Page 3 - Repair Manual
Page 5 - Conventions used in this guide
Conventions used in this guide TIP: Tips provide helpful hints or shortcuts. NOTE: Notes provide important information to explain a concept or to complete a task. CAUTION: Cautions indicate procedures that you should follow to avoid losing data or damaging the product. WARNING! Warnings alert you to...
Page 7 - Table of contents
Table of contents 1 Removal and replacement ................................................................................................ 1 Removal and replacement strategy ............................................................................................. 2 Introduction ..................
Page 13 - List of tables
List of tables Table 1-1 Switch locations ................................................................................................................... 67 Table 1-2 Sensor locations ...............................................................................................................
Page 15 - List of figures
List of figures Figure 1-1 Screwdrivers ......................................................................................................................... 3 Figure 1-2 Remove the Tray 1 (multipurpose tray) pickup roller ................................................................... 5...
Page 23 - Removal and replacement
1 Removal and replacement ● Removal and replacement strategy ● Pickup rollers ● Separation pads and rollers ● Covers and doors ● Main assemblies ● Switches ● Sensors ● Motors, fans, and clutches ● Printed circuit-board assemblies (PCAs) ● Miscellaneous parts ● Trays ● Input devices ENWW 1
Page 24 - Removal and replacement strategy; Introduction
Removal and replacement strategy Introduction This chapter describes the removal and replacement of field-replaceable units (FRUs) only. Replacing FRUs is generally the reverse of removal. Notes are included to provide directions for difficult or critical replacement procedures. HP does not support ...
Page 25 - Required tools; Types of screws
Required tools ● #2 Phillips screwdriver with a magnetic tip and a 152-mm (6-in) shaft length NOTE: For the best fit, use a JIS #2 Phillips screwdriver for the stapler/stacker. ● Small, flat-blade screwdriver ● Needle-nose pliers ● ESD strap (if one is available) ● Penlight CAUTION: Always use a Phi...
Page 26 - Before performing service; After performing service
Before performing service WARNING! Turn the product off, wait 5 seconds, and then remove the power cord before attempting to service the product. If this warning is not followed, severe injury and damage to the product can result. The power must be on for certain functional checks during troubleshoo...
Page 27 - Pickup rollers
Pickup rollers The user replaces toner cartridges when they reach the end of life. Additional instructions about other user-replaceable parts are provided in this section. The product tracks the amount of use on the customer-replaceable supplies by keeping a page count. The product prompts the user ...
Page 29 - Tray 4, Tray 5, and Tray 6 pickup and feed rollers; Reinstallation tip
Tray 4, Tray 5, and Tray 6 pickup and feed rollers NOTE: The same removal procedures apply to the 1x500-sheet tray, the 1x500-sheet tray stand, and the 3x500-sheet tray stand. 1. Remove the tray from the product, and then locate the rollers on the right-hand side of the tray cavity. Figure 1-5 Remov...
Page 30 - Separation pads and rollers; Tray 1 separation pad assembly
Separation pads and rollers Tray 1 separation pad assembly 1. Open Tray 1. 2. Release two hinge pins (callout 1) on the Tray 1 cover assembly. Figure 1-7 Remove the Tray 1 separation pad assembly (1 of 2) 1 3. Remove one screw (callout 1), and then remove the separation pad assembly (callout 2). Fig...
Page 31 - Tray 2 and Tray 3 separation rollers
Tray 2 and Tray 3 separation rollers NOTE: The same removal procedures apply to the Tray 2 separation roller and Tray 3 separation roller. 1. Remove the tray. 2. On the right side of the tray, remove two screws (callout 1), and then remove the roller. Figure 1-9 Remove the Tray 2 and Tray 3 separati...
Page 33 - Covers and doors; Front cover
Covers and doors Front cover 1. Remove Tray 2 and Tray 3, and open the toner cartridge door. 2. Remove three screws (callout 1). Figure 1-12 Remove the front cover (1 of 2) 1 3. Pull the right side of the cover (callout 1) away from the product, and then release the tab (callout 2) on the left side ...
Page 34 - Right rear cover; Left door
Right rear cover 1. Open the toner cartridge door. 2. Remove one screw (callout 1), and then lift the right rear cover (callout 2) away from the product. Figure 1-14 Remove the right rear cover 2 1 Left door 1. Remove the duplexer or the duplex cover. See Duplexer or duplex cover on page 31 . 2. Ope...
