Honeywell UDC2500- Manual

Honeywell UDC2500

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Table of Contents:

  • Page 2 – Notices and Trademarks; Copyright 2007 by Honeywell; Honeywell Process Solutions
  • Page 3 – About This Document; Abstract; World Wide Web; Telephone
  • Page 4 – Symbol Definitions
  • Page 5 – Contents
  • Page 7 – MODBUS READ, WRITE AND OVERRIDE PARAMETERS PLUS EXCEPTION
  • Page 8 – INDEX
  • Page 9 – Tables
  • Page 12 – Figures
  • Page 15 – Introduction; Function
  • Page 16 – Mount Anywhere; effects of vibration and shock.; Figure 1-1 UDC2500 Operator Interface (all display items shown)
  • Page 17 – Function of Displays and Keys; Table 1-1Function of Displays and Keys
  • Page 18 – Process Instrument Explorer Software; Overview; Port types available on every UDC2500:·; PC
  • Page 19 – Question; communicating with the correct one?; Answer; Product Classification:
  • Page 20 – Pollution Degree 2: Normally non-conductive pollution with; EMC; ATTENTION
  • Page 21 – Installation; Introduction
  • Page 22 – Pre-installation Information; Condensed Specifications; Table 2-1 Condensed Specifications
  • Page 25 – Environmental and Operating Conditions
  • Page 26 – Model Number Interpretation
  • Page 27 – Figure 2-1 Model Number Interpretation
  • Page 28 – Control and Alarm Relay Contact Information; Control Relays; Table 2-2 Control Relay Contact Information; Table 2-3 Alarm Relay Contact Information
  • Page 29 – Physical Considerations
  • Page 30 – Mounting Method; Step; Mounting clips
  • Page 31 – within easy reach of the
  • Page 32 – Separate External Wiring; Permissible Wiring Bundling; Wire Functions
  • Page 33 – Identify Your Wiring Requirements
  • Page 34 – Table 2-6 Universal Output Functionality and Restrictions; TPSC = Three Position Step Control
  • Page 35 – Wiring the Controller; Figure 2-4 Composite Wiring Diagram; Callout Details
  • Page 36 – Figure 2-5 Mains Power Supply
  • Page 37 – Figure 2-6 Input 1 Connections
  • Page 38 – Figure 2-7 Input 2 Connections; Figure 2-8 Electromechanical Relay Output
  • Page 39 – Figure 2-9 Solid State Relay Output
  • Page 40 – Figure 2-10 Open Collector Output
  • Page 41 – Time Duplex with a Dual Relay Board; Figure 2-11 Dual Electromechanical Relay Option Output; Figure 2-12 Current Output
  • Page 42 – Figure 2-13 Three Position Step Control Connections w/o Dual Relay
  • Page 43 – Figure 2-16 Ethernet Communications Option Connections; or for connecting a UDC to a PC utilizing a; crossover cable
  • Page 44 – through cable
  • Page 45 – Collector Alarm 2 Output
  • Page 46 – Configuration
  • Page 47 – Configuration Prompt Hierarchy
  • Page 48 – Configuration Procedure; SET UP; Table 3-3 Configuration Procedure; SET; TUNING; or
  • Page 49 – Tuning Set Up Group; Function Prompts
  • Page 53 – SP Ramp Set Up Group; A single
  • Page 57 – Accutune Set Up Group; Accutune III
  • Page 60 – Algorithm Set Up Group; key) or Alarm 2. An optional digital input can also be
  • Page 65 – Output Set Up Group; The Tuning Group is automatically configured to have two PID sets
  • Page 69 – Input 1 Set Up Group
  • Page 73 – Input 2 Set Up Group
  • Page 75 – Control Set Up Group
  • Page 81 – Options Group
  • Page 87 – Communications Group
  • Page 90 – Alarms Set Up Group; See Table 2-3 in the Installation section
  • Page 96 – Display Set Up Group
  • Page 98 – . Pocket PC Configuration Screens are generally; Ethernet Configuration Screen; See; Figure 3-1 Ethernet Configuration Screen
  • Page 99 – WARNING; PC COMM SETUP; Email Configuration Screen
  • Page 101 – Configuration Record Sheet
  • Page 103 – Monitoring and Operating the Controller
