Page 3 - Trademark Information; LonMaker are trademarks of Echelon Corporation.
EXCEL 500/600 INSTALLATION INSTRUCTIONS GSM Antenna Installation ....................................................................................... 47 M20 Terminal Set-up............................................................................................... 47 Trademark Information Eche...
Page 4 - REVISION OVERVIEW; throughout
EXCEL 500/600 INSTALLATION INSTRUCTIONS REVISION OVERVIEW On the following pages, changes have been made compared to the previous release of this document: Page: Change: throughout Information regarding Distributed I/O modules has been removed. Please refer instead to Distributed I/O Product Data (E...
Page 5 - SAFETY INSTRUCTIONS; CAUTION
EXCEL 500/600 INSTALLATION INSTRUCTIONS SAFETY INSTRUCTIONS — When performing any work (installation, mounting, start- — Use only accessory equipment which comes from or has up), all instructions given by the manufacturer and in been approved by Honeywell. particular the safety instructions provided...
Page 6 - MOUNTING; Control Unit Installation; Fig. 3. Up to five housings can be connected together
EXCEL 500/600 INSTALLATION INSTRUCTIONS MOUNTING Control Unit Installation The Excel 500 and 600 controllers have the same housing and can be installed two different ways: — Installation inside a control panel (see page 8). — Installation through a control panel door (see page 10). Fig. 1. Excel 500...
Page 8 - Setting the Module Address (not XCL5010); Fig. 8. Internal module HEX switch location; Installation Inside a Control Panel; IMPORTANT; Fig. 12. Installing the base in the panel
EXCEL 500/600 INSTALLATION INSTRUCTIONS Setting the Module Address (not XCL5010) In the case of application prior to CARE 4.0, you can set the module address using the rotary HEX switches located on the upper surface of the respective input and output modules. The rotary HEX switch of Distributed I/...
Page 9 - Plug in the enclosure.; Fig. 13. Housing locking screws and latches; Shift latches inwards until the housing is released.
EXCEL 500/600 INSTALLATION INSTRUCTIONS 3. Code the terminal block (see section "Coding the Terminal Block (not XCL5010)" on page 7). 4. Make sure that the locking screws are positioned as shown in Fig. 13. 5. Plug in the enclosure. Fig. 15. Excel 500/600 extended wiring base Fig. 13. Housin...
Page 10 - before; Installation through a Control Panel Door; Fig. 17. Inserting the communication module
EXCEL 500/600 INSTALLATION INSTRUCTIONS Excel 500-XCL5010 Plug in the communication module until it snaps into the con 1. Attach the DIN rail mounting clips to the housing. troller housing 2. Mount the controller on the DIN rail. NOTE: If the communication module has been replaced or pulled out and...
Page 11 - Turn retaining clamp to fix housing.
EXCEL 500/600 INSTALLATION INSTRUCTIONS External Installation of XI582AH Operator Interface 1. Remove the cover. Fig. 20. Housing retaining clamp 4. Turn retaining clamp to fix housing. 5. Code the terminal block (see page 7). 6. Install the base. Fig. 21. Installing the wiring base 7. Complete elec...
Page 12 - Deactivating Backlit Display of the XI582AH
EXCEL 500/600 INSTALLATION INSTRUCTIONS Fig. 26. Routing the cable 4. If mounting on a wall, remove feet. Fig. 27. Removing feet 5. Attach the housing to the wall. Fig. 28. Attaching to wall 6. Make electrical connections (gray wire not used). 7. Reconnect cable to panel if removed in step 2. Fig. 2...
Page 13 - Distributed I/O Installation
EXCEL 500/600 INSTALLATION INSTRUCTIONS Fig. 31. Jumper location (backlight ON position) The figure above shows the location of the jumper. To change jumper position, disconnect the connector first, then pull off jumper with tweezers or pincers and move to new position. When the jumper is enabled (O...
