Page 2 - WARNING; SAVE THESE INSTRUCTIONS; SPECIAL NOTES; NOTICE; WA R N I N G
2 2 W ARN I N G WARNING THE PROCEDURES IN THIS MANUAL SHOULD ONLY BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. DO NOT SERVICE OR OPERATE THIS EQUIPMENT WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL AND THE OWNERS MANUAL SUPPLIED WITH THE SCOOTERS. IF YOU ARE UNABLE TO UNDERSTAND THE WARNING...
Page 3 - TABLE OF CONTENTS
3 3 T A B L E O F C O N T E N T S TABLE OF CONTENTS WARNING/SPECIAL NOTES .................. 2 SPECIFICATIONS ................................... 4 PROCEDURE 1 - GENERAL GUIDELINES5 OPERATING INFORMATION ................ 5WARNING/CAUTION LABEL LOCATION ....................................... 7 PROCE...
Page 4 - SPECIFICATIONS; NOTE: Flat free inserts are standard on all wheels.; Rear Frame
4 4 SPECIFICATIONS SPE C I F I CA T I O N S SPECIFICATIONS K NOTE: with Optional Deluxe Seat. *NOTE: Total weight of scooter includes Contour SeatOnly. Add an additional 9-lbs for Deluxe Seat. L NOTE: Flat free inserts are standard on all wheels. LYNX (3-Wheel Models) PANTHER (4-Wheel Models) SX-3P ...
Page 5 - GENERAL GUIDELINES; OPERATING INFORMATION; GENERAL WARNINGS; E L E C T R I C A L; EMI WARNINGS; Electromagnetic Inter ference EMI From Radio Wave sources.; PROCEDURE 1; This Procedure Includes the Following:
5 5 GENERAL GUIDELINES G E N E RA L G U I D E L I N ES OPERATING INFORMATION GENERAL WARNINGS Performance adjustments should ONLY be made by professionals of the healthcarefield or persons fully conversant with this process and the driver's capabilities.Incorrect settings could cause injury to the d...
Page 7 - WARNING/CAUTION LABEL LOCATION; D E LTA
7 7 WARNING/CAUTION LABEL LOCATION G E N E RA L G U I D E L I N ES PROCEDURE 1 GENERAL GUIDELINES ! WARNING DO NOT operate the scooter unless the tiller is in the lockedposition. DO NOT lean against or pull forward on the tiller while mount-ing or dismounting the scooter. Otherwise, injury may occur...
Page 9 - MAINTENANCE; F I G U R E 1 - I N I T I A L M A I N T E N A N C E P R O C E D U R E S
9 9 MAINTENANCE WA R N I N G After ANY adjustments, repair or serviceand BEFORE use, make sure that allattaching hardware is tightened securely- otherwise, injury or damage may occur. C A U T I O N DO NOT over-tighten hardware attach-ing to the frame. This could cause dam-age to the frame. Initial M...
Page 10 - DETAIL
10 10 SA F ETY I N SPE C T I O N M A I N T E NAN C E PROCEDURE 2 SAFETY INSPECTION/MAINTENANCE/TROUBLESHOOTING Lubrication Points (FIGURE 2) 1. Every six (6) months the following components should be lubricated. Use a Teflon ® lubricant. (FIGURE 2). A. Seat Lever, Connecting Pin, and Release Pin. B....
Page 11 - SEAT; FIGURE 1 - REPLACING SEAT POST
11 11 This Procedure Includes the Following: Replacing Seat Post SEAT PROCEDURE 3 WA R N I N G After ANY adjustments, repair or serviceand BEFORE use, make sure that allattaching hardware is tightened securely- otherwise injury or damage may occur. REPLACING SEAT POST(FIGURE 1) WA R N I N G Ensure t...
Page 13 - MODEL; SECTIONS TO BE
13 13 TILLER PROCEDURE 4 NOTE: To ensure the NEW throttle lever performscorrectly, make certain the tab on the back of the NEWthrottle lever is positioned between the two (2) ends ofthe spring on the potentiometer assembly. (DETAIL “A”) 5. Position the NEW throttle lever on the potentiom- eter assem...
Page 17 - DETAIL “A”
17 17 Section D - Disconnecting/ConnectingTiller Assembly And Handle Bar Joint(FIGURE 7) DISCONNECTING. 1. Return the front frame assembly to the upright position. 2. Remove the bolt, small washer, two (2) large washers and self-locking nut securing the basehandle bar joint to the tiller assembly. 3...
Page 20 - REPLACING TIRE AND TUBE
20 20 PROCEDURE 5 SHROUD/FORK/WHEELS/TIE RODS S HR O UD / F O RK / W H EE L S This Procedure Includes the Following: Replacing Tire And Tube Removing/Installing Front Shroud Assembly Removing/Installing Fork With BearingAssembly Removing/Installing Front Axle Assembly Replacing Tie Rod Assembly Remo...
Page 25 - REPLACING TIE ROD ASSEMBLY; CAUTION
25 25 REPLACING TIE ROD ASSEMBLY NOTE: This procedure applies to the PANTHER LX- 4 and the PANTHER MX - 4 ONLY. Panther LX - 4 (FIGURE 5) 1. Remove the tiller assembly. Refer to REMOV- ING/INSTALLING TILLER ASSEMBLY in PRO-CEDURE 4 of this manual. 2. Remove the shroud assembly. Refer to REMOV- ING/I...
Page 27 - BOTTOM bushing onto the steering shaft.
27 27 S HR O UD / F O RK / W H EE L S / T I E R O D S FIGURE 6 - REPLACING TIE ROD ASSEMBLY - PANTHER MX - 4 Bearing Gap Nut (STEPS 8 and 26) Top Bearing Bushing (STEPS 9 and 25) Top Bearing Housing (STEPS 12 and 21) Top Bearing (STEPS 10 and 24) Front Frame Assembly Bottom Bearing (STEPS 11 and 22)...
