Page 2 - Notices and Trademarks; Copyright 2008 by Honeywell; Contacts; World Wide Web; Telephone; Honeywell Process Solutions
4/08 UDC3200 Universal Digital Controller Operator Manual ii Notices and Trademarks Copyright 2008 by Honeywell April 2008 WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information...
Page 3 - Symbol Definitions
4/08 UDC3200 Universal Digital Controller Operator Manual iii Symbol Definitions The following table lists those symbols used in this document to denote certain conditions. Symbol Definition This CAUTION symbol on the equipment refers the user to the Product Manual for additional information. This s...
Page 4 - Contents
4/08 UDC3200 Universal Digital Controller Operator Manual iv Contents 1 INTRODUCTION ................................................................................................... 1 1.1 Operator Interface .............................................................................................
Page 7 - Introduction; Operator Interface; Table 1-1 Function of Displays and Keys; Display Indicators; Or
04/08 UDC3200 Universal Digital Controller Operator Manual 1 1 Introduction 1.1 Operator Interface Figure 1-1 UDC3200 Operator Interface 1.2 Function of Displays and Keys Table 1-1 Function of Displays and Keys Display Indicators 3200 3200 Upper display with 4 large digits shows Process Variable val...
Page 8 - Keys and Functions; Selects Manual or Auto mode.; Infrared transceiver; , the EMC Directive. Conformity of this product with any other “CE; EMC
2 UDC3200 Universal Digital Controller Operator Manual 04/08 Keys and Functions Function Function Function Selects functions within each configuration group. Man Auto Man Auto Man Auto Selects Manual or Auto mode. Setup Setup Scrolls through the configuration groups. SP Select SP Select SP Select Ho...
Page 9 - ATTENTION
04/08 UDC3200 Universal Digital Controller Operator Manual 3 ATTENTION The emission limits of EN61326 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment. Operation of this equipment in a residential area may cause h...
Page 11 - Installation; Model Number Interpretation
04/08 UDC3200 Universal Digital Controller Operator Manual 5 2 Installation 2.1 Pre-installation Information If the controller has not been removed from its shipping carton, inspect the carton for damage then remove the controller. • Inspect the unit for any obvious shipping damage and report any da...
Page 12 - Figure 2-1 Model Number Interpretation; Control and Alarm Relay Contact Information; Control Relays; Table 2-1 Control Relay Contact Information; Table 2-2 Alarm Relay Contact Information
6 UDC3200 Universal Digital Controller Operator Manual 04/08 TABLE IV - Options 0 _ _ _ _1 _ _ _ __ 0 _ _ __ T _ _ _ _ S _ _ _ _ _ 0 _ __ _ _ 0 __ _ _ _ 0 TABLE V - Product Manuals Product Information on CD - All Languages 0 _ English Manual E _ French Manual F _ German Manual G _ Italian Manual I _...
Page 13 - Physical Considerations
04/08 UDC3200 Universal Digital Controller Operator Manual 7 2.4 Mounting Physical Considerations The controller can be mounted on either a vertical or tilted panel using the mounting kit supplied. Adequate access space must be available at the back of the panel for installation and servicing activi...
Page 14 - Mounting Method; Step; Mounting clips
8 UDC3200 Universal Digital Controller Operator Manual 04/08 Mounting Method Before mounting the controller, refer to the nameplate on the outside of the case and make a note of the model number. It will help later when selecting the proper wiring configuration. Figure 2-3 Mounting Methods Mounting ...
Page 15 - within easy reach
04/08 UDC3200 Universal Digital Controller Operator Manual 9 2.5 Wiring 2.5.1 Electrical Considerations Line voltage wiring This controller is considered “rack and panel mounted equipment” per EN61010-1, Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part ...
Page 16 - Separate External Wiring; Instrumentation in Severe Electrical Noise Environments.; Permissible Wiring Bundling; Wire Functions; Universal Output Functionality and Restrictions
10 UDC3200 Universal Digital Controller Operator Manual 04/08 • Separate External Wiring —Separate connecting wires into bundles (See Permissible Wiring Bundling - Table 2-4) and route the individual bundles through separate conduit metal trays. Use Suppression Devices —For additional noise protecti...