Page 35 - Rear cover
3. Pull the left side of the assembly (callout 1) away from the product, release the pin on the right side of the assembly, and then remove the door assembly. Figure 1-16 Remove the left door (2 of 2) 1 Rear cover 1. On the rear side of the product, insert a small screwdriver (or a paper clip) into ...
Page 36 - Front left lower cover
2. Remove two screws (callout 1), and then slide the rear cover (callout 2) in the direction indicated to remove the cover from the product. Figure 1-18 Remove the rear cover (2 of 2) 2 1 Reinstallation tip During reinstallation, make sure that all cables are correctly positioned and not pinched aga...
Page 37 - Front right lower cover
2. At the front of the product, remove one screw (callout 1), and then remove the cover (callout 2) from the product. Figure 1-19 Remove the front left lower cover 2 1 Front right lower cover 1. Remove the following components or assemblies: ● Tray 2 and Tray 3. ● Front cover. See Front cover on pag...
Page 40 - Right door
Right door 1. Remove the right rear cover. See Right rear cover on page 12 . 2. On the right side of the product, remove two screws (callout 1). Figure 1-24 Remove the right door (1 of 3) 1 3. 4. Open the right door (callout 1), move it slightly toward the front of the product, and then release the ...
Page 41 - Top cover
5. Make sure that you correctly position the spring (callout 1) inside the metal chassis (callout 2) when you reinstall the right door. Figure 1-26 Remove the right door (3 of 3) 2 1 Top cover 1. Use a small screwdriver to open and remove the hardware integration pocket cover (callout 1). Figure 1-2...
Page 42 - Left handle cover; Left inner lower cover
2. Remove one screw (callout 1), release one tab (callout 2), and then slide the top cover (callout 3) in the direction indicated to remove it from the product. Figure 1-28 Remove the top cover (2 of 2) 3 2 1 Left handle cover 1. Remove the rear cover. See Rear cover on page 13 . 2. Release one tab ...
Page 43 - Left inner rear cover
2. Remove one screw (callout 1), release one tab (callout 2), and then slide the left inner lower cover (callout 3) in the direction indicated to remove it from the product. Figure 1-30 Remove the left inner lower cover 3 2 1 Left inner rear cover 1. Remove the following components or assemblies: ● ...
Page 44 - Left inner front cover
2. Release two tabs (callout 1). Figure 1-31 Remove the left inner rear cover (1 of 2) 1 3. Slide the left inner rear cover (callout 1) in the direction indicated to remove the cover from the product. Figure 1-32 Remove the left inner rear cover (2 of 2) 1 Left inner front cover 1. Remove the follow...
Page 46 - Right handle cover
Right handle cover 1. Remove the following components or assemblies: ● Front cover. See Front cover on page 11 . ● Front right lower cover. See Front right lower cover on page 15 . ● Right rear cover. See Right rear cover on page 12 . ● Tray 1 cover. See Tray 1 (multipurpose tray) cover on page 17 ....
Page 47 - Top rear cover
2. On the left side at the front of the product, release one tab (callout 1), and then remove the cover (callout 2) from the product. Figure 1-36 Remove the face-down side cover 2 1 Top rear cover 1. Remove the following components or assemblies: ● Top cover. See Top cover on page 19 . ● Face-down c...
Page 48 - Left upper cover
3. On the rear side of the product, remove three screws (callout 1), and then remove the cover (callout 2) from the product. Figure 1-37 Remove the top rear cover 2 1 Left upper cover 1. Remove the following components or assemblies: ● Top cover. See Top cover on page 19 . ● Front cover. See Front c...
Page 49 - Left inner upper cover
2. Release two tabs (callout 1), and then remove the cover (callout 2) from the product. Figure 1-38 Remove the left upper cover 1 2 Left inner upper cover 1. Remove the following components or assemblies: ● Top cover. See Top cover on page 19 . ● Front cover. See Front cover on page 11 . ● Control ...