Page 32 - PROCEDURE 6
32 32 PROCEDURE 6 TRANSAXLE/MOTOR/BRAKE This Procedure Includes the Following: Removing/InstallingTransaxle Assembly Replacing Motor/Brake Assembly Replacing Brake Release Lever Assembly WARNING After ANY adjustments, repair or service andBEFORE use, make sure that all attachinghardware is tightened...
Page 33 - Removing STEP
33 33 T R A N SAX L E / M O T O R / BR A K E LYNX SX - 3P, LYNX SX - 3 LYNX LX - 3, PANTHER LX - 4 FIGURE 1 - REMOVING/INSTALLING TRANSAXLE ASSEMBLY - LYNX SX - 3P, LYNX SX - 3, LYNX LX - 3 AND PANTHER LX - 4 Cable Tie Rear Frame Assembly Washer Self-Locking Nut Spring Washer White Connector (Discon...
Page 35 - ASSEMBLY
35 35 T R A N SAX L E / M O T O R / BR A K E FIGURE 3 - REPLACING MOTOR/BRAKE ASSEMBLY Nylock Bolts Motor/Brake Assembly Transaxle Plate Bushing REPLACING MOTOR/BRAKEASSEMBLY (FIGURE 3) 1 Remove the transaxle assembly. Refer to RE-MOVING/INSTALLING TRANSAXLE ASSEM-BLY in PROCEDURE 6 of this manual. ...
Page 44 - PROCEDURE 8; Remove the tiller charger port cover from the tiller; Align the mounting holes in the NEW tiller charger; FIGURE 1 - REPLACING TILLER CHARGER
44 44 REPLACEMENT PARTS - LYNX SX - 3P PROCEDURE 8 R EP L A C E M E N T PA R TS L Y N X SX 3 P This Procedure Includes the Following: Replacing Tiller Charge Port Cover WARNING After ANY adjustments, repair or service andBEFORE use, make sure that all attaching hard-ware is tightened securely - othe...
Page 45 - PROCEDURE 9
45 45 R EP L AC E M E N T P AR TS PROCEDURE 9 REPLACEMENT PARTS - LYNX LX - 3 This Procedure Includes the Following: Removing/Installing Head light Assembly WARNING After ANY adjustments, repair or service andBEFORE use, make sure that all attaching hard-ware is tightened securely - otherwise injury...
Page 49 - FIGURE 1 - REMOVING/INSTALLING HEAD LIGHT ASSEMBLY; Return the front frame assembly to the upright
49 49 PROCEDURE 11 REPLACEMENT PARTS - PANTHER MX - 4 R EP L AC E M E N T P AR TS 13. Position the rubber spacer and the front bumper so that the mounting holes in the rubber spacerand the front bumper align with the mountingholes in the front shroud assembly. 14. Secure the rubber spacer and the fr...
Page 51 - Disconnect the hand brake cable assembly.; Align the NEW disc brake assembly with the; mounting holes in the transaxle assembly.; Secure the NEW disc brake assembly to the
51 51 R EP L ACE M E N T PA R TS PROCEDURE 11 REPLACEMENT PARTS - PANTHER MX - 4 FIGURE 3 - REPLACING TAIL LIGHT CABLES Plastic Guards Red And Black Cables Tail Light Cable Tail Light Assembly Metal Connectors REPLACING DISC BRAKEASSEMBLY (FIGURE 4) Removing The Disc Brake Assembly 1. Remove the sea...
Page 53 - Removing
53 53 FIGURE 6 - REPLACING HAND BRAKE ASSEMBLY DETAIL “A” Bolt Hand Brake Assembly Handle Bar DETAIL “B” Adjusting Nut Cable Lock Hand Brake Assembly DETAIL “C” Slit In Cable Lock Slit In Adjusting Nut Brake Cable Brake Cable Hand Brake Assembly DETAIL “D” Slits REMOVING/INSTALLING FRONTSHOCK ABSORB...
Page 55 - SHOCK ABSORBER
55 55 55 55 FIGURE 8 - REMOVING/INSTALLING REAR SHOCK ABSORBER Rear Frame Assembly Rear Shock Absorber Bottom Bolt Top Bolt REPLACEMENT PARTS - PANTHER MX - 4 PROCEDURE 11 R EP L ACE M E N T PA R T S PA N T H E R M X 4
Page 56 - OPTIONS
56 56 O PT I O N S PROCEDURE 12 OPTIONS This Procedure Includes the Following: Preparing the Scooter for Left Hand Operation WARNING After ANY adjustments, repair or service andBEFORE use, make sure that all attaching hard-ware is tightened securely - otherwise injury ordamage may occur. Turn Power ...
Page 57 - REAR; Position the NEW Forward/Reverse sticker
57 57 OPTIONS PROCEDURE 12 O P T I O N S FIGURE 1 - PREPARING THE SCOOTER FOR LEFT HAND OPERATION Yellow Connectors - Controller Wiring Harness Yellow Connectors - Tiller Wiring Harness White Connector - Tiller Wiring Harness White Connector - Controller Wiring Harness Yellow Wire Yellow Connectors ...
Page 58 - NOTES
58 58 N O TES NOTES NOTES __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________...
Page 59 - LIMITED WARRANTY; WARRANTY
59 59 LIMITED WARRANTY PLEASE NOTE: THE WARRANTY BELOW HAS BEEN DRAFTED TO COMPLY WITH FEDERAL LAW APPLI-CABLE TO PRODUCTS MANUFACTURED AFTER JULY 4, 1975. This warranty is extended only to the original purchaser/user of our products. This warranty gives you specific legal rights and you may also ha...
