Page 3 - TABLE OF CONTENTS
– 3 – TABLE OF CONTENTS NOTES FOR THE INSTALLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 How to Reduce the Clearance Height of the Control Box During Move-In . . . . . . . . . . . . . . . . 4 UNPACKING . . . . . . . . . . . . . . . . . ...
Page 4 - Installation and Care Of; SAVE THESE INSTRUCTIONS; GENERAL; NOTES FOR THE INSTALLERS; Read the entire manual before installing the machine; Center section must be level; to travel through a low-height corridor or doorway.; The control box must be securely supported by at least two
– 4 – Installation and Care Of FT1000 SERIES DISHWASHERS SAVE THESE INSTRUCTIONS GENERAL NOTES FOR THE INSTALLERS Read the entire manual before installing the machine . 1. Do not use a forklift to move or unskid machine sections.2. Do not throw out any loose parts. These may be required for installa...
Page 8 - interference with studs projecting from rear of control box.
– 8 – • Continue to level the center section front to back by removing the top panels and placing level across the top of the chambers on both ends of center section (Fig. 3). Fig. 3 ASSEMBLY Rotating Control Box 90 Degrees The main control box is shipped with the upper and lower shipping hinges con...
Page 9 - Fig. 6
– 9 – TRIM EXCESS TAPEFROM INSIDE OF CHAMBER FLANGE FOLD FRONT EDGEOF FOAM TAPE 1/2” FRONT OF MACHINE Fig. 4 Fig. 5 Fig. 6 Apply foam tape to unload chamber section where the rear perimeter of the control box will be mounted.
Page 10 - Attaching Control Box to Unload Section; several inches of the center section behind the control box.
– 10 – Attaching Control Box to Unload Section 1. For ease of control box installation, remove the detachable leg section on the front leg of the unload section where the control box will be mounted by removing the upper and lower ¼-20 hardware. This will allow the wires, which are preinstalled in t...
Page 11 - Reinstall the detachable leg section removed in step 1.; Positioning the Adjacent Load or Unload Sections; that mating components connect and fit together properly.; Leveling the Load and Unload Sections
– 11 – 8. Remove the two shipping braces from the end of the dual rinse section by removing the three 5/16 bolts and associated hardware from each brace. 9. Reinstall the detachable leg section removed in step 1. Positioning the Adjacent Load or Unload Sections Move the adjoining (load or unload) se...
Page 13 - Fig. 11
– 13 – Fig. 9 On dual rinse/unload section joint, install the unload air baffle and two curtain hangers. The curtain hangers mount on to the air baffle studs where they protrude thru the upper front and rear corner chamber holes on the final rinse side of the top of the chamber where sections are be...
Page 14 - CHAMBER FLANGE AND BOLT ASSEMBLY AT EACH SECTION JOINT; Description; Installing the Saddle Joint - Bottom of Chamber Flanges; that the saddle covers.
– 14 – CHAMBER FLANGE AND BOLT ASSEMBLY AT EACH SECTION JOINT Description Qty. Bolt Size Assembly Order Instructions Short Bolt-Use except where long bolts or medium bolts are required 22 ¼-20 x 5/8” [Bolt, Washer] [Washer, Lockwasher, Nut] Use permagum on insides of washers on both sides of chamber...
Page 15 - Control Box Connections; permit electric cables or conduit to touch steam pipes.; DO NOT STRIP WIRES; to drain back into the tank.; Door and Drain Interlock Switches (Prewash to Wash Tank)
– 15 – PERMAGUM SADDLE JOINT PERMAGUM Fig. 13 Control Box Connections Refer to the electrical diagram stored inside the main control box door. After use, make sure that the diagram is placed inside the control box.Although each section is prewired, components in the load and unload sections must be ...
Page 16 - Installing the Flowback Pipe (Wash to Prewash Tanks); Installing the Drain Pipe; The label is shipped with the machine in the Master Drain parts kit.
– 16 – Installing the Flowback Pipe (Wash to Prewash Tanks) Install the flowback pipe between the wash tank and the prewash tank (Fig. 14).Make sure the flowback pipe is adequately lubricated with O-ring lube (not supplied). Make sure O-rings are in their proper places on the coupling; two inside an...
