Page 3 - Models
Models Models See Figs. 1–7 for component identification labels, including approval information and certification. Part No. Series Maximum Air Working Pressure Maximum Fluid Working Pressure Location of PD2K and Electrical Control Box (ECB) Labels AC1000 A 100 psi (0.7 MPa, 7.0 bar) 300 psi (2.068 MPa...
Page 5 - Warnings; WARNING
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. When these symbols appear in the body of this manual or on warni...
Page 8 - Changing Materials; NOTICE
Important Isocyanate (ISO) Information Important Isocyanate (ISO) Information Isocyanates (ISO) are catalysts used in two component materials. Isocyanate Conditions Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.Read and u...
Page 11 - Configure Your System; Select a Base Model
Configure Your System Configure Your System 1. Select a Base Model Choose a PD2K base model that meets your application’s requirements. See Models, page 3 . Base models include components A through F shown in the Typical Installation drawing on the next page. Base unit components are described in the...
Page 14 - Select a Spray Gun
Configure Your System 1/4 in. (6 mm) ID Hoses Length Application Material Pressure Maximum Fluid Working Pressure 15 ft (4.6 m) 25 ft (7.6 m) 50 ft (15.2 m) Moisture- Lok High and Low 2000 psi (13.8 MPa, 138 bar) 947078 24T134 24T135 Low 225 psi (1.6 MPa, 16 bar) 17C967 24T266 24T267 Catalyst Nylon ...
Page 15 - Select Non- IS Color and Catalyst Change Kits
Configure Your System 4. Select Non- IS Color and Catalyst Change Kits Using the following table, choose the non-IS color/catalyst change kits that meet your application’s requirements. The kits include a manifold with valves and a control module for installation in the non-hazardous area. See color...
Page 16 - Select IS Remote Color Change Kits
Configure Your System 5. Select IS Remote Color Change Kits IS remote color change manifold kits include a manifold with valves and a control module, which may be installed in the hazardous area. The remote color change manifold kit must have the same number of color valves and catalyst valves as th...
Page 17 - Select Pump Expansion Kits
Configure Your System Table 6 . High-Pressure, Circulating Remote Color Change Manifold Kits (1500 psi [10.34 MPa, 103.4 bar]) Number of Catalyst + Solvent Valves Number of Color + Solvent Valves 1 2 4 1 24V369 2 24V370 24V389 4 24V371 24V390 24V402 6 24V372 24V391 24V403 8 24V373 24V392 24V404 12 2...
Page 18 - General Information
General Information General Information • Reference numbers and letters in parentheses in the text refer to numbers and letters in the illustrations. • Be sure all accessories are adequately sized and pressure-rated to meet system requirements. • To protect the screens from paints and solvents, clea...
Page 19 - Install the Display Module
Install the Display Module Install the Display Module 1. Use the screws (11) to mount the bracket (10) for the Advanced Display Module (12) on the front of the Control Box or on the wall. 2. Snap the Advanced Display Module into the bracket. Figure 9 Install Display Module 3. Connect one end of the ...
Page 20 - Air Supply; Air Requirements; Air Connections
Air Supply Air Supply Air Requirements • Compressed air supply pressure: 85-100 psi (0.6–0.7 MPa, 6.0-7.0 bar). • Air hoses: use grounded hoses that are correctly sized for your system. • Air regulator and bleed-type shutoff valve: include in each air line to fluid supply equipment. Install an additi...
Page 21 - Fluid Supply; Fluid Requirements
Fluid Supply Fluid Supply Fluid Requirements • To reduce the risk of equipment overpressurization and rupture which can cause injury, including skin injection, do not exceed the pressure rating of the lowest rated system component. See the identification label for the maximum working pressure of the ...
Page 22 - Single Color Connections
Fluid Supply Single Color Connections NOTE: Check valves (J, L) are provided on the inlet (K) and outlet (H) manifolds of each pump.1. Connect the color supply line to the pump fluid inlet fitting (S). 2. Connect the color outlet line to the pump fluid outlet fitting (R). 3. Make the same connections on...
Page 23 - TSL Cup Kit
TSL Cup Kit TSL Cup Kit Throat Seal Liquid (TSL) lubricates the pump throat packings and dosing valves. The PD2K Proportioner includes two TSL Cup Kits, one for each pump. The kits supply TSL to the upper throat cartridge of the color (70 cc) pump, to the upper and lower throat cartridges of the cat...
Page 24 - Solvent Meter Accessory
Solvent Meter Accessory 5. If you are lubricating the dosing valves, remove the plug (73d) and gasket from the valve port (V) closest to the TSL cup. Check that the o-ring is in place on the barbed fitting (73b). Apply low strength thread adhesive and install the fitting in the valve port (V). NOTE: D...
Page 25 - Electrical Supply; Electrical Requirements
Electrical Supply Electrical Supply Improper wiring may cause electric shock or other serious injury if work is not performed properly. All electrical wiring must be completed by a qualified electrician and comply with all local codes and regulations. Electrical Requirements Enclose all cables routed...
Page 26 - Grounding
Grounding Grounding See illustration on next page. This equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electr...
Page 28 - Object Being Sprayed
Grounding Object Being Sprayed Follow local code. Solvent Reservoir or Purge Station Follow local code. Use only a conductive solvent reservoir or purge station placed on a grounded surface. Do not place the solvent reservoir or purge station on a nonconductive surface, such as paper or cardboard, w...
Page 29 - Electrical Schematics; GCA
Electrical Schematics Electrical Schematics NOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix PD2K system. Some components shown are not included with all systems. NOTE: See Optional Cables and Modules, page 35 for a list of cable options. 2 POSITION SWITCH (16U72...
Page 30 - GCA MODULE
Electrical Schematics +24VDC COM +24VDC COM PWR (RED) SIG (WHITE) COM (BLACK) SHIELD/GRN MANIFOLD GROUND BAR INLET TRANSDUCER PUMP 1 (16P289 OR 16P290) OUTLET TRANSDUCER PUMP 1 (16P289 OR 16P290) MAC SERIES 46 (16P812 QTY 2) PUMP 1 UP PUMP 1 DOWN G3000 METER PUMP 1 (EITHER, 239716, 258718,16M510, OR...
Page 35 - Optional Cables and
Optional Cables and Modules Optional Cables and Modules NOTE: The total length of all cable used in the system must not exceed 150 ft (45 m). See the Electrical Schematics, page 29 . M12 CAN Cables, for Hazardous Locations NOTE: The total length of cable used in the hazardous location must not excee...
Page 36 - Dimensions
Dimensions Dimensions Figure 23 Figure 24 Figure 25 B A with ADM without ADM C D E F G H J 58.20 in. (1478 mm) 14.5 in. (368 mm) 11.12 in. (282 mm) 22.0 in. (559 mm) 19.26 in. (489 mm) 2.0 in. (51 mm) 18.0 in. (457 mm) 17.26 in. (438 mm) 0.52 in. (13 mm) Minimum 6in (152 mm) from mounting surface 36...
Page 37 - Technical Data
Technical Data Technical Data Positive Displacement Proportioner U.S. Metric Maximum fluid working pressure: AC1000 Air Spray Systems 300 psi 2.1 MPa, 21 bar AC2000 Air-Assisted Spray Systems 1500 psi 10.5 MPa, 105 bar Maximum working air pressure: 100 psi 0.7 MPa, 7.0 bar Air supply: 85–100 psi 0.6–...
Page 38 - Graco Standard Warranty; Graco Information
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warr...
