Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 3/5/2010) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualar...
Page 3 - TABLE OF CONTENTS; Si no lee Ingles, pida ayuda a
I n t r o d u c t i o n 3 MAN0805 (4/30/2009) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION . ...
Page 4 - I n t r o d u ct i o n; SPECIFICATIONS; WARNING
4 I n t r o d u ct i o n MAN0805 (4/30/2009) SPECIFICATIONS GENERAL INFORMATION Some illustrations in this manual show the equipment with safety shields removed to providea b e t t e r v i e w. T h i s e q u i p m e n t s h o u l d n e v e r b eo p e r a t e d w i t h a n y n e c e s s a r y s a f e...
Page 5 - S a f e t y; Free Mower Safety Video; Industrial and Agricultural Mower Safety; . The 22 minute video, developed in cooperation with; BE TRAINED; Safety Video Order Form
S a f e t y 5 Safety Video Order Form (8/2/2005) Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHSor DVD video outlining Industrial and Agricultural Mower Safety Practices . The 22 minute video, developed in cooperation with AEM (Association of Equipment Manu...
Page 6 - S a fe ty; Free Mower / Cutter Safety Video Order Form; VHS; Please send me; Also, available from the Association of Equipment Manufacturers:
6 S a fe ty Safety Video Order Form (Rev. 2/6/2006) Free Mower / Cutter Safety Video Order Form 3 (Select one)
VHS Format - VHS01052 Safety Video
DVD Format - DVD01052 Safety Video Please send me Name: ________________________________________ Phone: __________________ Address: __________________...
Page 7 - INSTALLATION; SAFETY RULES
S a f e t y 7 BW180_ SR (Rev. 12/10/2007) INSTALLATION Hydraulics must be connected as instructed in this m anua l. Do not sub stitute pa rts, m odify, orconnect in any other way. TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l ...
Page 8 - TRANSPORTATION
8 S a f e t y BW180_SR (Rev. 12/10/2007) (Safety Rules continued from previous page) Make sure driveline guard tether chains are attached to the tractor and equipment as shown int h e pa m p h l e t t h a t a c c o m pa n i e s t h e d r i v e l i n e .Replace if damaged or broken. Check that drivel...
Page 9 - MAINTENANCE
S a f e t y 9 BW180_ SR (Rev. 12/10/2007) Do not operate or transport equipment while under the influence of alcohol or drugs. Operate only in daylight or good artificial light. Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of allmoving parts. Always co...
Page 10 - STORAGE
1 0 S a f e t y BW180_SR (Rev. 12/10/2007) (Safety Rules continued from previous page) Keep all persons away from operator control a r e a wh i l e p e r f or mi n g a d j u s t m e nts , s e r v i c e , ormaintenance. Make certain all movement of equipment com- ponents has stopped before approachin...
Page 11 - SHIELD MISSING; Use a clean, damp cloth to clean safety decals.; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!
S a fe ty 11 MAN0707 (5/30/2008) 4 - PN 18869 SHIELD MISSING DO NOT OPERATE - PUT SHIELD ON 18869-B DANGER BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under ...
Page 12 - ROTATING BLADES AND; ROTATING DRIVELINE; CONTACT CAN CAUSE DEATH; DANG
1 2 S a fe ty MAN0707 (5/30/2008) 7 - PN 15503 FALLING OFF CAN RESULT IN BEING RUN OVER. Tractor must be equipped with ROPS (or ROPS CAB) and seatbelt. Keep foldable ROPS systems in “locked up” position at alltimes. Buckle Up! Keep seat belt securely fastened. Allow no riders. RAISED EQUIPMENT...
Page 13 - WA R N I N G; RAISED CUTTER CAN DROP AND CRUSH; ROTATING COMPONENTS; TO AVOID SERIOUS
S a f e t y 1 3 MAN0707 (5/30/2008) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 12 - PN 1004991 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK WA R N I N G RAISED CUTTER CAN DROP AND CRUSH ers must be equipped w...
Page 14 - O p e ra t i o n; OPERATION; CONNECTING CUTTER TO TRACTOR; Hydraulic Connection; CAUTION
1 4 O p e ra t i o n MAN0805 (4/30/2009) OPERATION The designed and tested safety of this machinedepends on it being operated within the limitations asexplained in this manual. Be familiar with and follow allsafety rules in the manual, on the cutter and on thetractor. The safe operation of this cutt...
