Page 2 - Airport Systems; PLC Health Monitoring & Reporting Sys; HISTORY OF REVISIONS; Preliminary; NOTICE; LIMITED WARRANTY
Airport Systems PLC Health Monitoring & Reporting Sys i Manual EPM40002083-001 Rev - HISTORY OF REVISIONS Rev. Comment ECO# Approved Date 1 Preliminary NOTICE The integrity and reliability of Honeywell airport lighting systems are dependent on the use of Honeywell parts and components. To ensure...
Page 3 - DISCLAIMERS
Airport Systems PLC Health Monitoring & Reporting Sys ii Manual EPM40002083-001 Rev - DISCLAIMERS This manual could contain technical inaccuracies or typographical errors. Honeywell reserves the right to revise this manual from time to time of the contents thereof without obligation of Honeywell...
Page 4 - TABLE OF CONTENTS; LIMITED
Airport Systems PLC Health Monitoring & Reporting Sys iii Manual EPM40002083-001 Rev - TABLE OF CONTENTS 1.1 LIMITED WARRANTY .................................................................................................................. I SAFETY INFORMATION .....................................
Page 5 - TABLE OF FIGURES
Airport Systems PLC Health Monitoring & Reporting Sys iv Manual EPM40002083-001 Rev - TABLE OF FIGURES Figure 2.2-1 PLCHMR Module ..................................................................................... 2-3 Figure 2.2-2 Master Controller with PLCHMR Module Installed ...................
Page 6 - SAFETY INFORMATION; Aids Facilities; SAFETY AND WORKMANSHIP ALERTS
Airport Systems PLC Health Monitoring & Reporting Sys v Manual EPM40002083-001 Rev - SAFETY INFORMATION This section contains general safety instructions for using your Honeywell equipment. Task and equipment-specific Warnings are included in other sections of this manual where appropriate. Read...
Page 7 - The term “qualified personnel
Airport Systems PLC Health Monitoring & Reporting Sys vi Manual EPM40002083-001 Rev - QUALIFIED PERSONNEL The term “qualified personnel ” is defined here as individuals who thoroughly understand the equipment and its safe operation, maintenance, and repair. Qualified personnel are physically cap...
Page 8 - CAUTION
Airport Systems PLC Health Monitoring & Reporting Sys vii Manual EPM40002083-001 Rev - WARNING! KEEP AWAY FROM LIVE CIRCUITS. OPERATION AND MAINTENANCE PERSONNEL MUST OBSERVE ALL SAFETY REGULATIONS AT ALL TIMES. DO NOT CHANGE PLUG-IN COMPONENTS OR MAKE ADJUSTMENTS INSIDE EQUIPMENT WITH THE HIGH ...
Page 9 - SECTION 2. GENERAL INFORMATION; , Model SG-60E High Intensity Obstruction Lighting System. The
Airport Systems PLC Health Monitoring & Reporting Sys 2-1 Manual EPM40002083-001 Rev - SECTION 2. GENERAL INFORMATION 2.1 Scope This manual provides information about the installation, operation, and maintenance of the Programmable Logic Controller Health Monitoring and Reporting (PLCHMR) System...
Page 12 - Figure 2.2-2 Master Controller with PLCHMR Module Installed
Airport Systems PLC Health Monitoring & Reporting Sys 2-4 Manual EPM40002083-001 Rev - Figure 2.2-2 Master Controller with PLCHMR Module Installed
Page 14 - Safety Precautions; Do not install, substitute parts or perform any unauthorized
Airport Systems PLC Health Monitoring & Reporting Sys 2-6 Manual EPM40002083-001 Rev - Safety Precautions The following general safety precautions must be observed during all phases of operation, service, and repair of this equipment. Failure to comply with these precautions or with specific war...
Page 15 - Capacitor Discharge Procedure. Attach one end of the capacitor
Airport Systems PLC Health Monitoring & Reporting Sys 2-7 Manual EPM40002083-001 Rev - 8. Capacitor Discharge Procedure. Attach one end of the capacitor discharge tool to chassis ground first, then the other end to any of the relay terminals. Hold for 3 seconds, or until the indicator turns off.
Page 17 - Module
Airport Systems PLC Health Monitoring & Reporting Sys 2-9 Manual EPM40002083-001 Rev - 2.3 Specifications Electrical Input: PLCHMR Module .................................................................................... 3 Watts. 5 VDC. Mechanical Properties: PLCHMR Module Weight ................
