Woods TCH4500 - Manuals - manualsarea.com

Page 2 - I n t r o d u c t i o n

2 I n t r o d u c t i o n Gen’l (Rev. 12/5/2011) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manuala...

Page 3 - I n t r o d u ct i o n; TABLE OF CONTENTS; Si no lee Ingles, pida ayuda a

I n t r o d u ct i o n 3 MAN0458 (9/23/2005) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SPECIFICATIONS . . . . . . . . ....

Page 4 - GENERAL INFORMATION

4 I n t r o d u ct i o n MAN0458 (9/23/2005) GENERAL INFORMATION The purpose of this manual is to assist you in oper- ating and maintaining your chipper. Read it care-fully. It furnishes information and instructions thatwill help you achieve years of dependable perfor-mance. These instructions have ...

Page 5 - S a f e t y; TRAINING; SAFETY RULES

S a f e t y 5 TCH4500 Safety Rules (7/8//2005) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To locat...

Page 6 - TRANSPORTATION

6 S a f e t y TCH4500 Safety Rules (7/8/2005) (Safety Rules continued from previous page) Before performing any service or maintenance, lower equipment to ground or block securely, turnoff engine, remove key, and disconnect drivelinefrom tractor PTO. NEVER GO UNDERNEATH EQUIPMENT. Never place an...

Page 7 - STORAGE

S a f e t y 7 TCH4500 Safety Rules (7/8//2005) Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section forlocation.) When lubricating telescoping PTO drives, keep fingers out of shield access slots to prevent injury. Check blade bolts for proper torque after e...

Page 8 - SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!

8 S a f e t y MAN0458 (9/23/2005) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! A 11 - On BottomSide Of Chute 15 - On Frontof Chute 6 - UnderShield 6 - Under ShieldThree Places CD6782 14 10 16 17 17 1 7 4 3 9 5 1 11 18 10 13 8 12 ...

Page 9 - WARNING

S a f e t y 9 MAN0458 (9/23/2005) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts...

Page 11 - Use a clean, damp cloth to clean safety decals.

S a f e t y 11 MAN0458 (9/23/2005) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can ...

Page 12 - O p e r a t i o n; OPERATION; CHIPPER PRE-OPERATION; ATTACHING CHIPPER TO TRACTOR; IMPORTANT; CAUTION

1 2 O p e r a t i o n MAN0458 (9/23/2005) OPERATION The operator is responsible for the safe operation ofthis chipper. The operator must be properly trained.Operators should be familiar with the tractor, chipper,and all safety practices before starting operation. Readthe safety rules and safety deca...

Page 13 - O p e ra t i o n; TRACTOR STABILITY

O p e ra t i o n 1 3 MAN0458 (9/23/2005) TRACTOR STABILITY A minimum 20% of tractor and equipment weight must be on the tractor front wheels whenattachments are in transport position. Without thisweight, front tractor wheels could raise up result-ing in loss of steering. The weight may be attained...

Page 14 - OPERATING TECHNIQUE; STORING CHIPPER

1 4 O p e r a t i o n MAN0458 (9/23/2005) OPERATING TECHNIQUE Make sure debris does not blow into traffic, parked cars, or pedestrians. When feeding material into machine, do not allow metal, rocks, bottles, cans, or any other for-eign material to be fed into the machine. 1. Run chipper at full ...

Page 15 - PRE-OPERATION CHECK LIST

O p e ra t i o n 1 5 MAN0458 (9/23/2005) PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions on safety rules, page 5 throughpage 11. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check ...

Page 16 - S e rv i c e; SERVICE; LUBRICATION; Service and Maintenance Schedule

1 6 S e rv i c e MAN0458 (9/23/2005) SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manual. Before inspe...

Page 17 - S e r v i c e; CHIPPER BLADES

S e r v i c e 1 7 MAN0458 (9/23/2005) Figure 3 . Lubrication Points CHIPPER BLADES Install Disk Lock When working on disk assembly or changing blades,use a disk lock at all times. Follow steps to lock disk: 1. Remove discharge cap or optional discharge tube.See Figure 3 for discharge cap location. 2...

Page 18 - Blade Servicing; Blade Removal & Cutting Edge Reversal; Blade Inspection; Blade Sharpening; Blade Installation

1 8 S e rv i c e MAN0458 (9/23/2005) Blade Servicing The chipper blades will eventually become dull, makingchipping difficult and adding strain on the machine.Poor chipping performance is usually a result of dullchipper blades. It is recommended that the blades besharpened every 5 to 15 hours or if ...

Page 19 - Blade Clearance; DRIVE BELT

S e r v i c e 1 9 MAN0458 (9/23/2005) Blade Clearance IMPORTANT ■ Make sure that the clearance between the chip- ping anvil and ALL chipper blades is set to 1/16".All chipper blades should be rotated until even withthe chipping anvil and measured. Figure 7 . Anvil Clearance The chipper blades sh...

Page 20 - Rear Drive Belt

2 0 S e rv i c e MAN0458 (9/23/2005) Front Belt Installation 1. Place belt around both sheaves. 2. Attach idler pulley to idler bracket using hardwarepreviously removed. 3. Tighten eyebolt until belt deflection is 7/16" when a20 lb load is placed against the belt. See Figure 9. Figure 9 . Belt T...