Page 14 - Dimensions
EXCEL 500/600 INSTALLATION INSTRUCTIONS Dimensions Excel 500/600 Fig. 34. Excel 500/600 outside dimensions EN1R-1047GE51 R0902 14
Page 17 - Battery Activation during Commissioning; Unscrew the computer module cover with a; Fig. 37. Accessing the battery compartment; Remove the safety tag.; Replacing the Battery
EXCEL 500/600 INSTALLATION INSTRUCTIONS Battery Activation during Commissioning (XC6010, only) The controller is delivered from the factory with the battery in the computer module electrically isolated from the internal circuitry by a safety tag to prevent the battery from discharging in transit. Th...
Page 18 - Dismantling the Control Panel Unit; Fig. 40. Releasing housing locking screws; Dismantling the Control Panel Door Unit; Release the metal retaining clamp.; Panel Unit; Always plug in the communication module
EXCEL 500/600 INSTALLATION INSTRUCTIONS NOTE: The CPU modules XC5010C and XCL5010 do not contain a battery. RAM is buffered for 3 days by a capacitor. Dismantling the Control Panel Unit Before dismantling the controller, the low voltage switch S1 of the power supply module must be switched OFF (posi...
Page 19 - Dismantling the XI582AH Operator Interface; Dismantle the controller housing as depicted.; Fig. 43. Opening the XI582AH Operator Interface unit
EXCEL 500/600 INSTALLATION INSTRUCTIONS Dismantling the XI582AH Operator Interface Use a pencil or similar object to open the XI582AH Operator Interface. 2 2 1 1 0000079b Fig. 42. Removing Excel 500-XCL5010 from DIN rail 1. Dismantle the controller housing as depicted. 2. Pull the lower part of the ...
Page 20 - ELECTRICAL CONNECTIONS; The L; bus must not be shielded on the; WARNING; High voltage
EXCEL 500/600 INSTALLATION INSTRUCTIONS ELECTRICAL CONNECTIONS When connecting the controller, both VDE, National Electric Code NEC (or equivalent) and any local regulations concerning grounding and zero voltage must be observed. Electrical work should be carried out by a qualified electrician. Und...
Page 21 - to 10V sensors, totalizers, digital inputs, 0 to 10V signals for; Lightning Protection; actuator with separate transformers
EXCEL 500/600 INSTALLATION INSTRUCTIONS XC5010C / XC6010 Cable Lengths and Sizes A cable length of 1300 ft (400m) with a cross sectional area of 0.5 mm 2 (20 AWG) is permissible for a two-core, 0 to 10 Vdc Table 3. Cable sizing signal cable. Type of signal Cross sectional area ≤≤≤≤ 300 ft (100 m) ≤≤...
Page 22 - Summary of Internal Modules
EXCEL 500/600 INSTALLATION INSTRUCTIONS Summary of Internal Modules Table 4. Summary of Excel 500/600 internal modules Module Name Inputs Outputs Manual override switches LED display Computer module XC5010C, XC5210C Reset button L ON W ORKS service button RS232 front-rear switch L ON W ORKS Service ...
Page 23 - Line Power Supply; No additional loads may be connected !; Table 5. 1450 series transformers data
EXCEL 500/600 INSTALLATION INSTRUCTIONS Line Power Supply WARNING A separate CRT 6 or 1450 series (U.S.) transformer must be used for each of the EXCEL 500/600 controller's 24 V supply. No additional loads may be connected ! Each additional XL500/600 controller requires its own transformer. An addit...
Page 24 - Fig. 50. Excel 600 submodule mounting location; bus) is connected to
EXCEL 500/600 INSTALLATION INSTRUCTIONS Fig. 50. Excel 600 submodule mounting location For information pertaining to system bus baud rates and termination switch settings, see section "C-Bus Termination (Excel 600)" on page 38. Fig. 48. Excel 600 CPU modem connection The XC6010 has 2 EPROMs ...
Page 25 - Shielded cable is not necessary for the L; Fig. 52. Excel 500 CPU module front panel; XP502 Power Supply Module; Fig. 53. XP502 Power supply module and watchdog; Watchdog relay terminals 17 and 18 connected.
EXCEL 500/600 INSTALLATION INSTRUCTIONS NOTE: Shielded cable is not necessary for the L ON W ORKS bus. The serial port connections at the back of the module can be used to connect an XI582 MMI or, for CPUs with firmware version V2.1.0 or newer, a modem or ISDN terminal adapter. See section "Remo...