Page 50 - Face-down upper cover
2. On the left side of the product, release two tabs (callout 1). Figure 1-39 Remove the left inner upper cover (1 of 2) 1 3. Pull the cover (callout 1) down and toward you to remove it from the product. Figure 1-40 Remove the left inner upper cover (2 of 2) 1 Face-down upper cover 1. Remove the fol...
Page 52 - Main assemblies
Main assemblies ● Duplexer or duplex cover ● Fuser ● Control panel assembly ● Paper delivery assembly ● Registration assembly ● Transfer roller ● Paper feed assembly ● Laser scanner ● Toner cartridge door ● Formatter cage assembly ● Upper cassette pickup assembly ● Lower cassette pickup assembly ● L...
Page 53 - Duplexer or duplex cover
Duplexer or duplex cover If the product is equipped with a duplexer, complete the following steps. 1. At the left side of the product, pull out the duplexer until it stops. Figure 1-43 Remove the duplexer (1 of 2) 2. Lift up the duplexer and slightly pull it toward you to remove it. Figure 1-44 Remo...
Page 54 - Fuser
▲ On the left side of the product, place a finger in the notch (callout 1) at the bottom of the cover, and then pull the cover (callout 2) in the direction indicated to remove it from the product. Figure 1-45 Remove the duplex cover 1 2 Fuser 1. Remove the following components or assemblies: ● Duple...
Page 55 - Control panel assembly
2. Turn the two latches (callout 1) in the direction indicated, and then pull the fuser (callout 2) straight out to remove it from the product. Figure 1-46 Remove the fuser 2 1 NOTE: On the right side latch, you must reach behind the fuser door retainer to gain access to the latch. Control panel ass...
Page 56 - Paper delivery assembly
3. On the underside of the control panel, disconnect one connector (callout 1) to remove the control panel from the product. Figure 1-48 Remove the control panel (2 of 2) 1 Paper delivery assembly 1. Remove the following components or assemblies: ● Face-down cover. See Face-down cover on page 16 . ●...
Page 59 - Registration assembly
Registration assembly 1. Open the toner cartridge door. 2. From the right side of the product, remove two screws (callout 1). Figure 1-54 Remove the registration assembly (1 of 2) 1 ENWW Main assemblies 37
Page 67 - Laser scanner
Laser scanner 1. Remove the face-down cover. See Face-down cover on page 16 . 2. Remove the foam anti-static pad (callout 1) from the laser scanner. Figure 1-67 Remove the laser scanner (1 of 3) 1 3. Disconnect one FFC (callout 1) and two connectors (callout 2), and then release the cables from the ...
Page 69 - Toner cartridge door
Toner cartridge door 1. Remove the following components or assemblies: ● Front cover. See Front cover on page 11 . ● Right rear cover. See Right rear cover on page 12 . ● Tray 1 (multipurpose tray) cover. See Tray 1 (multipurpose tray) cover on page 17 . ● Right door. See Right door on page 18 . 2. ...
Page 74 - Formatter cage assembly
Formatter cage assembly 1. Remove the rear cover. See Rear cover on page 13 . 2. On the rear side of the product, disconnect three connectors and one flat flexible cable (callout 1). Figure 1-78 Remove the formatter cage (1 of 2) 1 3. Remove four screws (callout 1), and then lift up the bottom of th...
Page 75 - Upper cassette pickup assembly
Upper cassette pickup assembly 1. Remove the following components or assemblies: ● Front cover. See Front cover on page 11 . ● Rear cover. See Rear cover on page 13 . ● Formatter cage. See Formatter cage assembly on page 52 . ● Right rear cover. See Right rear cover on page 12 . ● Tray 1 (multipurpo...
Page 78 - Lower cassette pickup assembly
Lower cassette pickup assembly 1. Remove the following components or assemblies: ● Rear cover. See Rear cover on page 13 . ● Formatter cage. See Formatter cage assembly on page 52 . ● Right rear cover. See Right rear cover on page 12 . ● Tray 1 (multipurpose tray) cover. See Tray 1 (multipurpose tra...
Page 80 - Lifter drive assembly
Lifter drive assembly 1. Remove the following components or assemblies: ● Rear cover. See Rear cover on page 13 . ● Formatter cage. See Formatter cage assembly on page 52 . ● Low-voltage power supply. See Low-voltage power supply assembly on page 97 . 2. Disconnect three connectors (callout 1), and ...