Page 17 - TPSC = Three Position Step Control
04/08 UDC3200 Universal Digital Controller Operator Manual 11 Function of Other Outputs Output Algorithm Type Output 1/2 Option Function of Output 1/2 Output #3 Output #4 Auxiliary Output Single Relay Output 1 Alarm 2 Alarm 1 Not Needed Current Output INU Output 1 Alarm 1 Not Needed Time Simplex Dua...
Page 18 - Wiring the Controller; Figure 2-4 Composite Wiring Diagram; Callout Details
12 UDC3200 Universal Digital Controller Operator Manual 04/08 Wiring the Controller L1 L2/N 4 5 6 7 1 10 11 12 13 14 15 16 17 7 8 9 20 21 22 23 24 25 26 27 18 19 See table for callout details 2 3 4 5 6 8 Figure 2-4 Composite Wiring Diagram Callout Details 1 AC/DC Line Voltage Terminals. See Figure 2...
Page 19 - Figure 2-5 Mains Power Supply
04/08 UDC3200 Universal Digital Controller Operator Manual 13 4 5 6 7 8 9 10 11 12 13 14 15 16 17 L1 L2/N 22 23 24 25 26 27 Earth Ground Hot Neutral AC/DC Line Voltage 1 2 PROTECTIVE BONDING (grounding) of this controller and the enclosure in which it is installed, shall be in accordance with Nation...
Page 20 - Thermocouple; Thermocouple Differential; Figure 2-6 Input 1 Connections
14 UDC3200 Universal Digital Controller Operator Manual 04/08 25 26 27 Use Thermocouple extension wire only Thermocouple RTD Millivolt or Volts except 0-10 Volts source 0-10 Volts Milliamps – + + R – 1 2 3 – 0–10 Volt source + 100K 100K Power Supply – + Xmitter + – 250 Ω 25 26 27 + R – 25 26 27 + R ...
Page 21 - Figure 2-7 Input 2 Connections
04/08 UDC3200 Universal Digital Controller Operator Manual 15 22 23 24 Use Thermocouple extension wire only Thermocouple RTD Millivolt or Volts except 0-10 Volts source 0-10 Volts Milliamps – + + R – 1 2 3 – 0–10 Volt source + 100K 100K Power Supply – + Xmitter + – 250 Ω 22 23 24 + R – 22 23 24 + R ...
Page 22 - Time Simplex
16 UDC3200 Universal Digital Controller Operator Manual 04/08 Alarm Relay#1 Output Relay#1 L1 L2/N 4 5 8 9 N.O. N.C. N.O. Relay Load Load Supply Power Time Simplex 1 2 2 Alarm #2 is not available with Time Proportional Duplex or Three Position Step Control unless the Dual Relay Option is used. Elect...
Page 23 - Figure 2-9 Solid State Relay Output
04/08 UDC3200 Universal Digital Controller Operator Manual 17 If the load current is less than the minimum rated value of 20 mA, then there may be residual voltage across both ends of the load even if the relay is turned off. Use a dummy resistor as shown to counteract this. The total current throug...
Page 24 - Figure 2-10 Open Collector Output
18 UDC3200 Universal Digital Controller Operator Manual 04/08 Alarm Relay#1 L1 L2/N 4 5 7 8 9 N.C. N.O. Time Simplex 2 3 Alarm #2 is not available with Time Proportional Duplex or Three Position Step Control unless the Dual Relay option is used. Electromechanical relays are rated at 5 Amps @ 120 Vac...
Page 25 - Time Duplex with a Dual Relay Board; Figure 2-11 Dual Electromechanical Relay Option Output
04/08 UDC3200 Universal Digital Controller Operator Manual 19 Alarm Relay#1 Out Relay#1 L1 L2/N 4 5 7 8 9 N.O. N.C. N.O. Cool Relay Load Load Supply Power Time Duplex with a Dual Relay Board 1 1 Dual Electromechanical relays are rated at 2 Amps @120 Vac or 240 Vac or 30 Vdc. Customer should size fus...
Page 26 - Figure 2-13 Position Proportional or Three Position Step Control
20 UDC3200 Universal Digital Controller Operator Manual 04/08 Figure 2-13 Position Proportional or Three Position Step Control Connection, Models DC3200-EE or DC3200-AA Figure 2-14 Position Proportional or Three Position Step Control Connections, Model DC3200-R_
Page 27 - Figure 2-16 Ethernet Communications Option Connections; or for connecting a UDC to a PC utilizing a; crossover cable
04/08 UDC3200 Universal Digital Controller Operator Manual 21 1 Do not run the communications lines in the same conduit as AC power. D– D+ COMMUNICATION MASTER D+ (B) SHLD D– (A) 120 OHMS TO OTHER COMMUNICATION CONTROLLERS D+ D– 120 OHMS ON LAST LEG 16 SHLD 17 D+ (B) 18 D– (A) Connect shield to grou...