Page 18 - User Supplied Tools; Master Controls Switch Setting For Installation
Airport Systems PLC Health Monitoring & Reporting Sys 3-1 Manual EPM40002083-001 Rev - SECTION 3. INSTALLATION & POWER UP WARNING! Modifications to the Power Supply are required for certain applications. Remove input power at circuit breakers and discharge capacitors with an approved groundi...
Page 20 - Step 2; Place the old MCU into the new MCUs empty shipping container.
Airport Systems PLC Health Monitoring & Reporting Sys 3-3 Manual EPM40002083-001 Rev - MCU’s socket has a notch along the outside edge on one of the short sides this is the top side of the socket. CAUTION! Do not use excessive force when you remove or install the chip from/into its socket. Exces...
Page 21 - Location of 4
Airport Systems PLC Health Monitoring & Reporting Sys 3-4 Manual EPM40002083-001 Rev - Replace existing MCU PN-40000328 with new MCU PN-40002085 4 000032 8-001 Location of 4 Screws to be removed for the PLCHMR Module Standoffs Figure 3.3-1 Model SGC-60 Master Controller with MCU High-lighted
Page 22 - PLCHMR Module Installation; for exact screw locations). The four saved screws will be; PLCHMR Module Power Supply Connections; . Note the orientation and; Figure; be inserted into the screw terminal position labeled #1 as shown
Airport Systems PLC Health Monitoring & Reporting Sys 3-5 Manual EPM40002083-001 Rev - 3.3.3 PLCHMR Module Installation The installation kit provides a PLCHMR module P/N 40002083 that is mounted inside the Master Controller Enclosure. This module is mounted to four 2.5” high standoffs and has fi...
Page 24 - PLCHMR Module Mount; White
Airport Systems PLC Health Monitoring & Reporting Sys 3-7 Manual EPM40002083-001 Rev - Red Wire Black Wire Figure 3.3-3 Terminal Block- 8 +16V - Red and GND –Black Wire Connections 3.3.3.3 PLCHMR Module Mount The PLCHMR module mounts to the four 2.5” high standoffs that were installed per direct...
Page 25 - Blue
Airport Systems PLC Health Monitoring & Reporting Sys 3-8 Manual EPM40002083-001 Rev - b) Next, loosen the plug-in terminal’s screw labeled #2 as shown in Figure 3.3-4 sufficiently to insert the PLCHMR module’s Blue wire into this terminal position along with maintaining any existing wiring conn...
Page 26 - Place the old MCU into its replacement’s empty shipping container.
Airport Systems PLC Health Monitoring & Reporting Sys 3-9 Manual EPM40002083-001 Rev - The MCU is pressed into a rectangular socket. This socket has a notch along the outside edge on one of the short sides this is the top side of the socket. CAUTION! Do not use excessive force when you remove or...
Page 27 - Figure 3.3-5 MCU Location on Flash Head Digital Logic Controler
Airport Systems PLC Health Monitoring & Reporting Sys 3-10 Manual EPM40002083-001 Rev - 40000324-001 Figure 3.3-5 MCU Location on Flash Head Digital Logic Controler
Page 28 - Flash Head Status Reporting Relay Installation Wiring
Airport Systems PLC Health Monitoring & Reporting Sys 3-11 Manual EPM40002083-001 Rev - 3.4 Flash Head Status Reporting Relay Installation Wiring The PLCHMR features eight (8) configurable status reporting outputs. Each output connects to a form-c relay via three screw terminal connections. Each...
Page 30 - Final Installation Check; Verify that all AC input power circuit breakers are turned off.; Power Up and System Tests; PLCHMR Status Indicators
Airport Systems PLC Health Monitoring & Reporting Sys 3-13 Manual EPM40002083-001 Rev - 3.5 Final Installation Check Before applying power to the equipment, perform the procedures in the following sections. If any test does not pass, please consult Sections 3.3.3.2 and 3.3.3.4 in this manual or ...
Page 32 - Figure 3.6-1 Master Controller Circuit Board
Airport Systems PLC Health Monitoring & Reporting Sys 3-15 Manual EPM40002083-001 Rev - Wait 1 minute and measure the voltage between TB1-1 and TB1-2 to verify the voltage is 12-18 VAC. Repeat steps 7 - 10 to assure proper recovery after reset. Figure 3.6-1 Master Controller Circuit Board
Page 33 - PLCHMR System Maintenance and Configuration Menus; PLCHMR System Maintenance & Configuration Menus Overview; maint; >”. Configuration data in the maintenance menus
Airport Systems PLC Health Monitoring & Reporting Sys 3-16 Manual EPM40002083-001 Rev - Note: Before performing any tests of the Flash Head Reporting Relay wiring the system must be configured using the PLCHMR System Maintenance and Configuration Menus. 3.7 PLCHMR System Maintenance and Configur...