Page 82 - Main drive assembly
Main drive assembly 1. Remove the following components or assemblies: ● Rear cover. See Rear cover on page 13 . ● Formatter cage. See Formatter cage assembly on page 52 . ● DC controller PCA. See DC controller PCA on page 96 . 2. Remove three screws (callout 1), remove the gear assembly (callout 2),...
Page 86 - Fuser drive assembly
Fuser drive assembly 1. Remove the front cover. See Front cover on page 11 . 2. On the front side of the product, disconnect six connectors (callout 1), remove the ground wire (callout 2), and then release the cables (callout 3) from the cable guide. Figure 1-97 Remove the fuser drive assembly (1 of...
Page 89 - Switches
Switches The product includes the switches shown below. Figure 1-103 Switch locations 1 2 3 4 56 7 8 9 Table 1-1 Switch locations Item Description Removal process 1 Left door interlock switch See Left door interlock switch on page 68 . 2 Cartridge door open detectionswitch See Cartridge door open de...
Page 90 - Power switch assembly; Left door interlock switch
Power switch assembly 1. Remove the following components or assemblies: ● Front cover. See Front cover on page 11 . ● Fuser drive. See Fuser drive assembly on page 64 . 2. Release two tabs (callout 1), and then slide the switch assembly (callout 2) in the direction indicated to remove it from the pr...
Page 93 - Cartridge door interlock switch
5. Release the cables (callout 1) from the cable guide, release two tabs (callout 2), and then remove the left door interlock switch (callout 3) from the product. Figure 1-109 Remove the left door interlock switch (4 of 4) 3 1 2 Cartridge door interlock switch 1. Remove the following components or a...
Page 95 - Cartridge door open detection switch
4. Remove the switch holder (callout 1). Figure 1-112 Remove the cartridge door interlock switch (3 of 4) 1 5. Remove the cartridge door interlock switch (callout 1) from the switch holder (callout 2). Figure 1-113 Remove the cartridge door interlock switch (4 of 4) 2 1 Cartridge door open detection...
Page 97 - Upper cassette media end switch
4. Release two tabs (callout 1), and then remove the cartridge door open detection switch from the switch holder (callout 2). Figure 1-116 Remove the cartridge door open detection switch (3 of 3) 1 2 1 Upper cassette media end switch 1. Remove the following components or assemblies: ● Rear cover. Se...
Page 98 - Lower cassette media end switch
Lower cassette media end switch 1. Remove the following components or assemblies: ● Rear cover. See Rear cover on page 13 . ● Formatter cage. See Formatter cage assembly on page 52 . ● Low voltage power supply. See Low-voltage power supply assembly on page 97 . 2. Release the cables (callout 1) from...
Page 100 - Sensors
Sensors The product includes the sensors shown below. Figure 1-121 Sensor locations TH1 TH2 TH3 TH4 TP1 PS12 2 1 3 4 5 6 7 8 9 10 11 12 13 Table 1-2 Sensor locations Item Description Removal process 1 Output bin media full sensor This is removed as part of the paper delivery assembly. See Paper deli...
Page 101 - Environment sensor; Cartridge presence sensor
Table 1-2 Sensor locations (continued) Item Description Removal process 12 Fuser output sensor This is removed as part of the fuser. See Fuser on page 32 . 13 Output sensor This is removed as part of the paper delivery assembly. See Paper delivery assembly on page 34 . Environment sensor 1. Remove t...
Page 102 - Right door sensor
2. Disconnect one connector (callout 1). and then, while pressing the lever (callout 2), release two tabs (callout 3) on the bottom of the cartridge presence sensor to remove it from the product. Figure 1-123 Remove the cartridge presence sensor 2 3 1 Right door sensor 1. Remove the following compon...
Page 107 - Fuser motor; Rear fan
Fuser motor 1. Remove the front cover. See Front cover on page 11 . 2. Disconnect one connector (callout 1), remove three screws (callout 2), and then remove the fuser motor (callout 3) from the product. Figure 1-131 Remove the fuser motor 3 2 1 Rear fan 1. Remove the rear cover. See Rear cover on p...