Page 28 - through cable; Position
22 UDC3200 Universal Digital Controller Operator Manual 04/08 Table 2-6 Terminals for connecting a UDC to a MDI Compliant Hub or Switch UDC Terminal UDC Signal Name RJ45 Socket Pin # Switch Signal Name Position 14 Shield Shield Shield Position 15 RXD- 6 TXD- Position 16 RXD+ 3 TXD+ Position 17 TXD- ...
Page 29 - Collector Alarm 2 Output
04/08 UDC3200 Universal Digital Controller Operator Manual 23 Configure:A2S1TY = NONE A2S2TY = NONE 2 W ire Transmitter _ + INPUT 1 OUTPUT 3 250 Ω 26 + 27 - 5 + 6 - If necessary, install a zener diode here to reduce voltage at the transmitter. A 1N4733 will reduce the voltage at the transmitter to a...
Page 30 - Configuration; Configuration Prompt Hierarchy
24 UDC3200 Universal Digital Controller Operator Manual 04/08 3 Configuration 3.1 Configuration Prompt Hierarchy Set Up Group Function Prompts TUNING PROP BD or GAIN GAINVALn RATE MIN RSET MIN or RSET RPM MAN RSET PROPBD2 or GAIN 2 RATE2MIN RSET2MIN or RSET2RPM CYC SEC or CYC SX3 CYC2 SEC or CYC2 SX...
Page 31 - Configuration Procedure; Introduction; SET UP; Table 3-1 Configuration Procedure; or
04/08 UDC3200 Universal Digital Controller Operator Manual 25 3.2 Configuration Procedure Introduction Each of the Set Up groups and their functions are pre-configured at the factory. If you want to change any of these selections or values, follow the procedure in Table 3-1. This procedure tells you...
Page 32 - Tuning Set Up Group
26 UDC3200 Universal Digital Controller Operator Manual 04/08 3.3 Tuning Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition PROP BD or GAIN 0.1 to 9999 % or 0.001 to 1000 PROPORTIONAL BAND (simplex) is the percent of the range of the measured...
Page 33 - Cycle times are in either second or 1/3-second
04/08 UDC3200 Universal Digital Controller Operator Manual 27 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition RSET2MIN RSET2RPM 0.02 to 50.00 These are the same as above except that they apply to Duplex models for the "COOL" zone of Heat/Cool a...
Page 34 - Can only be viewed if LOCKOUT is configured for
28 UDC3200 Universal Digital Controller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition AUTO MAN DISABLE ENABLE MANUAL/AUTO KEY LOCKOUT —Allows you to disable the Manual/Auto key DISABLE ENABLE ATTENTION Can only be viewed if LOCK...
Page 35 - SP Ramp Set Up Group; SP Programming must be disabled.
04/08 UDC3200 Universal Digital Controller Operator Manual 29 3.4 SP Ramp Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition SINGLE SETPOINT RAMP —Make a selection to enable or disable the setpoint ramp function. Make sure you configure a ram...
Page 36 - SP RAMP must be disabled.
30 UDC3200 Universal Digital Controller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition EU/HR DN 0 to 9999 in engineering units per hour RATE DOWN —Rate down value. When making a setpoint change, this is the rate at which the cont...
Page 38 - Accutune Set Up Group
32 UDC3200 Universal Digital Controller Operator Manual 04/08 3.5 Accutune Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition FUZZY FUZZY OVERSHOOT SUPPRESSION —Can be enabled or disabled independently of whether Demand Tuning or SP Tuning is...
Page 39 - Algorithm Set Up Group; Other prompts affected: OUT HYST
04/08 UDC3200 Universal Digital Controller Operator Manual 33 3.6 Algorithm Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition CONT ALG The CONTROL ALGORITHM lets you select the type of control that is best for your process. ON-OFF ON/OFF is ...