Page 21 - Tr o u b l e s h o o t i n g; TROUBLESHOOTING

Tr o u b l e s h o o t i n g 2 1 MAN0458 (9/23/2005) TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine or rotor stalls or stops Obstructed discharge Use branch or similar object to clear discharge. Plugged rotor Clear rotor. Feed material more evenly. Feeding material too large into chipper Red...

Page 23 - A s s e m b l y; ASSEMBLY INSTRUCTIONS; DEALER SET-UP INSTRUCTIONS

A s s e m b l y 2 3 MAN0458 (9/23/2005) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this chipper is the responsibility of theWoods dealer. If should be delivered to the ownercompletely assembled, lubricated, and adjusted fornormal chipping conditions. Assembly will be easier if part...

Page 25 - INSTALL SMV SIGN

A s s e m b l y 2 5 MAN0458 (9/23/2005) INSTALL SMV SIGN 1. Attach SMV (Slow Moving Vehicle) socket (93) toSMV emblem bracket (71) using two carriage bolts(97) and lock nuts (30). See Figure 18 and Figure19. 2. Attach SMV sign (98) to SMV bracket (94) usingtwo cap screws (95) and lock nuts (96). 3. ...

Page 26 - SHORTEN DRIVELINE

2 6 A s s e m b l y MAN0458 (9/23/2005) SHORTEN DRIVELINE NOTE: On some smaller tractors the driveline may need to be shortened to allow connection to the PTOshaft. The pictures shown in these instructions are tobe used as an example and do not show the chipper. 1. Attach equipment to the tractor 3-...

Page 27 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST

D e a l e r C h e c k L i s ts 2 7 MAN0458 (9/23/2005) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect chipper thoroughly after assembly to makesure it is set up properly before delivering it to thecustomer. The following check list is a reminder ofpoints to inspect. Che...

Page 28 - P a rts

2 8 P a rts MAN0458 (9/23/2005) TCH4500 BASE ASSEMBLY 33 86 26 26 30 29 12 85 CD6757 49 93 94 12 32 45 77 43 16 31 77 45 51 51 20 31 18 37 87 16 31 25 26 70 2 48 2 20 43 16 31 32 18 16 51 20 63 18 31 49 52 16 16 14 22 64 67 16 16 91 44 16 16 88 16 31 31 52 58 7 6 27 16 92 30 26 32 16 50 31 46

Page 29 - P a r ts; TCH4500 BASE ASSEMBLY PARTS LIST

P a r ts 2 9 MAN0458 (9/23/2005) TCH4500 BASE ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 2 1017428 * 2 3/8 NC x 1/2 Square head set screw 6 1015925 2 Sheave, 2B4.8 SDS 7 1015961 1 1/4 Self-tap grease fitting 12 6096 * 17 5/16 NC x 3/4 HHCS GR5 14 31138 * 1 3/8 NC x 3-1/2 HHCS GR5 16 565 * 36 3/8 F...

Page 30 - TCH4500 CHIPPER UPPER ASSEMBLY

3 0 P a rts MAN0458 (9/23/2005) TCH4500 CHIPPER UPPER ASSEMBLY 93 94 97 96 30 95 98 12 55 56 84 30 26 26 26 28 28 16 12 26 33 12 15 21 42 79 26 63 82 10 11 17 57 17 78 8 9 73 32 47 5 58 36 19 34 47 88 81 90 26 10 6 26 30 36 1 16 24 27 50 50 31 28 26 61 62 100 99 31 69 75 4 74 16 31 88 44 13 65 26 80...

Page 31 - TCH4500 CHIPPER UPPER ASSEMBLY PARTS LIST

P a r ts 3 1 MAN0458 (9/23/2005) TCH4500 CHIPPER UPPER ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 58439 2 3/8 NC x 5-1/2 HHCS GR8 4 1017429 1 Decal, Operating instructions 5 1015967 1 Decal, Check bolts 6 1015925 2 Sheave, 2B4.8 SDS 8 1015926 1 Spacer, 0.5 x 1.00 9 1015927 1 Roller, 0.5 x 1.00 x...

Page 32 - TCH4500 CHIPPER HOPPER ASSEMBLY

3 2 P a rts MAN0458 (9/23/2005) TCH4500 CHIPPER HOPPER ASSEMBLY 1 2 3 4 4 5 6 13 14 3 1 1 3 1 3 13 14 15 2 2 16 14 2 7 8 9 10 11 12 CD6761

Page 33 - TCH4500 CHIPPER HOPPER ASSEMBLY PARTS LIST

P a r ts 3 3 MAN0458 (9/23/2005) TCH4500 CHIPPER HOPPER ASSEMBLY PARTS LIST TCH4500 DISCHARGE TUBE KIT (OPTIONAL) REF PART QTY DESCRIPTION 1 565 * 10 3/8 Flat washer 2 6697 * 10 3/8 NC x 1 Carriage bolt GR5 3 71635 10 3/8 NC Elastic stop nut 4 1017433 2 Decal, Warning rotating blade hazard 5 1017408...

Page 35 - A p p e n d i x; BOLT TORQUE CHART

A p p e n d i x 3 5 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...

Page 36 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM

3 6 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............

Page 37 - WARRANTY; (Replacement Parts For All Models Except Mow’n Machine

F-8494 (Rev. 10/3/2011) WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material andworkmanship for a period of ninety (90) days from the date of delivery of the product to the orig...