Page 3 - CONTENTS
CONTENTS 1 INTRODUCTION .......................................................................................... 1 1.1 Product Description....................................................................................... 1 1.2 C-BOX 150 Compatible Devices ........................................
Page 4 - SAFETY PRECAUTIONS; POWER SUPPLY; CAUTION; CE COMPLIANCE; iv
SAFETY PRECAUTIONS POWER SUPPLY ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT - This product is intended to be installed by Qualified Personnel only. The C-BOX 150 is intended to be supplied either by a UL Listed NEC Class 2 power source, or a UL Listed ITE Limited Power Source (LPS...
Page 6 - GENERAL VIEW; Figure A; 5-pin scanner connector
GENERAL VIEW C-BOX 150 2 3 1 Figure A 25-pin scanner connector Cover screws (4) Compression connectors 1 2 3 vi
Page 8 - GUIDE TO INSTALLATION; scanner cable, according to the information in paragraph 2.3.; viii
GUIDE TO INSTALLATION The following can be used as a checklist to verify all of the steps necessary for complete installation of the C-BOX 150. 1) Read all information in the section "Safety Precautions" at the beginning of this manual. 2) Correctly position and mount the C-BOX 150 within th...
Page 9 - INTRODUCTION; DESCRIPTION; Get the scanner configuration and store it in memory.
INTRODUCTION 1 1 INTRODUCTION 1.1 PRODUCT DESCRIPTION The C-BOX 150 is a connection box which can be used as an accessory to several Datalogic family scanners. Its main feature is to make the substitution of a Datalogic scanner in an installation plain and easy. To achieve this goal the C-BOX 150 pr...
Page 10 - WinHostTM
C-BOX 150 1 1.2 C-BOX 150 COMPATIBLE DEVICES The C-BOX 150 can be connected to the following scanners through the 25-pin connector illustrated in Figure A. Scanner Configuration Tool DS1100 * WinHost™ DS2100A WinHost™ DS2100N Genius™ DS2200 * WinHost™ DS2400A WinHost™ DS2400N Genius™ DS4600A WinHost...
Page 11 - INSTALLATION; manual
INSTALLATION 2 2 INSTALLATION 2.1 PACKAGE CONTENTS Verify that the C-BOX 150 and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes: 1) C-BOX 150 2) Installation manual 3) C-BOX 150 configuration CD-ROM 4) 2 mounting screws 5) Grou...
Page 12 - OPENING THE DEVICE
C-BOX 150 2 2.2 OPENING THE DEVICE To install the C-BOX 150 or during normal maintenance, it is necessary to open it by unscrewing the four cover screws: CAUTION The C-BOX 150 must be disconnected from the power supply during this operation. Figure 2 - Opening the C-BOX 150 It is possible to perform...
Page 13 - mm; Figure 3 - Overall Dimensions
INSTALLATION 2 2.3 MECHANICAL INSTALLATION The diagram below gives the overall dimensions of the C-BOX 150 and may be used for its installation. mm inch Ø3.5 [Ø0.14] 12 [0 .47 ] 66 [2 .60] 12 [0 .47 ] 5 [0.20] 150 [5.91] 5 [0.20] 40 [1 .57] 161 [6.34] 90 [3 .5 4] 89.8 [3.54] 114.5 [4.51] Figure 3 - ...
Page 15 - ELECTRICAL CONNECTIONS AND HARDWARE SETUP
INSTALLATION 2 2.4 ELECTRICAL CONNECTIONS AND HARDWARE SETUP The following figure shows the typical layout. SCANNER AUXILIARY INTERFACE C-BOX 150 SCANNER SCANNER CONFIGURATION PC SYSTEM CABLES Figure 5 – System Layout A PC can be connected to the C-BOX 150 (and consequently to the scanner auxiliary ...
Page 16 - NOTE; Supply; ON; Figure 6 - Power Switch ON/OFF Positions
C-BOX 150 2 After system functioning has been verified, close the C-BOX 150 using the 4 cover screws making sure the rubber seal is fitted correctly between the parts of the housing. NOTE It is recommended to use the dedicated grounding cable (included in the package) to improve the C-BOX 150 noise ...
Page 17 - USER INTERFACE; Figure 7 - Power Supply Connections; Wiring; To connect the power and input/output signals:
INSTALLATION 2 C-BOX 1 2 VS GND USER INTERFACE GND V+ (10 - 30 Vdc) Figure 7 - Power Supply Connections The power supply must be between 10 and 30 Vdc only. NOTE Pin 1 is also electrically connected to pins 3 and 5, just as pin 2 is electrically connected to pins 4 and 6. This is useful for external...
Page 18 - Insert the wire into the clamp and release the lever.; Figure 8 - System Cable Connections
C-BOX 150 2 • Using a device such as a screwdriver, push down on the lever directly next to the clamp (see Figure 8). • Insert the wire into the clamp and release the lever. The wire will now be held in the spring clamp. Figure 8 - System Cable Connections The wiring used can be solid or stranded bu...
Page 19 - Refer to the scanner Reference Manual for details.; Scanner Pinouts
INSTALLATION 2 The C-BOX 150 spring clamp connector pinouts are indicated in the following table. Refer to the scanner Reference Manual for details. Scanner Pinouts Pin Name 1, 3, 5 VS 2, 4, 6 GND 7, 8 EARTH GROUND *9, 13 RS485 CABLE SHIELD 20, 40 RESERVED 35 TX AUX 37 RX AUX DS1100 DS2200 DS2100A D...
