Char-Broil 10201597-50 - Manual

Page 2 - and immediately call your fire department.; DANGER; of any flammable liquid.; gas and the regulator/valve assembly supplied.; DANGER; Safety Symbols; Indicates an imminently hazardous situation; WARNING; Indicates an potentially hazardous situation; CAUTION; CAUTION

2 • 10201597-50 DANGER If you smell gas:1. Shut off gas to the appliance.2. Extinguish any open flame.3. Open lid.4. If odor continues, keep away from the appliance and immediately call your fire department. Failure to follow these instructions could result in fire or explosion, which could cause pr...

Page 3 - TABLE OF CONTENTS

TABLE OF CONTENTS Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Symbols . ...

Page 4 - USE AND CARE; Hose is a trip hazard; DO NOT; place; OPD Hand Wheel; LP Cylinder Filling; LP Cylinder Valve

• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property d...

Page 5 - Connecting Regulator to the LP Cylinder; full stop; Safety Relief Valve; ck; Strap and Cap; LP Cylinder Exchange; Exchange your cylinder only; LP Cylinder Leak Test; Do not use household cleaning agents.

10201597-50 • 5 WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF po...

Page 6 - Leak Testing Valves, Hose and Regulator; rushing sound; immediately

6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE...

Page 7 - ppliance is; Keep fuel supply hose away from any heated surfaces.; appliance; appliance; Smoker Chamber door should be; open; while attempting to light the; must; be inserted into appliance and emptied after; preferably after each cookout. If a bristle brush

24” WARNING 3 ft. CAUTION • Putting out grease fires by closing the lid is not possible. This a ppliance is well ventilated for safety reasons. • Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP cylinder off. • Do not leave appliance unatten...

Page 8 - Troubleshooting Section

8 • 10201597-50 CAUTION If ignition does NOT occur in 5 seconds, turn the control knob OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. Turn control k...

Page 9 - VERY IMPORTANT: Burner tube must re-engage over valve; Cleaning the Burner Assembly

Cleaning the Burner Assembly (Continued) 7. Clean inner burner as recommended below, shown E . We suggest three ways to clean the burner tube. Use the oneeasiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run hook through burner tube severaltimes. (B) U...

Page 10 - ppliance; Cleaning the; Use wire hook provided

10 • 10201597-50 Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry. Separat...

Page 11 - Setup Instructions; insert upper cooking grate into smoker.; Using Wood Chips or Chunks

Setup Instructions Spray inside door and body with nonstick vegetable oil based spray. Place water pan onto brackets inthe smoker drawer. Using a 4 quart (one gallon) container fill the water pan 2/3 full with hot tap water. Do not overfill the water pan. Water or Juice? Placing water alone in the w...

Page 12 - PARTS DIAGRAM; Hardware List

PARTS DIAGRAM Key Qty Description A 1 SMOKER CHAMBER B 1 DOOR, SMOKER CHAMBER C 1 FIREBOX D 1 BURNER HOUSING KIT E 1 CONTROL PANEL KIT F 4 LEG G 1 BURNER KIT H 1 TOP GRATE, PORCELAIN I 1 DAMPER ASSEMBLY, TOP J 3 GRATE, COOKING K 1 PAN, WATER L 1 HOSE, VALVE, REGULATOR M1 3 HANDLE M2 4 HANDLE SPRING ...

Page 13 - ASSEMBLY; Inset A

ASSEMBLY 2 1 10201597-50 • 13 Inset A • Carefully remove the door from the unit by swinging it opening and lifting it up and away from the smoker chamber. Lay the door aside. • Place the Smoker Chamber on it’s back with the door opening facing up. CAUTION: This unit is heavy! Place Unit on it’s back...

Page 14 - Shown B; the burner venturi tube.

14 • 10201597-50 4 3 • Place Control Panel Assembly onto Smoker Chamber by placing tabs under the front edge of the Smoker Chamber. The Control valve must engage the burner venturi tube as shown A . • From the inside of the Smoker Chamber, Install 2 #10-24x3/8” screws through the smoker chamber and ...

Page 15 - With the assistance of a helper - stand the unit upright on its legs.; With the assistance of a helper - stand the unit upright on its legs.

5 6 10201597-50 • 15 • Install legs by placing 2 - 1/4-20x1/2” Hex Head Bolt through the smoker body and through each leg as shown. Thread the bolts into the 1/4-20 nut welded to the underside of each leg. Tighten bolts by hand. Using an adjustable wrench (not provided), tighten each bolt securely. ...

Page 16 - Damper is shown properly installed in figure C.; Place the Water Pan onto the drawer rack as shown.; Smoker Drawer

7 8 16 • 10201597-50 • Insert 1/4-20x1/2” Hex Head Bolt and flat washer through the top smoker body, in the center of the damper holes as shown.(A) • Insert the damper as shown. (B) • Place the 1/4” flat washer onto bolt and thread the 1/4-20 nut on to the bolt. Tighten the nut sufficiently to allow...

Page 17 - Thermometer

9 10 10201597-50 • 17 • Remove wingnut from Thermometer, insert Thermometer through the hole in the door from the front, reinstall the wingnut to the Thermometer. • Insert the 3 Cooking Grates into the smoker body. • Slip the edge of the Top Grate under the Damper Handle (A), Then carefully align th...

Page 18 - Troubleshooting

18 • 10201597-50 EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator ...

Page 19 - continued; Possible Cause

10201597-50 • 19 Troubleshooting ( continued ) Possible Cause • Rotary knob rotates without clicking. • Sparking between ignitor and electrode. • See “GAS ISSUES:” on previous page. • Match will not reach. • Improper method of match-lighting. • Out of gas. • Excess flow valve tripped. • Vapor lock a...

Page 20 - SCOPE OF COVERAGE; ITEMS MANUFACTURER WILL NOT PAY FOR:; of products not approved by the manufacturer.; DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES; LIMITED WARRANTY; All Parts

20 • 10201597-50 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the ...

Page 22 - NOTES