Honeywell UDA2182- Manual

Honeywell UDA2182

Honeywell UDA2182– Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – Notices and Trademarks; Copyright 2008 by Honeywell; Honeywell Process Solutions
  • Page 3 – About This Document; Abstract; World Wide Web; Telephone
  • Page 4 – Symbol Definitions
  • Page 5 – Contents
  • Page 6 – CO
  • Page 10 – Tables; Table 8-8 Conductivity of Potassium Chloride Solutions at 25
  • Page 11 – Figures; Figure 5-6 UDA for Cation and Degassed CO
  • Page 13 – Introduction; Multi-function instrument; Multi-language prompts guide the operator step-by-step through; Inputs
  • Page 14 – Outputs
  • Page 15 – Measured pH
  • Page 16 – Password protection; rated enclosure permits use in applications where it may be
  • Page 17 – Specifications; UDA2182 Universal Dual Analyzer
  • Page 19 – Product Classification:
  • Page 20 – ATTENTION
  • Page 21 – Introduction; The topics in this section are listed below.; Unpacking and Preparing
  • Page 22 – Unpacking and Preparing; Procedure; Step
  • Page 23 – Panel Mounting Dimensions; Panel Mounting Procedure
  • Page 24 – Rear Panel Support Plate Dimensions
  • Page 25 – Pipe Mounting
  • Page 26 – Wall Mounting Dimensions
  • Page 27 – Power; General Wiring Practices
  • Page 28 – General Wiring Practices; Qualified personnel should perform wiring only.; Safety precaution; WARNING; Avoid damage to components; Connect the AC mains through a fused disconnect switch.; Conform to code
  • Page 29 – Power Wiring Considerations; including protective earth.; Installing Power Wiring; The Unit may be damaged if you apply power with the wrong voltage.; With Power off; Loosen the four captive screws on the front of the bezel.
  • Page 31 – Figure 4-1 Power Wiring
  • Page 32 – Operating the Analyzer; This section contains instructions for operating the Analyzer.; What’s in this section?
  • Page 33 – Analyzer Overview; Figure 5-1 UDA2182 Operator Interface (all display items shown)
  • Page 34 – Table 5-1 Function of Keys; Key; This takes precedence over the FAILSAFE function.; Enter; • In configuration menu, selects edit mode for selected parameter.
  • Page 35 – Displays Overview; Viewing the Displays; Displays Shown; one PV; Auto Cycle –; or degassed CO; Status Display; Contrast Adjustment; Use the
  • Page 37 – Input Displays; Two Input Display; pH; pH; oC; oC; Figure 5-2 Example – Two Input Display
  • Page 38 – Overview; Press; Auto; Auto; Figure 5-3 PID Loop 1 Edit Display screen example
  • Page 39 – Changing Parameters on the PID Display; Note: Output can only be changed in Manual mode.
  • Page 40 – Auto Cycle Displays; press; AUTO CYCLE 1; Cycle Stop; Figure 5-4 Auto Cycle Display screen example
  • Page 41 – current sequence step
  • Page 42 – Active; This parameter allows you to select the duration of a rinse.
  • Page 43 – Table 5-4 Manually Starting/Stopping the Auto Cycle
  • Page 44 – These messages are listed in Section 12.4.
  • Page 45 – Pharmacopoeia Test Procedure
  • Page 46 – When Pharma is enabled (see Input Configuration – Section 6.6) press; Stage 1; Stage 1; Figure 5-5 Pharma Display screen example; The process temperature is shown in the upper right of the screen
  • Page 47 – Table 5-6 Selecting the Pharma Test on Display; Parameter
  • Page 48 – Warn” is available (See Digital Source Selection
  • Page 49 – Cation Calc Display; pH Calculation from Cation and Specific Conductivity
  • Page 50 – Degassed CO; pH Calculation from Specific and Cation Conductivity Setup; Specific conductivity temperature compensation assumes
  • Page 51 – Standardization for cations; by Degassed Conductivity; The UDA can be configured for CO; Figure 5-7 Cation Display screen example for pH calculations
  • Page 52 – If they; DO NOT; match each other, the possible causes are listed below:; CHECK EXCHANGE RESIN; resulting in an incorrect and low CO; CHECK REBOILER TEMPERATURE
  • Page 53 – Status Display; to display the parameters and the status of each.; Figure 5-8 Status Display screen example; Acknowledge
  • Page 54 – ON
  • Page 57 – Sum
  • Page 58 – Figure 5-9 Event History Display screen example; ALARM 1 ON
  • Page 59 – Clear Event History; “Maintenance”; “Display”; “Clr Evt Hist”; “Yes”
  • Page 60 – Process Instrument Explorer Software; Infrared port available on every UDA2182.; Pocket PC