Page 15 - O p e r a t i o n; Interference Check; Cutting Height Adjustment; TRACTOR OPERATION
O p e r a t i o n 1 5 MAN0805 (4/30/2009) 3. Route the hose through the hose holder at thehitch and be sure the hose can slide freely in theholder. Do not allow hose slack to drag on theground or become caught on tractor protrusions. 4. Attach the hydraulic hose to the tractor. 5. From the operator ...
Page 16 - CUTTER OPERATION; Mowing Tips
1 6 O p e ra t i o n MAN0805 (4/30/2009) Be sure operator is familiar with all controls and canstop tractor and cutter quickly in an emergency. Theoperator should give complete, undivided attention tooperating tractor and cutter. CUTTER OPERATION When beginning operation of the cutter, make sure tha...
Page 17 - TRANSPORTING
O p e r a t i o n 1 7 MAN0805 (4/30/2009) TRANSPORTING Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securelyfastened. Falling off power unit can result in deathf ro m b e i n g ru n ov e r o r c ru s h e d . K e e p fo l d a b l eROPS system in “locked up” position...
Page 19 - O w n e r S e r v i c e; OWNER SERVICE; BLOCKING METHOD
O w n e r S e r v i c e 1 9 MAN0805 (4/30/2009) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manua...
Page 20 - LUBRICATION
2 0 O w n e r S e r v i c e MAN0805 (4/30/2009) Figure 5 . Jackstand Placement and Lubrication Points LUBRICATION Do not let excess grease collect on or around parts,particularly when operating in sandy areas. See Figure 5 for lubrication points and frequency orlubrication based on normal operating ...
Page 21 - Seasonal Lubrication; Blade Removal; Blade Installation
O w n e r S e r v i c e 2 1 MAN0805 (4/30/2009) Seasonal Lubrication In addition to the daily recommended lubrication, amore extensive application is recommended season-ally. 1. Fill CV double yokes with 20 pumps of grease withthe joints in a straight line. 2. Articulate CV body to maximum angle sev...
Page 22 - Blade Sharpening; SLIP CLUTCH ADJUSTMENT
2 2 O w n e r S e r v i c e MAN0805 (4/30/2009) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maintain balance.Replace blades in pairs. Unbalanced blades willcause excessive vibration, which can damagegearbox bearings. Vibration may also cause struc-tural c...
Page 23 - SHIELDING REPAIR
O w n e r S e r v i c e 2 3 MAN0805 (4/30/2009) SHIELDING REPAIR Full chain or rubber shielding must be installed when operating in populated areas or other areaswhere thrown objects could injure people or dam-age property. • If this machine is not equipped with full chainor rubber shielding, operat...
Page 24 - Tro u b l e s h o o t i n g; TROUBLESHOOTING
2 4 Tro u b l e s h o o t i n g MAN0805 (4/30/2009) TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blades Sharpen blades. Worn or broken blades Replace blades. (Replace in pairs only.) Incorrect PTO speed Set at rated PTO speed. Ground speed too fast Reduce ground speed. Drive not...
Page 25 - D e a l e r S e r v i c e; DEALER SERVICE; GEARBOX MAINTENANCE
D e a l e r S e r v i c e 2 5 MAN0805 (4/30/2009) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of repair...
Page 26 - D e a l e r S e r v i c e; GEARBOX REPAIR; Disassembly; Assembly
2 6 D e a l e r S e r v i c e MAN0805 (4/30/2009) Vertical Shaft Seal Replacement (Figure 13) 1. Disconnect and remove the rear driveline from thegearbox. 2. Remove vent plug (24) and siphon gear lube fromhousing through this opening. 3. Remove crossbar (see page 30). 4. Remove protective seal (8) a...
Page 27 - Reinstallation
D e a l e r S e r v i c e 2 7 MAN0805 (4/30/2009) correct diameter. Be sure not to damage the seallip. 8. Press in housing so that seal is recessed. Pressprotective seal (8) until seated flush with housing.Verify that the seal (8) is seated correctly. 9. Press bearing (7) into the housing, using a r...
Page 28 - SPLITTER GEARBOX REPAIR
2 8 D e a l e r S e r v i c e MAN0805 (4/30/2009) SPLITTER GEARBOX REPAIR (Figure 14) Removal from Cutter 1. Disconnect and remove all drivelines fromgearbox. 2. Remove the four cap screw and lock nuts thatsecure gearbox to cutter, and remove gearbox. NOTE: Gearbox is heavy: do not attempt to move i...
