Page 2 - To locate your nearest; Thank you; From Miller to You
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributor to receive the latest fullline catalog or individual specification sheets. To locate your nearest distributor or service agency call...
Page 3 - TABLE OF CONTENTS
TABLE OF CONTENTS SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 5 - CUTTING can cause fire or explosion.
OM-244 013 Page 1 SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING pom_2010 03 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible hazards ar...
Page 7 - MOVING PARTS can injure.; OVERUSE can cause OVERHEATING.
OM-244 013 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance HOT PARTS can burn. D Do not touch hot parts bare handed. D Allow cooling period before working onequipment. D To handle hot parts, use proper tools and/orwear heavy, insulated welding gloves andclothing to preven...
Page 9 - LE COUPAGE présente un risque de
OM-244 013 Page 5 SECTION 2 CONSIGNES DE SÉCURITÉ LIRE AVANT UTILISATION pom_2010 03fre Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Signification des symboles DANGER! Indique une situation dangereuse qui si on l’évite pas peut donner la mor...
Page 11 - et la maintenance
OM-244 013 Page 7 D Ne coupez pas dans un endroit près d’opérations de décapage, denettoyage ou de vaporisation. La chaleur et les rayons d’arc peu-vent réagir avec les vapeurs et former des gaz hautement toxiqueset irritants. D Ne coupez pas des métaux enrobés tels que des métaux galvani-sés, conte...
Page 13 - -4. Proposition californienne 65 Avertissements
OM-244 013 Page 9 2-4. Proposition californienne 65 Avertissements Les équipements de soudage et de coupage produisent des fumées et des gaz qui contiennent des produits chimiques dont l’État de Californie reconnaît qu’ils provoquent des mal- formations congénitales et, dans certains cas, des cancer...
Page 14 - SECTION 3; IP; pf
. A complete Parts List is available at www.MillerWelds.com OM-244 013 Page 10 SECTION 3 DEFINITIONS 3-1. Symbols And Definitions For Nameplate And Serial Number/Rating Label A Amperes Plasma Arc Cutting (PAC) Adjust Air/Gas Pressure Low Air Pressure Light V Volts Increase No Do Not Do This Temperat...
Page 15 - SECTION 4
. A complete Parts List is available at www.MillerWelds.com OM-244 013 Page 11 SECTION 4 INSTALLATION 4-1. Specifications Power Supply Input Rated AC phase (PH) and line frequency (Hz) 1 PH 60 Hz — — Rated Input Voltage (U 1 ) and rated Input Current (I 1 ) and I 1 eff at rated output. I 1 eff used ...
Page 19 - -10. Serial Number And Rating Label Location
. A complete Parts List is available at www.MillerWelds.com OM-244 013 Page 15 4-10. Serial Number And Rating Label Location The serial number and rating information for this product is located on the back. Use rating label to determine input power requirements and/or ratedoutput. For future referen...
Page 23 - SECTION 5
. A complete Parts List is available at www.MillerWelds.com OM-244 013 Page 19 SECTION 5 OPERATION 5-1. Controls 1 Output Control Use control to set cutting output. If 22-27 amperes of cutting output is used with 120 VAC input power, and the overloadprotection on the input power circuit fre-quently ...
Page 29 - SECTION 6; Routine Maintenance
. A complete Parts List is available at www.MillerWelds.com OM-244 013 Page 25 SECTION 6 MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance ! Disconnect power before maintaining. . Maintain more oftenduring severe conditions. n = Check Z = Change ~ = Clean l = Replace * To be done by Factory...
Page 30 - Checking Or Replacing Filter Element
. A complete Parts List is available at www.MillerWelds.com OM-244 013 Page 26 6-2. Checking Or Replacing Filter Element ! Turn power Off, and disconnect input power plugfrom receptacle. Check tosee that all diagnostic LED’shave stopped flashing before removing wrapperfrom unit. Turn power Off, and ...
Page 31 - Status/Trouble Lights; Checking Shield Cup Shutdown System
. A complete Parts List is available at www.MillerWelds.com OM-244 013 Page 27 6-3. Status/Trouble Lights . Difficulty establishing a pilot arc may indicate consumables need to be cleaned or replaced. V R E W O P E R U S S E R P P U C P M E T Light Condition Status/Possible Cause Power On Input powe...
Page 33 - Torch And Work Cable Connections
. A complete Parts List is available at www.MillerWelds.com OM-244 013 Page 29 6-6. Torch And Work Cable Connections ! Turn power Off, and disconnect input power plugfrom receptacle. Check tosee that all diagnostic LED’shave stopped flashing before removing wrapperfrom unit. If torch or work cable n...
Page 34 - Troubleshooting Power Source
. A complete Parts List is available at www.MillerWelds.com OM-244 013 Page 30 6-7. Troubleshooting Power Source Trouble Remedy No pilot arc; difficulty in establishing anarc. Clean or replace worn consumables as necessary (see torch Owner’s Manual). Check for damaged torch or torch cable (see torch...
Page 35 - Troubleshooting Torch
. A complete Parts List is available at www.MillerWelds.com OM-244 013 Page 31 6-8. Troubleshooting Torch Trouble Remedy Arc goes on and off while cutting. Torch travel speed too slow; increase travel speed (see Section 5-2). Clean or replace torch consumablesas necessary (see Section 6-5). Be sure ...
Page 38 - CAUTION; Recommended Spare Parts
OM-244 013 Page 34 SECTION 8 PARTS LIST 8-1. Recommended Spare Parts 243 016-A CAUTION • • • Turnoffpowerbeforecheckingtorchparts.Checkbeforeeachuseandhourlyduringoperation.Torqueelectrodelightlyw/smallwrench(15–20in.lbs.) FAILURETOREPLACEWORNTIPORELECTRODEWILLDAMAGETORCHANDVOIDWARRANTY. HP-70CONSUM...
Page 39 - (Equipment with a serial number preface of MA or newer)
Warranty Questions? Call1-800-4-A-MILLERfor your localMiller distributor. miller_warr 2010 01 Your distributor also givesyou ... Service You always get the fast,reliable response youneed. Most replacementparts can be in yourhands in 24 hours. Support Need fast answers to thetough welding questions?C...
Page 40 - Please complete and retain with your personal records.; Contact a DISTRIBUTOR or SERVICE AGENCY near you.; For Service
ORIGINAL INSTRUCTIONS PRINTED IN USA 2010 Miller Electric Mfg. Co. 2010 01 Miller Electric Mfg. Co. An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA International Headquarters USA USA Phone: 920-735-4505 Auto-AttendedUSA & Canada FAX: 920-735-4134International FAX: ...