  • Page 61 – Infrared communications; What if I have several analyzers on the same panel? How can I be sure I
  • Page 62 – Modbus Communications; DHCP
  • Page 63 – Configuration
  • Page 64 – Signal Connection Key
  • Page 65 – Main Setup Menu; Accessing the Main Menu; Menu Indicators; Setup Group Overview; Input 1 and Input 2; and associated parameters; Calc Value 1 and 2; select the; Outputs Configuration
  • Page 67 – Basic Configuration Procedure; Selecting a parameter for edit:; Editing a parameter having a text string as an assigned value:; Editing a parameter having a numeric value
  • Page 68 – General Rules for Editing
  • Page 69 – Exit Setup Mode; Exit; Until you see the main Setup screen.
  • Page 70 – Analog and Digital Signal Sources; Signal Type
  • Page 71 – Table 6-3 Analog Signal Sources; Analog Signal
  • Page 72 – Table 6-4 Digital Signal Sources; Digital Signal
  • Page 75 – Inputs Configuration; Table 6-5 Input Configuration
  • Page 79 – Upper range limit defaults according to the table below:
  • Page 80 – PV Type; PV Range
  • Page 82 – Solu Temp Comp; Wire Len Feet
  • Page 84 – Dissolved
  • Page 85 – PV Bias
  • Page 86 – Outputs Configuration; “Outputs”; Table 6-6 Outputs Configuration; selection
  • Page 87 – Parameters in engineering units.
  • Page 88 – Relays Configuration; A Digital Output Relay; “Relays”
  • Page 89 – to display the; Table 6-7 Relays Configuration; Set relay
  • Page 92 – Source
  • Page 93 – Alarms Configuration; Alarm 1 through 4; Range Switch using Math, Monitor, and Switch Blocks
  • Page 94 – Accessing Alarms Menu; “Alarms”; Table 6-8 Alarms Configuration
  • Page 95 – Monitors Configuration; “Monitors”; Table 6-9 Monitors Configuration; See Notes on next page
  • Page 96 – NOTE 2: For High Monitor; If Input less than setpoint Output = ON
  • Page 97 – Math Configuration; “Math”
  • Page 98 – Table 6-10 Math Configuration
  • Page 99 – Logic Configuration; “Logic”
  • Page 100 – Table 6-11 Logic Configuration; all
  • Page 101 – Auxiliary Configuration
  • Page 102 – Accessing Auxiliary Menu; “Auxiliary”; Table 6-12 Auxiliary Configuration; Select B; Switch; If Select B is OFF then Switch Output = In A; if fewer than 11 breakpoints are needed
  • Page 104 – PID Control Configuration
  • Page 105 – Option ID
  • Page 106 – Accessing Control Menu; “PID Control”; Table 6-13 PID Configuration
  • Page 109 – Table 6-14 PID Tuning
  • Page 110 – Table 6-15 PID Alarms; Alarm 1 Setpoint 1 Type
  • Page 112 – Auto Cycling Configuration; Input Board Type; “Auto Cycling”; Auto Cycle 1 or Auto Cycle 2
  • Page 113 – Table 6-16 Auto Cycling Configuration
  • Page 115 – pH Auto Cycling Configuration Example
  • Page 116 – Max Cal Mins
  • Page 117 – Variables Configuration; “Variables”; Table 6-18 Variables Configuration
  • Page 118 – Communication Configuration; “Communication”; Table 6-19 Communication Configuration
  • Page 120 – Maintenance Configuration; Accessing Maintenance Menu; Table 6-20 Maintenance Configuration; See note at end of table
  • Page 124 – Tag Names
  • Page 126 – Inputs and Outputs Wiring
  • Page 127 – General Wiring Practices; CAUTION
  • Page 128 – Gage Number; inputs; ) or heavier signal input wiring is required.
  • Page 129 – Inputs and Outputs; Open connector by carefully lifting connector as shown:
  • Page 130 – Wiring terminals and board location; Figure 7-1 Wiring Terminals and board Location
  • Page 131 – Table 7-2 Procedure for installing Input and Output wiring; Turn off the power to the analyzer.; external circuits is recommended.
  • Page 132 – Direct pH/ORP Input Wiring Diagrams; Durafet III; jumper at; jumper at; Figure 7-2 Terminal Designations for Durafet III Electrode
  • Page 133 – Durafet II
  • Page 134 – Glass Meredian II
  • Page 135 – ORP; Figure 7-6 Terminal Designations for ORP; Figure 7-7 Terminal Designations for Direct pH/ORP with
  • Page 136 – Figure 7-8 Terminal Designations for HPW7000 System
  • Page 137 – HB Series pH or ORP
  • Page 138 – Glass Meredian External Preamp; Preamplifier; When using 022283 preamplifier module, jumper between “SC” and “ET”; at; the preamp
  • Page 139 – Durafet II External Preamp
  • Page 140 – Durafet II Cap Adapter
  • Page 141 – Durafet III Cap Adapter
  • Page 143 – Dissolved Oxygen; Connecting; – Blue Shield wire first, then in this order:; Disconnecting; – Go in reverse