Page 109 - Front fan
4. Release two tabs (callout 1) and remove the rear fan (callout 2) from the rear fan holder (callout 3). Figure 1-134 Remove the rear fan (3 of 3) 1 1 3 2 Reinstallation tip When reinstalling the rear fan, make sure that the fan holder (callout 1), the label of the fan (callout 2), and the fan cabl...
Page 111 - Fuser fan
Fuser fan 1. Remove the front cover. See Front cover on page 11 . 2. Disconnect one connector (callout 1), release the cable (callout 2) from the cable guide, release two tabs (callout 3), and then remove the fuser fan (callout 4) from the product. Figure 1-138 Remove the fuser fan 2 3 1 4 Reinstall...
Page 112 - Upper cassette pickup clutch
Upper cassette pickup clutch 1. Remove the following components or assemblies: ● Front cover. See Front cover on page 11 . ● Rear cover. See Rear cover on page 13 . ● Formatter cage. See Formatter cage assembly on page 52 . ● Right rear cover. See Right rear cover on page 12 . ● Tray 1 (multipurpose...
Page 113 - Lower cassette pickup clutch
3. Disconnect two connectors (callout 1), release the cables (callout 2) from the cable guide, remove the C-clip (callout 3) from the clutch shaft, and then pull the upper cassette pickup clutch (callout 4) to remove it from the product. Figure 1-141 Remove the upper cassette pickup assembly (2 of 4...
Page 115 - Formatter PCA
Printed circuit-board assemblies (PCAs) Formatter PCA The formatter is located in the right rear corner of the product. You do not need tools to remove it. 1. Locate the formatter and turn two thumb-screws (callout 1) counterclockwise to detach the formatter base plate from the chassis. Figure 1-144...
Page 116 - High-voltage power supply
High-voltage power supply 1. Remove the following components or assemblies: ● Left door. See Left door on page 12 ● Fuser. See Fuser on page 32 . ● Registration assembly. See Registration assembly on page 37 . ● Paper feed assembly. See Paper feed assembly on page 40 . 2. Disconnect two flat flexibl...
Page 118 - DC controller PCA
6. Slide the high-voltage power supply assembly (callout 1) downward slightly and remove it from the product. Figure 1-150 Remove the high-voltage power supply assembly (5 of 5) 1 DC controller PCA 1. Remove the following components or assemblies: ● Rear cover. See Rear cover on page 13 . ● Formatte...
Page 119 - Low-voltage power supply assembly
Low-voltage power supply assembly 1. Remove the rear cover. See Rear cover on page 13 . 2. Disconnect three connectors (callout 1). Figure 1-152 Remove the low-voltage power supply assembly (1 of 4) 1 3. Disconnect one connector (callout 1). Figure 1-153 Remove the low-voltage power supply assembly ...
Page 120 - USB PCA
4. Remove four screws (callout 1). Figure 1-154 Remove the low-voltage power supply assembly (3 of 4) 3 5. Remove one screw (callout 1), release one tab (callout 2), and then remove the low-voltage power supply assembly (callout 3) from the product. Figure 1-155 Remove the low-voltage power supply a...
Page 122 - Miscellaneous parts; Hard drive
Miscellaneous parts Hard drive 1. Remove the formatter from the product. 2. On the formatter, bend the plastic tab (callout 1) on the hard disk assembly toward the disk to disengage a tab underneath the formatter PCA. Figure 1-157 Remove the hard drive (1 of 2) 1 3. Slide the hard disk (callout 1) i...
Page 123 - Trays; x500-sheet paper feeder assembly
Trays 1x500-sheet paper feeder assembly NOTE: The user documentation refers to this assembly as the 500-sheet Tray 4. 1x500 rear cover Remove two screws (callout 1), and then remove the rear cover (callout 2). Figure 1-159 Remove the 1x500 rear cover 2 1 ENWW Trays 101
Page 134 - x500 lifter-drive assembly
1x500 lifter-drive assembly 1. Remove the cassette from the feeder, and then remove the rear cover (see 1x500 rear cover on page 101 ). 2. Disconnect two connectors (callout 1). Figure 1-172 Remove the 1x500 lifter-drive assembly (1 of 2) 1 3. From the front, inside the tray cavity, remove three scr...