Page 40 - Other prompts affected: MAN RSET in the Tuning
34 UDC3200 Universal Digital Controller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition CONT ALG (continued) PD+MR PD WITH MANUAL RESET is used whenever integral action is not wanted for automatic control. The equation is computed...
Page 45 - Output Set Up Group; Other prompts affected: DEADBAND, IN2 TYPE
04/08 UDC3200 Universal Digital Controller Operator Manual 39 3.7 Output Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition OUT ALG The OUTPUT ALGORITHM lets you select the type of output you want. Not applicable with Control algorithm prompt...
Page 48 - Input 1 Set Up Group
42 UDC3200 Universal Digital Controller Operator Manual 04/08 3.8 Input 1 Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition IN1 TYPE ATTENTION Changing the input type will result in the loss of Field Calibration values and will restore Facto...
Page 51 - Input 2 Set Up Group
04/08 UDC3200 Universal Digital Controller Operator Manual 45 3.9 Input 2 Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition IN2 TYPE ATTENTION Changing the input type will result in the loss of Field Calibration values and will restore Facto...
Page 54 - Control Set Up Group; GREATER
48 UDC3200 Universal Digital Controller Operator Manual 04/08 3.10 Control Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition PV SOURCE INPUT 1 INPUT 2 IN ALG1 PROCESS VARIABLE SOURCE —Selects the source of the Process Variable. INPUT 1 INPUT...
Page 56 - increases
50 UDC3200 Universal Digital Controller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition (Note 3) LAST LAST OUTPUT —At power-up in automatic mode, the motor position will be the last one prior to power down. When the unit goes into...
Page 57 - except
04/08 UDC3200 Universal Digital Controller Operator Manual 51 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition DEADBAND DEADBAND is an adjustable gap between the operating ranges of output 1 and output 2 in which neither output operates (positive value)...
Page 59 - Options Group; Other prompts affected by these selections: 4mA VAL
04/08 UDC3200 Universal Digital Controller Operator Manual 53 3.11 Options Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition AUX OUT ATTENTION Prompts for the Auxiliary Output Selection appear only if one of the Auxiliary Output boards is installed...
Page 63 - Communications Group
04/08 UDC3200 Universal Digital Controller Operator Manual 57 3.12 Communications Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition Com ADDR 1 to 99 COMMUNICATIONS STATION ADDRESS —This is a number that is assigned to a controller that is to be use...
Page 65 - Alarms Set Up Group
04/08 UDC3200 Universal Digital Controller Operator Manual 59 3.13 Alarms Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition A1S1 VAL Value in engineering units ALARM 1 SETPOINT 1 VALUE —This is the value at which you want the alarm type chos...
Page 69 - Display Set Up Group
04/08 UDC3200 Universal Digital Controller Operator Manual 63 3.14 Display Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition DECIMAL DECIMAL POINT LOCATION —This selection determines where the decimal point appears in the display. NONE ONE T...
Page 71 - Monitoring and Operating the Controller; Operator Interface; Figure 4-1 is a view of the Operator Interface.; Figure 4-1 Operator Interface; Entering a Security Code; Write the number on the Configuration Record Sheet in the
04/08 UDC3200 Universal Digital Controller Operator Manual 65 4 Monitoring and Operating the Controller 4.1 Operator Interface Introduction Figure 4-1 is a view of the Operator Interface. Figure 4-1 Operator Interface 4.2 Entering a Security Code Introduction The level of keyboard lockout may be cha...
Page 72 - Table 4-1 Procedure to Enter a Security Code; Lower Display; TUNING; SECUR; Individual key lockout; First set the “Lock” prompt to NONE.; Key error
66 UDC3200 Universal Digital Controller Operator Manual 04/08 Table 4-1 Procedure to Enter a Security Code Step Operation Press Result 1 Enter Set Up Mode Setup Setup Upper Display = SET UP Lower Display = TUNING 2 Select any Set Up Group Function Function Function Upper Display = 0 Lower Display = ...
Page 73 - Monitoring Your Controller; Table 4-2 Annunciators; A visual indication of each alarm; A visual indication of the mode of the controller); A visual indication of the temperature units
04/08 UDC3200 Universal Digital Controller Operator Manual 67 4.4 Monitoring Your Controller 4.4.1 Annunciators The following annunciator functions have been provided to help monitor the controller: Table 4-2 Annunciators Annunciator Indication ALM 1 2 A visual indication of each alarm Blinking 1 in...