  • Page 104 – Operator Interface; Figure 4-1 is a view of the Operator Interface.; Figure 4-1 Operator Interface; Entering a Security Code; section so you will have a permanent record.
  • Page 105 – Table 4-1 Procedure to Enter a Security Code; SECUR; Subsection 3.4 - Tuning Parameters Set Up Group
  • Page 106 – Individual key lockout; First set the “Lock” prompt to NONE.; Key error
  • Page 107 – Monitoring Your Controller; Table 4-2 Annunciators; TUNE
  • Page 108 – Press the; Table 4-3 Lower Display Key Parameter Prompts
  • Page 109 – Section 7 - Troubleshooting; Table 4-4 Diagnostic Messages
  • Page 111 – Single Display Functionality; LOWER DISPLAY; SP; There are three exceptions to the above rules.
  • Page 112 – Single Display Parameters; Lower Display Prompt
  • Page 113 – Start Up Procedure for Operation; Table 4-6 Procedure for Starting Up the Controller
  • Page 114 – Table 4-7 Control Mode Definitions; Control Mode
  • Page 115 – What happens when you change modes; A Single Local Setpoint; Changing the Setpoints
  • Page 116 – Switching between setpoints; Table 4-10 Procedure for Switching Between Setpoints; Subsection 3.7 Algorithm Set Up Group
  • Page 117 – Viewing Times; decreasing; Operation
  • Page 118 – Accutune III; TUNE has been enabled see to; Tuning indicators; “TUNE” will flash in the upper display until tuning is completed.
  • Page 119 – Tune for Simplex Outputs; Table 4-11 Procedure for Starting “TUNE”
  • Page 120 – Configuration Check for Duplex
  • Page 123 – Codes; Table 4-16 Procedure for Accessing Accutune Error Codes; Table 4-17 Accutune Error Codes; Aborting Accutune; key to abort the Accutune process.
  • Page 124 – Completing Accutune; Fuzzy Overshoot Suppression; Set Up Group “; ATUNE; Function Prompt “; FUZZY; Select “; ENAB; Using Two Sets of Tuning Constants
  • Page 125 – Set up Procedure; set tuning constant value for each set.; Table 4-18 Set Up Procedure
  • Page 126 – Table 4-19 Procedure for Switching PID SETS from the Keyboard; Alarm Setpoints; Section 2 –; Alarm Setpoints Display
  • Page 127 – Three Position Step Control Algorithm
  • Page 128 – Setting a Failsafe Output Value for Restart After a Power Loss
  • Page 129 – Setting Failsafe Mode; You can set the Failsafe Mode to be Latching or Non-Latching.; Set Failsafe Mode
  • Page 130 – You can start or stop the Ramp or Program using the; Make sure
  • Page 131 – Power Outage; The ramp is placed in hold at the beginning.; SPRATE is enabled; The current setpoint value can be viewed at Sn on the lower display.; Power outages
  • Page 132 – Make sure SPRATE and SPRAMP are disabled.
  • Page 134 – Ramp/soak profile example; Program Record Sheet
  • Page 135 – Ramp/Soak Profile Example
  • Page 136 – Program record sheet
  • Page 137 – Run/Monitor the program; SP Programmer parameter; Run/Monitor functions
  • Page 138 – RUN; Power outage; RUN—contact closure places Program in RUN state, OR
  • Page 139 – Maintenance Screens which allow remote access; Select; Loop Data; from the; Maintenance Data
  • Page 140 – Figure 4-6 Loop Data Maintenance Screen
  • Page 141 – Loop Data – Alarm Details
  • Page 142 – Loop Data – Digital Input Details
  • Page 143 – Status Data
  • Page 144 – Ethernet Status; diagnostic message via; Figure 4-10 Ethernet Status Maintenance Screen
  • Page 145 – Configuring your Ethernet Connection; can be used to configure Ethernet parameters. The figures in this; Configuring the Controller via Infrared Communications; and; Figure 4-11 IR Communications Address
  • Page 146 – Close the IR configuration window and then single click on the; Online Configuration; Once the upload is complete, click on the; Ethernet & Email Group; Ethernet and Email parameters per Section 3.16.
