Page 2 - in lieu of all other warranties, expressed or; . Specifications may; Honeywell Field Solutions
ii Installation and Maintenance Manual 10/07 Copyright, Notices, and Trademarks Printed in U.S.A. – © Copyright 2007 by Honeywell Inc. Revision– 10/07 Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales off...
Page 3 - About This Document; Abstract; Honeywell Documents
10/07 Installation and Maintenance Manual iii About This Document Abstract The purpose of this manual is to support the installation and maintenance of the 4973 Series Conductivity Cells. Revision Notes The following list provides notes concerning all revisions of this document. Rev. ID Date Notes 0...
Page 4 - Contacts; World Wide Web; Contact us by telephone at the numbers listed below.; Organization Phone; United States and Canada
iv Installation and Maintenance Manual 10/07 Contacts World Wide Web http://hpsweb.honeywell.com Telephone Contact us by telephone at the numbers listed below. Organization Phone Number United States and Canada Honeywell 1-800-423-9883 Tech. Support
Page 5 - Contents
10/07 Installation and Maintenance Manual v Contents 1. INTRODUCTION ................................................................................................... 1 1.1 Overview .......................................................................................................................
Page 6 - Figures
vi Installation and Maintenance Manual 10/07 Figures Figure 1-1 4973 Type Conductivity Cells, for Flow and Insertion-type Applications. _______________ 2 Figure 1-2 Recommended Locations for Mounting a Conductivity Cell __________________________ 3 Figure 1-3 Two Piping Arrangements for the Cell ___...
Page 7 - The; and 10 Cell Constants
Introduction 10/07 Installation and Maintenance Manual 1 1. Introduction 1.1 Overview The 4973 Type cells , Figure 1-1, have a rugged configuration for reliable, continuous measurements of electrolytic conductivity in industrial water processes at temperatures up to 140 ° C at 250 psig. They are app...
Page 8 - Cells Only
Introduction 2 Installation and Maintenance Manual 10/07 Universal Head ¾” Conduit Conductivity Cell Potted Connector Housing 1 1/8" Hex Across Flats 3/4 NPT Molding Flow Holes Flow Channel Graphite Electrodes Teflon Sheath FLOW FLOW Titanium Electrodes Insertion Depth (See Specifications) 0.0 1...
Page 9 - Cool er; Flow; Figure 1-3 Two Piping Arrangements for the Cell
Introduction 10/07 Installation and Maintenance Manual 3 PreferredCell Locations Cool er Pump Process a/n 23340 Figure 1-2 Recommended Locations for Mounting a Conductivity Cell Flow (b) Cell Mounted in PES Flow Chamber Flow (a) Cell Mounted in 3/4" NPT Pipe Tee* (Customer Supplied) *Maximum all...
Page 10 - Quick Disconnect Option
Specifications 4 Installation and Maintenance Manual 10/07 2. Specifications 2.1 Specifications for 04973 Series Parameter Description Cell Constant 04973 Series: 0.01, 0.1, 1.0 and 10 as specified Electrode Material 0.01 and 0.1 constant , titanium 1.0 and 10 constant , high density graphite with T...
Page 11 - General Requirements; ATTENTION
Installation 10/07 Installation and Maintenance Manual 5 3. Installation 3.1 General Requirements Observe the following before installing a conductivity cell. Specific requirements for particular types of installation are given in Sections 3.3 and 3.4. • Do not remove the Teflon sheath on 1or 10 con...
Page 12 - Installation
Installation 6 Installation and Maintenance Manual 10/07 3.3 In-Line Type Mounting In addition to the General Requirements outlined above, note the following with regard to insertion-type mounting: • Make certain the liquid head is above the cell location during measurement. A vertical insertion (fr...
Page 13 - Torque Recommendations; Figure 3-1 Dimension Drawing for 055919 Flow Chamber
Installation 10/07 Installation and Maintenance Manual 7 3.5 Torque Recommendations For inserting a cell in metal fittings or bushings - 40 ft-lb maximum. For inserting a cell in plastic fittings or bushings - 10 ft-lb maximum. Always use pipe sealant (preferably Teflon tape). 3.6 Dimension Drawings...
Page 16 - Electrical Connections; Instrument Wiring for 4973 Cells with Integral Cable; with junction box head connected to UDA2182
Electrical Connections 10 Installation and Maintenance Manual 10/07 4. Electrical Connections 4.1 Overview The terminal board connections for the various Honeywell measuring instruments are given in the appropriate Figures in this section. To avoid the possibility of AC pickup in the cell leads, sep...
Page 17 - with Integral Cable Leads Directly Connected
Electrical Connections 10/07 Installation and Maintenance Manual 11 Figure 4-2 Installation Diagram, 4973 Cells, with Integral Cable Leads Directly Connected to UDA2182 Analyzer or Connected to Junction Box YELLOW COAX 50 20 OR 50 FT. CABLE LENGTH. Direct Cell to Analyzer Installation NOTES 5. FOR P...
Page 18 - Figure 4-3 Model 4973 Series to APT Series Analyzer/Transmitter
Electrical Connections 12 Installation and Maintenance Manual 10/07 4.2.2 Model 4973 Series with Integral Cable to APT Series Analyzer/Transmitter 04973 series cells with integral cable leads connected to an APT4000 04973 series cells with integral cable leads connected to an APT2000 Figure 4-3 Mode...
Page 19 - Instrument Wiring for 4973 Cells with Quick Disconnect Cable; Wiring Model 4973 with Quick Disconnect Cable to Junction Box; junction box
Electrical Connections 10/07 Installation and Maintenance Manual 13 4.3 Instrument Wiring for 4973 Cells with Quick Disconnect Cable 4.3.1 Wiring Model 4973 with Quick Disconnect Cable to UDA2182 Figure 4-4 Wiring Diagram for 4973 Cells with Quick Disconnect Cable Connected to UDA2182 Analyzer 4.3.2...
Page 20 - Wiring Model 4973 with Quick Disconnect Cable to APT
Electrical Connections 14 Installation and Maintenance Manual 10/07 4.3.3 Wiring Model 4973 with Quick Disconnect Cable to APT Figure 4-6 Wiring Diagram for 4973 Cells with Quick Disconnect Cable Connected to APT4000 Figure 4-7 Wiring Diagram for 4973 Cells with Quick Disconnect Cable Connected to A...
Page 21 - To Clean the Cell
Maintenance 10/07 Installation and Maintenance Manual 15 5. Maintenance 5.1 Overview The only maintenance that may be required is occasional cleaning. When cleaning, avoid scratching electrode surfaces. Do not use a brush or pipe cleaner. 5.2 To Clean the Cell The cell will require cleaning if sludg...
Page 22 - Air Entrapped in Cell Flow Channel; Increase flow to at least 1 gpm.
Maintenance 16 Installation and Maintenance Manual 10/07 5.5 Air Entrapped in Cell Flow Channel If measurement errors appear for horizontal mountings of a 1 or 10 constant cell, it may be that air is entrapped in the cell flow channel. Take one of the following actions to eliminate this problem: • I...
Page 23 - Accessories and Spare Parts
Accessories and Spare Parts 10/07 Installation and Maintenance Manual 17 6. Accessories and Spare Parts Description Part Number Flow Cell Housing (PES) 055919 Flow Cell Housing (316 SS) 31079198 Junction Box 31316260 Teflon Shield White for 1 const. cell 31021599 Clear for 10 const. cell (see note b...