Page 35 - Figure 3.7-2 HMS Maintenance Menu Hierarchy; HMS Maintenance Menu Login
Airport Systems PLC Health Monitoring & Reporting Sys 3-18 Manual EPM40002083-001 Rev - 4) Exit 3) Facility Information 2) Report Configuration 1) Light Configuration HMS Maintenance Menu 25) Exit 3) 1 1 151 SW 1 2) 1 1 152 SE 2 1) 1 1 151 NW 1 Lamp_ID Tier_Lvl Height Facing_Dir Priority HMS Lig...
Page 37 - System defines eight (8) valid cardinal directions and they are:; Figure 3.7-4 HMS Light Configuration Menu
Airport Systems PLC Health Monitoring & Reporting Sys 3-20 Manual EPM40002083-001 Rev - 4 flash heads are assigned to a tier as this would represent the physical installation of the flash heads on one tier of a tower. iii. Height – The height as measured from ground level of the obstruction/towe...
Page 38 - Report
Airport Systems PLC Health Monitoring & Reporting Sys 3-21 Manual EPM40002083-001 Rev - Menu (see Figure 3.7-5. Once in the Modify Light Menus select the menu item to edit by entering the row number of the menu item and pressing enter. To erase all configuration data for a specific light listed ...
Page 39 - Figure 3.7-6 HMS Report Confguration Menu; Facility; Figure 3.7-7 HMS Facility Conguration Menu
Airport Systems PLC Health Monitoring & Reporting Sys 3-22 Manual EPM40002083-001 Rev - HMS Report Configuration Menu Current Report Method: RELAYS + ETHERNET 1) NONE - Change Report method to none.2) RELAYS - Change Report method to relays.3) ETHERNET - Change Report method to ethernet.4) RELAY...
Page 40 - Verify Local Mode Operation
Airport Systems PLC Health Monitoring & Reporting Sys 3-23 Manual EPM40002083-001 Rev - 3.7.6 Verify Local Mode Operation All switches and indicators listed in this section are in the Master Controller. 3.7.6.1 Day Mode: 1. Verify MODE Switch is set to DAY. 2. Verify Day mode LED DS25 (Figure 3....
Page 41 - Verify that all Flash-heads are OFF
Airport Systems PLC Health Monitoring & Reporting Sys 3-24 Manual EPM40002083-001 Rev - 5. Verify relay status LEDs DS29-DS31 are lit green, and DS32 and DS33 are off. (DS29 - DS33: Figure 3.6-1, Item, 5,) 6. If you have a White-Only System: After 6 seconds, Verify all Flash-heads are flashing i...
Page 43 - SECTION 4. PRINCIPLES OF OPERATION; Supply
Airport Systems PLC Health Monitoring & Reporting Sys 4-1 Manual EPM40002083-001 Rev - SECTION 4. PRINCIPLES OF OPERATION 4.1 Overall Description The PLCHMR is a product that consists of hardware and software to provide health monitoring and remote reporting services. PLCHMR is integrated into t...
Page 44 - SECTION 5. MAINTENANCE
Airport Systems PLC Health Monitoring & Reporting Sys 5-1 Manual EPM40002083-001 Rev - SECTION 5. MAINTENANCE 5.1 PLCHMR Module The PLCHMR module requires no periodic maintenance.
Page 45 - SECTION 6. REPLACEMENT PARTS; SGC-60 Master Controller
Airport Systems PLC Health Monitoring & Reporting Sys 6-1 Manual EPM40002083-001 Rev - SECTION 6. REPLACEMENT PARTS Description Part Number SGC-60 Master Controller Master Controller Replacement MCU-------------------- 40002085-001 SGF-60-E Flash-head Digital Controller, Replacement MCU---------...
Page 46 - SECTION 7. APPENDIX A – EXAMPLES
Airport Systems PLC Health Monitoring & Reporting Sys 7-1 Manual EPM40002083-001 Rev - SECTION 7. APPENDIX A – EXAMPLES 7.1 Light Configuration Examples The HMS Light Configuration Menu provides the flexibility and configurability to address most field installations. This section provides specif...