Page 137 - Paper deck right-door assembly
1x500 or 3x500-sheet paper deck (optional accessory) NOTE: The figures in this section show the 3x500 paper deck. The procedures for the 1x500 paper deck are the same. Paper deck right-door assembly 1. Open the right door, and then release one upper-link arm (callout 1). Figure 1-176 Remove the pape...
Page 139 - Paper deck left cover
Paper deck left cover 1. Release one tab (callout 1), and then remove the locking lever (callout 2). Figure 1-179 Remove the paper deck left cover (1 of 2) 1 2 2. Remove one screw (callout 1), and then remove the left cover (callout 2). Figure 1-180 Remove the paper deck left cover (2 of 2) 1 2 ENWW...
Page 140 - Paper deck pickup motor
Paper deck pickup motor This procedure describes removing the paper deck cassette 1 pickup motor. Use this procedure for any of the paper deck pickup motors. 1. Remove the paper deck rear cover. See Paper deck rear cover on page 124 . 2. Disconnect one connector (callout 1), remove two screws (callo...
Page 141 - Paper deck front-lower cover
Paper deck front-lower cover 1. Remove the lowest cassette. 2. Remove one screw (callout 1), and then slide the 3 x 500 front-lower cover (callout 2) toward the left side of the feeder to remove it. Figure 1-182 Remove the paper deck front-lower cover 1 2 ENWW Trays 119
Page 142 - Paper deck right-corner cover
Paper deck right-corner cover Open the right door, remove two screws (callout 1), and then remove the paper deck right-corner cover (callout 2). Figure 1-183 Remove the paper deck right-corner cover 1 2 120 Chapter 1 Removal and replacement ENWW
Page 143 - Paper deck front-upper cover
Paper deck front-upper cover 1. Remove the right-corner cover (see Paper deck right-corner cover on page 120 ). 2. Remove the upper cassette. 3. Remove two screws (callout 1), release two tabs (callout 2), and then remove the front-upper cover (callout 3). Figure 1-184 Remove the paper deck front-up...
Page 144 - Paper deck right-lower cover 1
Paper deck right-lower cover 1 1. Remove the lowest cassette, and then remove the paper deck right door assembly (see Paper deck right-door assembly on page 115 ). 2. Remove three screws (callout 1), loosen the top portion of the cover, and then remove the paper deck right-lower cover 1. Figure 1-18...
Page 145 - Paper deck right-lower cover 2
Paper deck right-lower cover 2 1. Remove the paper deck rear cover (see Paper deck rear cover on page 124 ). 2. Release one tab (not shown), and then slide the paper deck right-lower cover 2 (callout 1) toward the back of the feeder to remove it. NOTE: The figure in this step does not show the rear ...
Page 146 - Paper deck left-lower cover; Paper deck rear cover
Paper deck left-lower cover 1. Remove the lowest cassette, and then remove the paper deck right door assembly (see Paper deck right-door assembly on page 115 ). 2. Remove three screws (callout 1), and then remove the paper deck left-lower cover. Figure 1-187 Remove the paper deck left-lower cover 11...
Page 147 - Paper deck rear-lower cover
Paper deck rear-lower cover 1. Remove the following components or assemblies: ● Lowest cassette. ● Paper deck rear cover. See Paper deck rear cover on page 124 . ● Paper deck right door assembly. See Paper deck right-door assembly on page 115 . ● Paper deck right-lower cover. See Paper deck right-lo...
Page 148 - Paper deck paper deck controller PCAs
Paper deck paper deck controller PCAs 1. Remove the paper deck rear cover (see Paper deck rear cover on page 124 ). 2. Disconnect all of the connectors for the desired PCA. ● The top PCA has seven connectors. ● The middle PCA has six connectors. ● The bottom PCA has five connectors. 3. Remove two sc...
Page 149 - Paper deck lifter-drive assembly
Paper deck lifter-drive assembly This procedure describes removing the paper deck cassette 1 lifter-drive assembly. Use this procedure for any of the paper deck lifter assemblies. 1. Remove the paper deck rear cover. See Paper deck rear cover on page 124 . 2. Disconnect two connectors (callout 1). F...