  • Page 147 – Configuring the Controller via Ethernet Communications; strongly; program and select; PC Comm Setup; and select; Ethernet; as; Communication Type
  • Page 148 – Now set your Ethernet address to; Figure 4-15 Ethernet Communications Address
  • Page 149 – Figure 4-16 Configuration Upload in Progress
  • Page 150 – Input; WARNING—SHOCK HAZARD; The following topics are covered in this section.; TOPIC; Minimum and Maximum Range Values
  • Page 151 – Calibration Steps; Use the following steps when calibrating an input.; Select the Range Values; PV Input Range
  • Page 152 – of J thermocouples at an ambient temperature mean of 450
  • Page 153 – Preliminary Information; Disconnect the Field Wiring; Figure 5-1 Input 1 and Input 2 Wiring Terminals
  • Page 154 – Input 1 Set Up Wiring; Thermocouple Inputs Using an Ice Bath
  • Page 156 – Millivolts or Volts (Except 0 to 10 Volts)
  • Page 157 – Table 5-8 Set Up Wiring Procedure for 0 to 10 Volts; Figure 5-6 Wiring Connections for 0 to 10 Volts; Figure 5-7 Wiring Connections for 0 to 20 mA or 4 to 20 mA Inputs
  • Page 158 – Input 1 Calibration Procedure; Preliminary Steps; Please read
  • Page 159 – If ...
  • Page 160 – Input 2 Set Up Wiring; Table 5-11 Set Up Wiring Procedure for 0 to 20 mA or 4 to 20 mA Inputs –; Figure 5-8 Wiring Connections for 0 to 20 mA or 4 to 20 mA Input – Input 2
  • Page 161 – to 2 Volts, 0 to 5 Volts, or 1 to 5 Volt Inputs – Input 2; Input – Input 2; Input 2 Calibration Procedure
  • Page 163 – Restore Input Factory Calibration; Refer to Table 5-14 Restore Factory Calibration for procedure; Table 5-14 Restore Factory Calibration
  • Page 164 – INxTYP
  • Page 165 – Output
  • Page 166 – Current Output Calibration; Figure 6-1 Wiring Connections for Calibrating Current Output
  • Page 168 – Auxiliary Output Calibration; Figure 6-2 Wiring Connections for Calibrating Auxiliary Output
  • Page 169 – Procedure; Make sure “LOCK” in the Tuning Set Up group is set to “NONE” (see; Table 6-4 Auxiliary Output Calibration Procedure
  • Page 170 – Restore Output Factory Calibration Procedure; Refer to Table 6-5 Restore Factory Calibration for procedure; Table 6-5 Restore Factory Calibration Procedure
  • Page 171 – CRANGE
  • Page 172 – Troubleshooting/Service
  • Page 173 – Troubleshooting Aids; An error message can occur:
  • Page 174 – An engineer will discuss your problem with you.; Please have your complete model; The model and serial; web site; READ; STATUS; VERSION
  • Page 176 – Background Tests
  • Page 178 – Controller Failure Symptoms; Compare your symptoms with those shown in Table 7-4.; Table 7-4 Controller Failure Symptoms
  • Page 179 – Troubleshooting Procedures
  • Page 180 – Table 7-5 explains how to troubleshoot power failure symptoms.; Table 7-5 Troubleshooting Power Failure Symptoms; Table 7-6 Troubleshooting Current Output Failure
  • Page 182 – Table 7-8 Troubleshooting Time Proportional Output Failure
  • Page 183 – Output Failure
  • Page 184 – Table 7-10 Troubleshooting Alarm Relay Output Failure
  • Page 185 – Table 7-11 explains how to troubleshoot a Keyboard failure.; Table 7-11 Troubleshooting a Keyboard Failure
  • Page 186 – Table 7-11 explains how to troubleshoot a Communications failure; Table 7-12 Troubleshooting a RS-485 Communications Failure
  • Page 187 – Table 7-13 explains how to troubleshoot a Communications failure; Table 7-13 Troubleshooting an Ethernet Communications Failure; Table 7-14 Troubleshooting Auxiliary Output Failure
  • Page 188 – Restoring Factory Configuration; Table 7-15 explains how to restore Factory Configuration.; Table 7-15 Restoring Factory Configuration
