parts List; Index No Part No

21 13.1.2 IBDG-248 Belt/Disc Sander – Parts List Index No Part No Description Size Qty 1 ................ IBGB248-01 .............. Motor Housing w/ Stator .......................................... ...................................... 1 2 ................ IBDG248-02 .............. Rotor ............

Page 23 - IBDG-248VS Belt/Disc Sander – Exploded View

23 13.2.1 IBDG-248VS Belt/Disc Sander – Exploded View

Page 24 - IBDG-248VS Belt/Disc Sander – Parts List

24 13.2.2 IBDG-248VS Belt/Disc Sander – Parts List Index No Part No Description Size Qty 1 ................ IBGB248VS-01 .......... Motor Housing w/ Stator .......................................... ...................................... 1 2 ................ IBDG248VS-02 ......... Rotor ...............

Page 26 - IBDG-436 Belt/Disc Sander – Exploded View

26 13.3.1 IBDG-436 Belt/Disc Sander – Exploded View

Page 27 - IBDG-436 Belt/Disc Sander – Parts List

27 13.3.2 IBDG-436 Belt/Disc Sander – Parts List Index No Part No Description Size Qty 1 ................ IBGB248-01 .............. Motor Housing w/ Stator .......................................... ...................................... 1 2 ................ IBDG436-02 .............. Rotor ............

Page 29 - IBDG-436VS Belt/Disc Sander – Exploded View

29 13.4.1 IBDG-436VS Belt/Disc Sander – Exploded View

Page 30 - IBDG-436VS Belt/Disc Sander – Parts List

30 13.4.2 IBDG-436VS Belt/Disc Sander – Parts List Index No Part No Description Size Qty 1 ................ IBGB248VS-01 .......... Motor Housing w/ Stator .......................................... ...................................... 1 2 ................ IBDG436VS-02 ......... Rotor ...............

Page 32 - Electrical Connections; Wiring diagram for IBDG-248 and IBDG-436; Input Power

32 14.0 Electrical Connections 14.1 Wiring diagram for IBDG-248 and IBDG-436 14.2 Wiring diagram for IBDG-248VS and IBDG-436VS M G Green 115V/230V ACN ACL U V W Operation panel Input Power Red White Black

Page 33 - Warranty and service

33 15.0 Warranty and service JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time per...

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