Char-Broil 463231711 - Manual

Page 2 - DANGER; TABLE OF CONTENTS; DANGER; THIS GRILL IS FOR OUTDOOR USE ONLY.

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING CAUTION For residential use only. Do not use for commercial cooking...

Page 3 - Wash your hands after handling this product.; National Fuel Gas

WARNING CALIFORNIA PROPOSITION 651. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of Cal...

Page 4 - USE AND CARE; OPD Hand Wheel; LP Cylinder Filling; LP Cylinder Valve

• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full.• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property da...

Page 5 - Connecting Regulator to the LP Cylinder; full stop; Safety Relief Valve; ck; Strap and Cap; LP Cylinder Exchange; Exchange your cylinder only; LP Cylinder Leak Test; Do not use household cleaning agents.

WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF position. 3. Turn ...

Page 6 - Leak Testing Valves, Hose and Regulator; rushing sound; immediately

6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE...

Page 7 - Do not let children operate or play near grill.; CAUTION; Lighting instructions are continued on the next page

7 WARNING For Safe Use of Your Grill and to Avoid Serious Injury:• Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NE...

Page 8 - Troubleshooting Section; LOW

8 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW . You should see a smaller flame in LOW position than seen on HI . Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "S...

Page 9 - Cleaning the Burner Assembly; Turn gas OFF at control knobs and LP cylinder.; Storing Your Grill; Cleaning the Burner; Firebox

9 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burnerassembly or if you have trouble igniting grill.1. Turn gas OFF at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. 3. Remove carryover tubes and burners. 4. 5. Carefully lift each...

Page 10 - ITEMS MANUFACTURER WILL NOT PAY FOR:; of products not approved by the manufacturer.; DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES; LIMITED WARRANTY; SCOPE OF COVERAGE

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated...

Page 11 - PARTS LIST

PARTS LIST NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. 11 Key Qty Description A 1 BOTTOM SHELF B 1 TANK SCREW , F/ BOTTOM SHELF C 2 CASTER, LOCKING D 2 CASTER, FIXED ...

Page 13 - ASSEMBLY; Attach side panels to bottom shelf using three; IMPORTANT: Panel with large hole must; Front; Bent U pin

ASSEMBLY 2 1/4-20x1/2” screw 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole must Be on left side of bottom shelf. 7mm lock washer 7mm flat washer Locking caster Bottom shelf Rear Fixed caster Fro...

Page 14 - Carefully lower the grill; Make sure the; lower back panel to side panels using four; Grill head

3 4 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Place lo...

Page 15 - Secure upper back panel, in lower holes, using one

Upper back panel 5 1/4-20x1½” 7mm lock 7mm flat washer 15 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw, 7mm lock washer and 7mm flat washer on each side. Do not fully tighten screws until ...

Page 16 - Front of Shelf; panel; Some components not shown for

6 16 Insert flange on right side shelf into side shelf brackets on side of firebox, shown B . Attach rear of shelf using one 1/4-20x3/4” screw, 7mm flat washer, 7mm lock washer and 1/4” nut in upper hole; using one 1/4-20x1½” screw, 7mm lock washer and 7mm flat washer in lower hole, shown C/D. Attac...

Page 17 - Now you may fully tighten lower screws on upper back panel.; washer; Control panel

7 17 Insert tabs on left sideburner shelf assembly into rectangular slots in side of firebox, shown A. Attach rear of shelf using one 1/4-20x3/4” screw, 7mm flat washer, 7mm lock washer and 1/4” nut in upper hole; and using 1/4-20x1½” screw, 7mm lock washer, 7mm flat washer in lower hole, shown B/C ...

Page 18 - Screws and Washers; Note: Use left and right; holes on fascia to; mm lock; Front brace

8 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POS...

Page 19 - valve

8a 11 10 19 #10-24x3/8” screw Sideburner lid Place sideburner lid onto left shelf and align holes in back of lid with hinge holes. Secure lid to hinges using four #10-24x3/8” screws, 5mm flat washers, 5mm lock washers, and #10-24 hex nuts. NOTE: Fully secure one hingewith screws, washers and nuts,th...

Page 20 - slots beneath grease tray opening in rear upper panel.; Sideburner grate

12 B 13 A 20 Place sideburner grate and griddle into sidebruner shelf. . Inside of cart, insert rear heat shield tabs(without holes) into three slots between upper and lower back panels, shown A . Then insert left and right grease tray rails into Attach shield tabs under front brace with three #8x3/...

Page 22 - NOTE: Switch terminals are larger than electrode; Wire

12 3 4 5 A B 16 17 22 Release the cap and nut from electronic ignition module. Attach electronic ignition module to the cart right side panel Insert AA battery into ignition module, negative ( – ) end first. Then put on the cap, shown B . ignition module. Total (2) connections, shown C . module. Tot...

Page 23 - Slide into slots

18 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Flame tamer Pin Slide into slots 23

Page 24 - On back of grill, slide grease tray into opening in upper back panel.; Failure to install grease tray will; firebox. Front wires of warming rack rest on sides of firebox.; Cooking grate

20 24 On back of grill, slide grease tray into opening in upper back panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. 19 Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming r...

Page 25 - Cylinder screw at rear of cart

21 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with ...

Page 26 - Troubleshooting

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire ...

Page 27 - continued; Problem

Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP c...

Page 28 - Troubleshooting - Electronic Ignition; SECTION I

Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause • ...

Page 29 - NOTES