Page 20 - Scanner Chassis Grounding Jumper Settings; Figure 9 – Chassis Grounding; Selection; Other Devices; Figure 10 - Scanner Selection Switch
C-BOX 150 2 2.4.3 Scanner Chassis Grounding Jumper Settings The scanner chassis grounding method can be selected by positioning a jumper (see Figure 9). In this way the scanner chassis can be connected to earth ground (only if pins 7 or 8 are connected to a good earth ground) or to the power supply ...
Page 21 - Bus; Figure 11 - Termination Resistance Switch; Powering C-BOX 150 From A Scanner; Figure 12 – C-BOX 150 Power Source Jumper
INSTALLATION 2 2.4.5 RS485 Bus Termination ON OFF Figure 11 - Termination Resistance Switch This switch enables or disables the insertion of the bus termination resistor for RS485 Half Duplex Multidrop applications. CAUTION In Multiplexer applications the termination resistor must be enabled ONLY on...
Page 22 - Configuration Switch And 9-Pin Internal Connector; Figure 14 - Configuration Switch and 9-pin Male Connector; POSITION MODE; Normal Operation
C-BOX 150 2 2.4.7 OM4000 Jumper Settings J6 J5 Figure 13 - OM4000 Jumpers The jumpers allow connection to the EXT TRIG signals on separate spring clamp terminals for applications which use the OM4000 Oscillating Mirror in Trigger Mode. They are used together and they have the following significance:...
Page 23 - CFG
INSTALLATION 2 9-pin C-Box 150 connector pinout in Normal mode Pin Name Function 1 NC 2 RXA Auxiliary RS232 3 TXA Auxiliary RS232 4 NC 5 GND Ground 6 NC 7 RESERVED Device Dependent Signal 8 RESERVED Device Dependent Signal 9 NC POSITION MODE CFG : When the switch is in this position, the C-BOX 150 c...
Page 24 - MODES; Once the connection procedure is completed the C-BOX 150 verifies; Functions; GET TEST SEND; Figure 15 – Internal Function Buttons; the warning LED will turn ON.
C-BOX 150 2 2.5 OPERATING MODES With the C-BOX 150, the following operating modes are possible: Normal Operation: At power on, the C-BOX 150 tries to connect to the scanner. Once the connection procedure is completed the C-BOX 150 verifies if an Automatic SEND command must be executed. While executi...
Page 25 - corresponding to the TEST function; To override the eventual default Automatic SEND
INSTALLATION 2 2. Release the buttons. 3. Press the left button corresponding to the GET function, the center button corresponding to the TEST function or the right button corresponding to the SEND function. NOTE Once the buttons are released in step 1, a ten-second timeout starts. If no button is p...
Page 26 - Indicators; Pow; Figure 16 - LED Indicators
C-BOX 150 2 2.5.2 LED Indicators Warning (red) Pow n) er on (gree Power polarity error (red) TX (green) Status (yellow) Figure 16 - LED Indicators The internal LEDs of the C-BOX 150 (see Figure above) indicate the following: POWER ON ( PWR ) (green) indicates the C-BOX 150 is connected to the power ...
Page 28 - LAYOUTS; Figure 17 – Typical point-to-point scanner Layout
C-BOX 150 2 2.6 TYPICAL LAYOUTS 2.6.1 1000, 2000A/N, 4000 Family Scanners For 1000, 2000A/N and 4000 scanner families which operate in a point-to-point single scanner configuration, a typical layout is shown below and the C-BOX 150 is connected as follows. Laptop Host Scanner 1 2 3 1 2 3 M ain seria...
Page 29 - Figure 18 – Typical ID-NETTM scanner Layout; WinHost Help
INSTALLATION 2 2.6.2 2000N Family Scanners For 2000N scanner families which operate in an ID-NET™ network configuration, a typical layout is shown below and the C-BOX 150/100s are connected as follows. Figure 18 – Typical ID-NET™ scanner Layout C-BOX 150 can perform Backup/Restore of a whole cluster...
Page 31 - REPLACEMENT
INSTALLATION 2 In order to perform Backup/Restore of Master only, the C-BOX 150 Cluster GET/SEND parameter must be configured to "Master only", see the WinHost Help On-Line . 2.7 SCANNER REPLACEMENT If you have to replace the scanner with another one: 1. Switch-off the system. 2. Connect the...
Page 32 - ELECTRICAL FEATURES; The features given are typical at a 25
C-BOX 150 3 3 TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply voltage 10 to 30 Vdc Power consumption max. 2.5 W + scanner USER INTERFACE LED indicators Power ON, Warning, Status Tx, Polarity inversion PHYSICAL FEATURES Mechanical dimensions 161 x 114.5 x 40 mm (6.34 x 4.51 x 1.57 in) Weight abou...
Page 33 - DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY 07 Datalogic Automation S.r.l., Via S. Vitalino 13 40012 - Lippo di Calderara Bologna - Italy dichiara che declares that the déclare que le bescheinigt, daß das Gerät declare que el C-BOX-XXX Connection Box; e tutti i suoi modelli and all its models et tous ses modèles und ...
Page 34 - Installation Manual
www.automation.datalogic.com C-BOX 150 Installation Manual