Page 17 - drain assembly will need to be relocated as follows:; Retain all hardware for use on load end platform.; tank and remove the platform and drain assembly from the unit.
– 17 – Relocating Master Drain to Load End (Only Machines Equipped with Auto Clean, Auto Delime, & the ASR Section) NOTE: If the dish machine is equipped with the Auto Clean and Auto Delime features, but does not contain the ASR section, then the Master Drain assembly must remain located at the ...
Page 19 - assembly and tighten clamps.; Ensure assembly matches correct diagram for; drain tee on the master drain assembly.; Ensure that the handle sits above the drain handle
– 19 – 21. Loosen clamps securing rubber hoses to drain solenoid valve and rotate solenoid valve 180 degrees. Retighten clamps. 22. Attach rubber hoses to plastic drain tee and barbed fitting on master drain assembly and tighten clamps. Ensure assembly matches correct diagram for direction of unit (...
Page 20 - on the bottom of the load drain platform.; Ensure bracket wraps over the top
– 20 – 29. Remove two bolts, nuts, and washers attached to the load support bracket shipped with the machine (00-950109). See Fig. 19. TWO STUDS 00-950109 Bottom View (R-L Machine) Fig. 19 30. Attach load support bracket to load master drain platform using two studs located on the bottom of the load...
Page 21 - Blower Dryer Assembly
– 21 – DRAIN BACK PAN SLOPES TOWARD PREWASH TANK WASH SECTION LOWER TRACK Fig. 20 Fig. 21 Install the pan between the dual rinse and unload section ensuring that the pan slopes towards the dual rinse tank (Fig. 22). Secure the pan to the lower front and rear tracks using two ¼-20 x ½” bolts, lock wa...
Page 22 - Fig. 26; 7 and tighten
– 22 – REAR PANEL TOP PANEL FRONT PANEL Fig. 24 2. Install one of the blower assemblies on top of the heater housing by lowering the blower assembly on an angle so that the front tabs hook underneath the notches on the top plate of the heater housing (Fig. 25 and 26). BLOWERASSEMBLY NOTCH FRONT TAB ...
Page 23 - enclosure panel to the rear of the control box.; Fig. 29; Dual Rinse Pressure Switch Tubing; ensure that the tubing is routed so that there are no traps.
– 23 – 5. Repeat steps 2 thru 4 to install the second blower assembly.6. Route both blower cables between the blower assemblies and the vertical enclosure panel to the rear of the control box. NOTE: Ensure that the cables are not routed on the side of the blowers where the air intake chamber opening...
Page 24 - load service connections have been properly tightened.
– 24 – ELECTRICAL CONNECTION(S) Electrical and grounding connections must comply with applicable portions of the National Electrical Code (NFPA No. 70, latest edition) and/or other local electrical codes. Disconnect the electrical power to the machine and follow lockout/tagout procedures. There may ...
Page 25 - Separate Electrical Connections; at the booster is always required.; Voltage Adjustment; and chamber where possible.
– 25 – Separate Electrical Connections Separate electrical connections in the main control box may be required for an optional electric blower dryer heater (when equipped) and for optional electric tank heaters (when equipped) unless equipped with optional circuit breakers. When equipped with an opt...
Page 26 - Hot Water; The water pressure regulator must have a relief bypass. Failure to
– 26 – Vent Fan Control Machine electrical circuits can be used to switch a vent fan, supplied by others. On all models, the vent fan is ON when the main power switch is on. The two terminal connections for the vent fan control are both labeled VFC and are provided as a switching circuit to control ...
Page 27 - Final Rinse; water connection point.; Remove the final rinse arms and purge the final rinse system; NPT threaded fitting. See RELOCATING MASTER DRAIN TO LOAD END (page; Line Strainer; reduce overall performance of the machine.
– 27 – Final Rinse For FT1000 Base models, the required minimum hot water temperature for the final rinse is 110° F when an electric or steam booster heater is supplied (same connection point for fill). For FT1000 Energy Recovery models, the minimum cold water temperature for the final rinse is 55° ...