  • Page 144 – Figure 7-17 Terminal Designations for Dissolved Oxygen with
  • Page 145 – Communications Card; TX; Figure 7-18 Terminal Designations for Communications Card
  • Page 146 – Power Supply/Analog Output/Relay Output Card
  • Page 147 – Option Card; * Contact Closure only; Figure 7-20 Terminal Designations for Option Board
  • Page 148 – Input; Output Cal; – calibrate; Temp Input Cal; – calibrate
  • Page 149 – Calibration Menu; CALIBRATION
  • Page 150 – Conductivity; Calibration trim can be reset as described in Section 8.7.
  • Page 151 – Recommendations for Successful Measurement and Calibration; Selection and care of electrode system or cell essential; Rinse electrodes thoroughly between buffer solutions.
  • Page 152 – pH Calibration; “Buffering”; The two reference solutions must have a pH difference of at least 2.; “Sample”; Repeatedly until the; One Input; Yes
  • Page 153 – Analyzer stores information on multiple buffers
  • Page 154 – Calibration functions; Table 8-1 Standard pH Buffer Values
  • Page 156 – Calibrating the pH Offset
  • Page 157 – Buffering Method of Calibrating pH Electrodes; Recommended for most applications
  • Page 160 – Sample Method of Calibrating pH Electrodes; Materials
  • Page 162 – In the same screen as “Sample Cal”, use the; Figure 8-1 Resetting pH Offset and pH Slope; ENTER
  • Page 163 – ORP Calibration Using Reference Solution
  • Page 164 – Table 8-5 Oxidation-Reduction Potential of Reference Solutions
  • Page 166 – ORP Calibration Using Voltage Input; Calibrates Analyzer only; This procedure can only be used when measuring ORP; This procedure should be performed by qualified personnel only.; Disconnect the power; With the power off open the case:
  • Page 168 – Figure 8-2 Resetting ORP Offset
  • Page 169 – Conductivity Calibration; Calibration trim can be removed as described in this section.; Entering the Cal Factor for each cell
  • Page 170 – Determining TDS conversion factor; All water is evaporated.
  • Page 174 – In the same screen as “; keys to highlight “; Reset Trim
  • Page 175 – Table 8-10 Procedure for Sample Method of Calibrating Cation pH
  • Page 177 – Rst pH Offset
  • Page 178 – Dissolved Oxygen Calibration
  • Page 179 – This is the simplest and most commonly used method of calibration.; Assure that the probe has been powered for at least one hour.
  • Page 181 – The air is below freezing (32; Use; Input 1 or 2 DO Cal
  • Page 183 – Calibrating the Integral Pressure Sensor
  • Page 184 – Running a Probe Bias Scan; However, in some applications, the performance of the DO probe; Test initiation
  • Page 185 – Display Graph
  • Page 186 – water reduction; ) begins to occur and the current
  • Page 188 – to save; “IN1 DO CAL
  • Page 189 – Resetting Pressure Offset or Bias Volts; IN 1 DO Cal; Reset Prs Offset; ” or; Reset Bias Volts; Figure 8-6 Resetting Pressure Offset or Bias Volts
  • Page 190 – Outputs; PV Input Cal; Dissolved Oxygen; Calibration
  • Page 191 – Output Calibration
  • Page 195 – Disconnect power before opening; Close the case and power up the unit.; Do not apply power until
  • Page 196 – Viewing and resetting 20mA and 4mA Offset; Reset; ” or “; Reset 4mA Offset
  • Page 197 – 0 Temperature Input Calibration; Temperature Input Calibration
  • Page 198 – Temperature Input Calibration; ” Input Temp Cal”
  • Page 200 – Viewing and resetting Temperature Offset; Temp Cal; Reset Tmp Offset
  • Page 201 – 1 Calibration History; . The Main Calibration Menu will appear.; Cal History; Item
  • Page 202 – Clear Calibration History; “Clr Cal Hist”
  • Page 203 – 2 Diagnostics and Messages; System Status Messages
  • Page 204 – System Status Messages; Status Message
  • Page 205 – Calibration Diagnostics; Table 12-2 Probe Calibration Diagnostics
  • Page 206 – Auto Cycle Fail Messages; is active whenever an auto cycle failure has occurred. The status; Table 12-3 Auto Cycle Fail Messages; Fail Message
  • Page 207 – Pharma Fail Messages; displayed during a fail state. These messages are listed below:; Table 12-4 Pharma Fail Messages; Warn; Fail; Condition; Condition
  • Page 208 – 3 Ethernet and Communications
  • Page 209 – 4 Accessories and Replacement Parts List; Numbers
  • Page 210 – Part Numbers; Description