  • Page 189 – Software Upgrades; -3 for a list of the available Software Upgrades.; Table 7-16 Software Upgrades
  • Page 190 – FUNCTION
  • Page 191 – Parts
  • Page 192 – Table 8-1 Parts Identification
  • Page 193 – Removing the chassis; Using a thin screwdriver,
  • Page 194 – Modbus RTU Function Codes; General Information; Configuration ID Tags
  • Page 195 – Register Address Structure; The register count definitions are:
  • Page 196 – The Data Byte Count is the number of data bytes of the
  • Page 197 – The Reference Type definition is always 06.; Register; formatted data
  • Page 198 – Request Message; Response Message; Address
  • Page 201 – File Number; for the tag ID numbers.; Table 9-4 Register Address Format for Function Code 21; integer; Unrestricted Registers; ID Tag; Restrictions on Parameter Numbers in One Message; The maximum number of writeable parameters per write request is 1.
  • Page 202 – (The response is an echo of the request)
  • Page 203 – 0 Modbus Read, Write and Override Parameters; Non-volatile Memory Retention
  • Page 204 – Reads minimum 20mS and writes minimum 200mS; Reading Control Data; The following control data can be read from this instrument:; Register Addresses; A Write request for these codes will result in an Error message.
  • Page 205 – Table 10-1 Control Data Parameters; Read Software Options Status; Read; to determine which options are or; Figure 10-1 Software Option Status Information
  • Page 206 – Miscellaneous Read Onlys; Table 10-3 Miscellaneous Read Onlys; SetPoint Program Read Only Information; Table 10-4 SetPoint Program Read Only Information
  • Page 207 – FP; Associated Parameters; Setpoint Limits
  • Page 208 – Using a Computer Setpoint (Overriding Controller Setpoint); Shed
  • Page 210 – Configuration Parameters
  • Page 211 – Security Code
  • Page 217 – Algorithms; INT
  • Page 218 – Input 1 Type
  • Page 221 – Input 2 Type
  • Page 227 – Table 10-18 Set-up Group – Communications
  • Page 230 – Diagnostic Alarm
  • Page 232 – Modbus RTU Exception Codes; It returns a normal response.
  • Page 233 – Query; Exception
  • Page 234 – The MAC address is printed on the case label of each instrument.
  • Page 235 – 2 Further information; Modbus RTU Serial Communications
  • Page 236 – Index
  • Page 240 – 4 Sales and Service
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Honeywell Process Solutions
Industrial Measurement and Control

UDC2500

Universal Digital Controller

Product Manual

51-52-25-127

April 2007

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Summary

Page 2 - Notices and Trademarks; Copyright 2007 by Honeywell; Honeywell Process Solutions

4/07 UDC2500 Universal Digital Controller Product Manual ii Notices and Trademarks Copyright 2007 by Honeywell Revision 5 April 2007 WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty i...

Page 3 - About This Document; Abstract; World Wide Web; Telephone

4/07 UDC2500 Universal Digital Controller Product Manual iii About This Document Abstract This document provides descriptions and procedures for the Installation, Configuration, Operation, and Troubleshooting of your UDC2500 Controller. Contacts World Wide Web The following lists Honeywell’s World W...

Page 4 - Symbol Definitions

Introduction 4/07 UDC2500 Universal Digital Controller Product Manual iv Symbol Definitions The following table lists those symbols used in this document to denote certain conditions. Symbol Definition This CAUTION symbol on the equipment refers the user to the Product Manual for additional informat...

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