Page 27 - connector modules for powering the Distributed; XF521A Analog Input Module; Table 7. Accuracy of analog input sensors; With current sensors, a terminating resistor of R1 = 499 ohms; mA) available for various sensor circuits.; Fig. 57. XF521A Analog Input module connections
EXCEL 500/600 INSTALLATION INSTRUCTIONS XP502 with External UPS XAPU 24-2F (Distributed I/O and Internal Modules) As shown in the figure below, two XAPU 24-2F UPSs are required when the controller has both internal and Distributed I/O modules connected. Fig. 56. Connection of XAPU 24-2F UPS (interna...
Page 28 - XF526 Analog Input Module; Table 8. Accuracy of analog input sensors
EXCEL 500/600 INSTALLATION INSTRUCTIONS Fig. 58 shows several connection examples for various sensors: WS21 Wind Sensor; SAF 25 Solar Sensor; and VMP Feedback Potentiometer. Fig. 58. XF521A connection examples Fig. 59 shows connections to a TF26. Terminals 1, 3: temperature adjustment Terminals 5, 3...
Page 29 - XF523A Digital Input Module; If the inputs are used as totalizers, Table 9 applies.
EXCEL 500/600 INSTALLATION INSTRUCTIONS Fig. 60. XF526 Analog Input module connections XF523A Digital Input Module The digital input module can process DC or AC voltage signals. The module has 12 digital inputs. When the input voltage reaches 5 V, the digital signal is set to a status of "1"...
Page 31 - XF525A Three-Position Output Module; Technical Specifications
EXCEL 500/600 INSTALLATION INSTRUCTIONS XF525A Three-Position Output Module Technical Specifications An L 16 miniature circuit breaker or G 10 A quick blow fuse should be used to protect the 240 Vac mains supply. Voltage rating: 240 Vac or 28 Vdc max. NOTE: The maximum voltage for the U.S. is 24 V. ...
Page 32 - Serial Port; Table 11. Signals of serial port; MMI Connection
EXCEL 500/600 INSTALLATION INSTRUCTIONS Excel 500-XCL5010 The Excel 500-XCL5010 housing comprises a removable screw terminal block for direct power supply wiring. For proper installation of the terminal block, follow these instructions: 1. Read the complete chapter "Installation" carefully. ...
Page 33 - Screw Terminal Block Installation Procedure
Fig. 69. Transformer example Use quick-acting backup fuse 10 A (or automatic H16 or L16) to protect transformer primary side. On the primary side of the CRT 2, there is a fusible output of type M 0.315 A (T) 250 V for the purpose of fine fusing. NOTE: When selecting the appropriate transformer, con...
Page 34 - High-Impedance Sensors and Active Sensors; NTC and Low-Impedance Sensors
EXCEL 500/600 INSTALLATION INSTRUCTIONS 4. Select one of the transformers of the CRT-series or 1450 series from the tables on the previous page or take a commercially available standard transformer fulfilling the requirements listed in Table 14. 5. Make sure that the communication module is attached...
Page 35 - Further connections:; Temperature sensor terminal TF26; Table 15. Accuracy of analog input sensors; When the input is identified as a DI point in CARE (DI; Range
EXCEL 500/600 INSTALLATION INSTRUCTIONS ground Vi 10 Vdc Immersion temperature sensor VF 100 Air duct temperature sensor LF 100 25K ohm Wind sensor: Wind sensor WS21. Further connections: 200K ohm Temperature sensor terminal TF26 Table 15. Accuracy of analog input sensors Fig. 75. Analog input / low...
Page 36 - COMMUNICATIONS; Bus Wiring; network segment. The step; maximum total wire length; Bus Termination
EXCEL 500/600 INSTALLATION INSTRUCTIONS COMMUNICATIONS L ON W ORKS Bus Wiring Connection between the Distributed I/O modules and the CPU are made from the L ON W ORKS connector module XSL511. The L ON W ORKS bus is a 78-kilobit serial link that uses transformer isolation so that the bus wiring does ...