Page 74 - Press the; LOWER DISPLAY; key to scroll through the operating parameters. The lower; Table 4-3 Lower Display Key Parameter Prompts
68 UDC3200 Universal Digital Controller Operator Manual 04/08 4.4.2 Viewing the operating parameters Press the LOWER DISPLAY key to scroll through the operating parameters. The lower display will show only those parameters and their values that apply to your specific model. Table 4-3 Lower Display K...
Page 75 - Table 4-4 Diagnostic Messages
04/08 UDC3200 Universal Digital Controller Operator Manual 69 4.4.3 Diagnostic Messages The UDC3200 performs background tests to verify data and memory integrity. If there is a malfunction, a diagnostic message will be shown on the lower display. In the case of more than one simultaneous malfunction...
Page 77 - TUNE has been enabled see to; Tuning indicators
04/08 UDC3200 Universal Digital Controller Operator Manual 71 4.5 Accutune III Introduction Accutune III (TUNE) may be used for self-regulating and single integrating processes. This autotuning method is initiated on-demand, typically at initial start-up. There are no other requirements necessary, s...
Page 78 - Operation; This selection is best; Table 4-5 Procedure for Starting “TUNE”; Configure LSP1; in the lower display.
72 UDC3200 Universal Digital Controller Operator Manual 04/08 Operation The Accutune III algorithm provides user-friendly, on-demand tuning in this controller. No knowledge of the process is required at start-up. The operator simply initiates the tuning while in the automatic mode. Once Accutune III...
Page 79 - Initiate Tuning; Configuration Check for Duplex; See
04/08 UDC3200 Universal Digital Controller Operator Manual 73 5 Initiate Tuning Select “DO SLOW” or “DO FAST” in lower display. 6 Tuning in operation Lower Display Lower Display Lower Display Upper display will show a “T” as long as ACCUTUNE process is operating. When process completes, tuning param...
Page 80 - Table 4-6 Procedure for Using AUTOMATIC TUNE at Start-up for Duplex
74 UDC3200 Universal Digital Controller Operator Manual 04/08 4.5.3 Using AUTOMATIC TUNE at start-up for Duplex (Heat/Cool) Used when DUPLEX has been configured for AUTOMATIC. This is the preferred selection for most Heat/Cool applications when tuning a new chamber. This selection will sequentially ...
Page 83 - Table 4-10 Procedure for Accessing Accutune Error Codes; Table 4-11 Accutune Error Codes; Operator changed to; Aborting Accutune; key to abort the Accutune process or increment from the “DO SLOW” or; Completing Accutune
04/08 UDC3200 Universal Digital Controller Operator Manual 77 4.5.6 Error Codes Table 4-10 Procedure for Accessing Accutune Error Codes Step Operation Press Result 1 Select Accutune Set-up Group Setup Setup Upper Display = SETUP Lower Display = ACCUTUNE 2 Go to Error Code Prompt Function Function Fu...
Page 84 - Fuzzy Overshoot Suppression
78 UDC3200 Universal Digital Controller Operator Manual 04/08 controller will control at the local setpoint using these newly calculated tuning constants. 4.6 Fuzzy Overshoot Suppression Introduction Fuzzy Overshoot Suppression minimizes Process Variable overshoot following a setpoint change or a pr...
Page 85 - Troubleshooting/Service; Background Tests; Table 5-1 Background Tests
04/08 UDC3200 Universal Digital Controller Operator Manual 79 5 Troubleshooting/Service 5.1 Background Tests The UDC3200 performs ongoing background tests to verify data and memory integrity. If there is a malfunction, a diagnostic message will be displayed (blinking) in the lower display. In the ca...
Page 87 - Controller Failure Symptoms; Other symptoms
04/08 UDC3200 Universal Digital Controller Operator Manual 81 5.2 Controller Failure Symptoms Upper Display Lower Display Indicators Controller Output Probable Cause Blank Blank Off None Power Failure OK OK Current Proportional Output OK OK Position Proportional or TPSC Output OK OK Time Proportiona...
Page 88 - Sales and Service
82 UDC3200 Universal Digital Controller Operator Manual 04/08 6 Sales and Service For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor, contact one of the offices below. ARGENTINA Honeywell S.A.I.C. Belgrano 1156 Buenos Aires Argentina Tel. : 54 ...