Page 28 - Condensate lines must not be plumbed uphill.; Steam Booster Heater – Condensate Return Line & Relief Valves; drain receiver in the floor.; Steam Blower Dryer (When Equipped) – Condensate Return Line; supply is ON when the machine is ON and OFF when the machine is OFF.
– 28 – STEAM USAGE / REQUIREMENTS – POUNDS PER HOUR Model Tank Heat Booster 110 F Incoming Water, 75 F Rise Dryer TOTAL Tank Heat & Booster TOTAL Tank Heat, Booster, & Dryer FT1000-Base 209 47 - 256 - FT1000S-Base 171 47 - 218 - FT1000-ER 213 42 - 255 - FT1000S-ER 171 42 - 213 - FT1000-ER-BD...
Page 29 - Auto Clean Hose Connections (When Equipped)
– 29 – Auto Clean Hose Connections (When Equipped) Route Auto Clean hoses, located beneath unload section, to appropriate tank barbed connection fittings. See below diagrams for solenoid valve to tank designations. Right to Left FT1000 Valve Section Solonoid Designation 1 ASR 9 sol 2 PW/W Low 10 sol...
Page 30 - Fig. 31; Loading and Joining the Conveyor Sections
– 30 – Auto Clean Hose Part Numbers To Each Chamber Machine Configuration ASR Prewash Upper Prewash/wash Lower Wash Upper Power Rinse Dual Rinse Standard w/ ASR 949942-1 949942-2 949942-3 949942-3 949942-3 949942-5 Standard w/o ASR Shorty w/ ASR 949942-2 949942-4 Shorty w/o ASR 949942-3 CONVEYOR ASS...
Page 33 - Conveyor Offset Side Bar; maintain the side bar pattern.
– 33 – Conveyor Offset Side Bar Conveyor offset side bars are supplied for use with the standard conveyors and are to be used, if necessary, when making the final connection to join the two conveyor ends. The total length of all conveyor sections shipped may slightly exceed the optimal length requir...
Page 34 - Fig. 39
– 34 – Fig. 38 NOTE: The proper length of conveyor, when adjusted, will have the flight links close to engaging the load fingers at the load platform. It may be necessary to remove one or two conveyor rods (with rows of flight links) to obtain the desired length. NOTE: Each time a conveyor roller is...
Page 35 - MISCELLANEOUS; Check all bolts and connectors to make sure they are tight.; Vent; contact your local Hobart Service office.
– 35 – If the conveyor is tracking straight but travels closer to the front (door side) or toward the rear of the machine, then do the following: • If tracking closer to the front, tighten the adjusting bolt on the front take-up unit. • If tracking closer to the rear, tighten the adjusting bolt on t...
Page 36 - Dual Rinse/Final Rinse Arms
– 36 – Prewash, Wash, and Power Rinse Arms The upper and lower prewash, wash, and power rinse arms must be installed in their correct locations. To install each of the upper or lower arms, slide manifolds on the supports toward the rear of the machine and ensure the tabs on the sides of the arms dro...
Page 38 - Baffle Settings; machine configurations.
– 38 – Baffle Settings The below diagram and chart outlines the standard baffle settings for each of the machine configurations. 5/6 2 3 4 7 1
Page 40 - Lower Trim Panels (Front) and Rear Panels; Fig. 43; down and snap the lower panel clips under the frame.; Calibrating the Electric Booster Thermostat; the machine is running.
– 40 – Lower Trim Panels (Front) and Rear Panels When installing the lower trim panels on the front of the machine, butt each panel end to end. With the bottom of the panel held out on a 45° angle (Fig. 43), hang the upper lip of the panel over the hooks located just below the doors (Fig. 44). Swing...
Page 41 - Conveyor Gear Motor; Lubricants are available from your local Hobart Service Office.; Delime Indicator Setup; conditions and delime solution being used.; SERVICE
– 41 – This may cause the dish limit arm to trip and stop the conveyor movement. If the conveyor stops for any reason during the 20 minute calibration period, the procedure should be rerun from the beginning to ensure proper calibration. After 20 minutes, unblock the photo detector. When the final r...