Page 150 - Paper deck right and left cassette rails
Paper deck right and left cassette rails 1. Remove a cassette. 2. Remove two screws (callout 1), and then remove the paper deck right (callout 2) and left (callout 3) cassette rails. Repeat this procedure for the remaining cassette rails. Figure 1-193 Remove the paper deck right and left cassette ra...
Page 151 - Paper deck paper deck pickup assembly
Paper deck paper deck pickup assembly This procedure describes removing the paper deck cassette 1 assembly. Use this procedure for any of the paper deck pickup assemblies. 1. Remove the following components or assemblies: ● Paper deck rear cover. See Paper deck rear cover on page 124 . ● Paper deck ...
Page 153 - Input devices; HCI right tray; HCI left tray
Input devices High capacity input (HCI) feeder HCI right tray 1. Open the right tray. 2. Lower the tray release lever (callout 1), and then remove the right tray (callout 2). Figure 1-197 Remove the HCI right tray 2 1 HCI left tray 1. Open the left tray. ENWW Input devices 131
Page 154 - HCI left cover
2. Lower the tray release lever (callout 1), and then remove the left tray (callout 2). Figure 1-198 Remove the HCI left tray 1 2 HCI left cover 1. Remove the left tray. See HCI left tray on page 131 . 2. Release one tab (callout 1), and then move the lock lever (callout 2) into the unlocked positio...
Page 155 - HCI left lower cover
3. Remove one screw (callout 1), and then remove the left cover (callout 2) from the HCI. Figure 1-200 Remove the HCI left cover (2 of 2) 2 1 HCI left lower cover 1. Remove the following components or assemblies: ● HCI left tray. See HCI left tray on page 131 . ● HCI left cover. See HCI left cover o...
Page 156 - HCI rear cover
HCI rear cover 1. Remove the following components or assemblies: ● HCI left tray. See HCI left tray on page 131 . ● HCI left cover. See HCI left cover on page 132 . 2. Release one tab (callout 1), and then remove the rear cover (callout 2). Figure 1-202 Remove the HCI rear cover 1 2 134 Chapter 1 Re...
Page 158 - HCI right center cover and right rear cover
2. Open the HCI right door, release one tab (callout 1), and then remove the lock cover (callout 2). Figure 1-205 Remove the HCI right front cover (1 of 2) 1 2 3. Remove one screw (callout 1), and then remove the right front cover (callout 2). Figure 1-206 Remove the HCI right front cover (2 of 2) 2...
Page 159 - HCI right lower cover
2. Remove one screw (callout 1), and then remove the right rear cover (callout 2) and the right center cover (callout 3) together. Figure 1-207 Remove the HCI right center cover and right rear cover (1 of 2) 3 2 1 3. Release two tabs (callout 1), slide the right rear cover (callout 2) in the directi...
Page 160 - HCI rear lower cover
● HCI right front cover. See HCI right front cover on page 135 . ● HCI right center cover. See HCI right center cover and right rear cover on page 136 . 2. Remove three screws (callout 1), and then remove the right lower cover (callout 2). Figure 1-209 Remove the HCI right lower cover 1 2 HCI rear l...
Page 161 - HCI left tray lifter drive
2. Remove two screws (callout 1), and then remove the rear lower cover (callout 2). Figure 1-210 Remove the HCI rear lower cover 2 1 HCI left tray lifter drive 1. Remove the following components or assemblies: ● HCI left tray. See HCI left tray on page 131 . ● HCI left cover. See HCI left cover on p...
Page 162 - HCI right tray lifter drive; HCI left tray pickup drive
HCI right tray lifter drive 1. Remove the following components or assemblies: ● HCI left tray. See HCI left tray on page 131 . ● HCI left cover. See HCI left cover on page 132 . ● HCI rear cover. See HCI rear cover on page 134 . 2. Disconnect one connector, remove three screws (callout 2), and then ...
Page 163 - HCI right tray pickup drive
2. Disconnect one connector (callout 1), remove two screws (callout 2), and then remove the HCI left tray pickup motor (callout 3). Figure 1-213 Remove the HCI left tray pickup drive (1 of 2) 3 1 2 3. Remove three screws (callout 1), and then remove the left tray pickup drive (callout 2). Figure 1-2...