Page 37 - singly-terminated FTT network; In the case of either a daisy chain or free-topology L; Submodule; System Bus Cable Specification
Honeywell XAL-Term EXCEL 500/600 INSTALLATION INSTRUCTIONS Fig. 80. Termination Module 209541B connections for a singly-terminated FTT network 3 4 5 shield 1 shield 4 3 0 6 LON Termination plug-in jumper FTT/LPT Bus FTT/LPT Free Park Position removable screw-type 3-pole terminal block L L O O N N Fi...
Page 38 - C-Bus Extension by Using Repeaters
EXCEL 500/600 INSTALLATION INSTRUCTIONS Inside the cabinet: J-Y-(ST)Y 2 x 2 x 0.8 Outside the cabinet: A-Y-(ST) 2 x 2 x 0.8 In principle, data transmitting cables should be shielded in case of RFI. The following summarizes cable types and gives selection guidance. Note that baud rate and maximum bus...
Page 39 - Excel 600 Cable Specifications
Fig. 84. Excel 500-XCL5010 C-Bus DIP switch location Table 23. DIP switch settings for C-Bus termination (Excel 500-XCL5010) DIP switch Communication Controller Com- setting speed location patibility XD505A, up max. 9.6 Kbaud - XL20XD middle of XD508, middle max. 76.8 Kbaud bus XL20XD508 beginning o...
Page 40 - Excel 500 Cable Specifications; cable details; You can also use a standard null modem cable.
EXCEL 500/600 INSTALLATION INSTRUCTIONS Excel 500 Cable Specifications The XI582AH Operator Interface can be connected either to the or the back of the XC5010C. — XW582 cable, front connection, length 15 ft (5 m) — XW583 cable, back connection, length 15 ft (5 m) Fig. 87. Excel 500 / XI582 cables Th...
Page 41 - MMI Cables; Table 24. Cable specifications; Modem or ISDN Terminal Adapter Connections
SHIELD 1 2 3 4 5 9 6 7 8 9 678 1234 5 XW585 1234 5 9 678 RTS RxD DCD TxD RI DTR CTS GND Excel 500-XCL5010 Cable Specifications MMI Cables Ready-made cables with the shield already connected to the computer module plug end are available for the connection of external MMIs. Table 24. Cable specificati...
Page 43 - REMOTE COMMUNICATIONS; Modem or ISDN Terminal Adapter; Fig. 92. Serial port locations on Excel 500; Modem Requirements; No Set-up for Standard Modem Behavior
EXCEL 500/600 INSTALLATION INSTRUCTIONS REMOTE COMMUNICATIONS The following applies to the XC5010C and XCL5010, only. For remote communications with up to three XBS Building Centrals, a modem or ISDN terminal adapter can be connected directly to the serial port of the XC5010C CPU (either front or re...
Page 45 - M20T Safety Precautions; Required Third-Party Equipment; Mechanical characteristics:
EXCEL 500/600 INSTALLATION INSTRUCTIONS modem connected to the Excel controller serial port, and it then transmits via GSM like a cellular (mobile) phone. NOTE: Communication via GSM requires firmware version V2.3.0 or higher. IMPORTANT With the M20T, data communication is possible only in 900 MHz G...
Page 46 - Serial Cable; Frequency RX; Antenna Examples
EXCEL 500/600 INSTALLATION INSTRUCTIONS Protection fuse 1 A, fast blow Max. RF power 2 W at 900 MHz Power supply connector 6-pin modular CE conformity: • 89/336/EC (EMC guideline) • 73/23/EC (Low voltage guideline) • 91/263/EC (Telecommunications devices guideline) Standards: • EMC: ETS 300 342-1 • ...
Page 47 - GSM Antenna Installation
EXCEL 500/600 INSTALLATION INSTRUCTIONS GSM Antenna Installation The maximum antenna cable length is 8.0m (including the 20 cm M20 Terminal cable). Use a cable that is specified by the supplier of the GSM antenna. Improper cables with resistances that are too high will reduce the amplification of th...
Page 48 - Verification of the PIN; Connect the XI582AH MMI.
EXCEL 500/600 INSTALLATION INSTRUCTIONS NOTE: As soon as the PIN is entered into the Excel controller, the following mechanisms will take place automatically: — Cyclical check (once per minute) for existence of the PIN number in the M20 (AT+CPIN?) — Sending of PIN number to M20T, if it has lost it. ...