  • Page 211 – 5 Appendices; Table of Contents; Conductivity/Resistivity; Appendix N – Sample Tap Electrode Mounting Recommendations
  • Page 212 – Appendix A – Entering Values for Lead Resistance Compensation; See Appendix B; The resistance of each available gauge choice (in copper wire) is:; Figure 15-1 Example of a Conductivity Loop
  • Page 213 – ohms
  • Page 214 – Appendix B – Entering Values for Lead Resistance Compensation; Titanium cells; Figure 15-2 Example of a Conductivity Loop
  • Page 215 – ohms
  • Page 216 – Appendix C - Cyanide Waste Treatment; Figure 15-3 Cyanide Treatment System
  • Page 217 – First Stage of Cyanide Destruction; NaOCl; Titration curve
  • Page 218 – Importance of pH control; Removal of suspended metal hydroxides
  • Page 219 – Batch Treatment; ORP Potential a Measure of Status of Reaction
  • Page 220 – Appendix D – Chrome Waste Treatment; Use of Chromates; ppm before discharge.; Technique for chrome removal; to Cr; Figure 15-5 Chrome Treatment System
  • Page 221 – First Stage of Chrome Removal; SO; chrome is; Figure 15-6 Chrome Reduction - Typical Titration Curve
  • Page 222 – Second Stage of Chrome Removal; In this stage the wastewater is neutralized to precipitate the Cr; pH control point close to neutral point; ), the sodium hydroxide is added to raise pH to 8 as in the second; ORP Potential a Measure of Status; ), a reducing ion, donates electrons which makes the electrode more
  • Page 223 – , accepts electrons and makes the; Potential cannot be used as monitor of effluent
  • Page 224 – Appendix E – Two-cell Applications; Ion Exchange
  • Page 225 – Parts Rinsing
  • Page 226 – Softener Monitor; Steam Power Measurements; Specific conductivity -- chemical treatment level
  • Page 228 – Appendix F – Using a Precision Check Resistor; This technique can be used two ways:; Set cal factor and calibration trim for ideal conditions; Conductivity (microSiemens/cm)
  • Page 229 – S, use cell constant 0.1 and perform the following calculation:; Concentration values; Cell Constant
  • Page 230 – Appendix G – Noise Testing, Dissolved Oxygen Application; Hints for Reducing Noise; to 2.0 VDC depending on oxygen level
  • Page 231 – Appendix H – DO Probe and Analyzer Tests; No additional configuration should be done.; Check for probe membrane leakage; Remove probe from analyzer and process.
  • Page 232 – Check that analyzer is working
  • Page 234 – Appendix I – Parameters Affecting Dissolved Oxygen; Pressure; S is the solubility at barometric pressure of interest (P)
  • Page 235 – Appendix J – Discussion on Chemical Interferences on; There are four contributors to measured current:; Faradaic Currents
  • Page 236 – Faradaic Interferences; The DO probe responds to oxygen partial pressure as follows:; Sulfite Based Zero Testing
  • Page 237 – Appendix K – Percent Saturation Readout; Table 15-2 Dissolved Oxygen Solubility vs. Temperature
  • Page 238 – Appendix L – Leak Detection in PPB Applications; Unless already in air, open the probe to air for 30 seconds.
  • Page 239 – Appendix M – Procedure for Low Level ppb Dissolved Oxygen
  • Page 240 – To Calculate True Value; Figure 15-7 Suggested ppb Dissolved Oxygen Test Set-up
  • Page 241 – Appendix N – Sample Tap Electrode Mounting
  • Page 243 – Appendix O – Auto Clean and Auto Cal Examples; Automatic Cleaning and Calibration
  • Page 244 – Figure 15-9 Auto Clean Setup
  • Page 245 – Automatic Calibration of ppb Dissolved Oxygen Probe
  • Page 246 – Appendix P – AutoClean and AutoCal Theory and Piping; • Install piping and valves as diagrammed in this section.; AutoClean Sequence and Piping; Rinse sequence
  • Page 247 – Figure 15-11 Automatic Electrode Wash Setup; Select valves and fittings with appropriate pressure ratings; AutoCal Sequence and Piping
  • Page 248 – Figure 15-12 Rinse and One-Point Calibration; Rinse and two-point calibration sequence
  • Page 249 – Minimize liquid volume in system; Two-Point Calibration
  • Page 251 – Index
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Honeywell Process Solutions

UDA2182

Universal Dual Analyzer

Product Manual

70-82-25-119

January 2009

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Summary

Page 2 - Notices and Trademarks; Copyright 2008 by Honeywell; Honeywell Process Solutions

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