Page 164 - HCI controller PCA
2. Disconnect one connector (callout 1), remove two screws (callout 2), and then remove the HCI right tray pickup motor (callout 3). Figure 1-215 Remove the HCI right tray pickup drive (1 of 2) 2 1 3 3. Remove three screws (callout 1), and then remove the right tray pickup drive (callout 2). Figure ...
Page 165 - HCI left tray automatic close assembly
2. Disconnect all of the connectors on the HCI controller PCA, remove four screws (callout 1), release two tabs (callout 2), and then remove the HCI controller PCA (callout 3). Figure 1-217 Remove the HCI controller PCA 2 3 1 1 HCI left tray automatic close assembly 1. Remove the following component...
Page 166 - HCI right tray automatic close assembly
3. Remove three screws (callout 1), and then remove the left tray automatic close assembly (callout 2). Figure 1-219 Remove the HCI left tray automatic close assembly (2 of 2) 2 1 HCI right tray automatic close assembly 1. Remove the following components or assemblies: ● HCI right tray. See HCI righ...
Page 167 - HCI left tray pickup assembly
2. Disconnect one connector (callout 1). Figure 1-220 Remove the HCI right tray automatic close assembly (1 of 2) 1 3. Remove three screws (callout 1), and then remove the right tray automatic close assembly (callout 2). Figure 1-221 Remove the HCI right tray automatic close assembly (2 of 2) 2 1 HC...
Page 169 - HCI right tray pickup assembly
HCI right tray pickup assembly 1. Remove the following components or assemblies: ● HCI right tray. See HCI right tray on page 131 . ● HCI left tray. See HCI left tray on page 131 . ● HCI left cover. See HCI left cover on page 132 . ● HCI right door. See HCI right door on page 135 . ● HCI right front...
Page 170 - HCI merge assembly
3. Remove two screws (callout 1), and then remove the right tray pickup assembly (callout 2). Figure 1-225 Remove the HCI right tray pickup assembly (2 of 2) 2 1 HCI merge assembly 1. Remove the following components or assemblies: ● HCI right tray. See HCI right tray on page 131 . ● HCI left tray. S...
Page 173 - Parts and diagrams
2 Parts and diagrams This section describes Web resources for ordering parts, and for technical support and resources for ordering related documentation and software. ● Order parts by authorized service providers ● Assembly locations ● Print engine ● 500-sheet paper feeder (Tray 4) ● 1x500 and 3x500...
Page 174 - Order parts by authorized service providers; Customer self repair orderable parts
Order parts by authorized service providers Table 2-1 Order parts, accessories, and supplies Order supplies and paper www.hp.com/go/suresupply Order genuine HP parts or accessories www.hp.com/buy/parts Order through service or support providers Contact an HP-authorized service or support provider. O...
Page 176 - Accessories part numbers
Table 2-2 Orderable parts (continued) Item Description Self-replacementoptions Part number Power cable 220V – 6A Replacement cable – India Mandatory 8121-0564 Power cable 220V – 10A Replacement cable – UK/Asia Pacific Mandatory 8121-0739 Power cable 220V – 10A Replacement cable – Australia/NewZealan...
Page 178 - Assembly locations
Assembly locations Base product (no optional trays or accessories) Figure 2-1 Base product (no optional trays or accessories) 1 234 5 6 7 8 9 10 11 12 13 14 15 16 17 Item Description Item Description 1 Cartridge door 10 Test print switch 2 Face-down output bin 11 Lower cassette 3 Face-down output bi...
Page 184 - Print engine
Print engine External covers and panels Figure 2-7 External covers and panels A01 A01 A01 A01 A01 A01 A01 A01 A01 A01 A01 A02 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 162 Chapter 2 Parts and diagrams ENWW
Page 210 - Fasteners used in this product
Fasteners used in this product NOTE: The screw illustrations in the following table are for reference only. Screws might vary in size and appearance from those shown in this table. Table 2-24 Common fasteners Example Description Size Part Number Screw, tapping, truss head M4X10 XB4-7401-005CN Screw,...
Page 229 - Index
Index Symbols/Numerics 1x500-paper deck assembly components, removing 115 1x500-sheet paper feeder assembly components, removing 101 3x500-paper deck assembly components, removing 115 A accessories ordering 152 after-service checklist 4 B before-service checklist 4 C cartridge ordering 154 part numb...