Page 29 - Check Gearbox
D e a l e r S e r v i c e 2 9 MAN0805 (4/30/2009) Check Gearbox 1. Place top cover (10) on housing and secure intoposition using six cap screws (11). 2. Check gearbox for leaks by: plugging all holesexcept one, applying 4 psi of compressed air, andimmersing gearbox in water. Verify gearbox doesnot l...
Page 30 - CROSSBAR REMOVAL
3 0 D e a l e r S e r v i c e MAN0805 (4/30/2009) CROSSBAR REMOVAL 1. It is necessary to gain access to bottom side ofcutter for crossbar removal. See Blocking Methodpage 19. NOTE: You will need to use either the puller screw (Item 6, Figure 16) or a small hydraulic jack toremove the crossbar. 2. Re...
Page 31 - CROSSBAR INSTALLATION; UNIVERSAL JOINT REPAIR
D e a l e r S e r v i c e 3 1 MAN0805 (4/30/2009) CROSSBAR INSTALLATION 1. Using emery cloth (220 or finer), remove surfacerust, Loctite ® and foreign material from hub, splined gearbox vertical shaft, and crossbarassembly. 2. Slide crossbar assembly (10) onto splined shaft.Install washer (71) and n...
Page 32 - SERVICING TIRES SAFELY
3 2 D e a l e r S e r v i c e MAN0805 (4/30/2009) 4. Place universal cross in vise as shown in Figure 22and tap on yoke to remove cup. Repeat Step 3 forfinal removal. Drive remaining cup out with a driftand hammer. Figure 22 U-Joint Assembly 1. Place seals securely on bearing cups. Insert cupinto yo...
Page 33 - A ss e mb l y; ASSEMBLY INSTRUCTIONS; DEALER SET-UP INSTRUCTIONS
A ss e mb l y 3 3 MAN0805 (4/30/2009) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this cutter is the responsibility of theWOODS dealer. It should be delivered to the ownercompletely assembled, lubricated and adjusted for nor-mal cutting conditions. The BW180HB and BW126HB cutters ar...
Page 34 - A s s e m b l y
3 4 A s s e m b l y MAN0805 (4/30/2009) Install Height Adjustment Cylinder(BW180HD) Refer to Figure 25. 1. Attach base end of cylinder (5) to the spring arm(3) using clevis pin (18) and two cotter pins (66). 2. Extend cylinder rod and place transport lockbracket (7) over cylinder rod clevis. 3. Posi...
Page 38 - Install Wing Wheel and Hub
3 8 A s s e m b l y MAN0805 (4/30/2009) NOTE: Items 23 & 24 must be installed with square corners on top and facing cylinder as shown. 2. Slide spacer (17) and lock-up bar (19) over clevispin (22) on back side of cylinder lug & secure withwasher (27) and cotter pins (66). 3. Attach base end ...
Page 39 - Install Wing Driveline
A ss e mb l y 3 9 MAN0805 (4/30/2009) Install Wing Wheel Yoke Adjustment Link(BW180HD) Use a suitable lifting device of sufficient capac- ity. Use adequate personnel to handle heavy com-ponents. 1. With a lifting device raise right wing and lock in theup position using the wing lock-up bar. Leave li...
Page 40 - Install Chain or Belt Shielding (BW180HD)
4 0 A s s e m b l y MAN0805 (4/30/2009) Install Chain or Belt Shielding (BW180HD) Full chain shielding must be installed when operating in populated areas or other areas wheret h r o w n o b j e c ts c o u l d i n j u r e p e o p l e o r d a m a g eproperty. • If this machine is not equipped with fu...
Page 43 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST
D e a l e r C h e c k L i s ts 4 3 MAN0805 (4/30/2009) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly toensure it is set up properly before delivering it to thecustomer. The following check lists are a reminder of points toinspect...
Page 44 - N o te s; NOTES
Page 46 - P a rts
4 6 P a rts MAN0805 (4/30/2009) MAIN FRAME ASSEMBLY (FRONT SECTION) Rev(10/23/2009) 74 - COMPLETE DECAL SET 75 - SAFETY DECAL SET
Page 47 - P a r ts
P a r ts 4 7 MAN0805 (4/30/2009) MAIN FRAME ASSEMBLY (FRONT SECTION) REF PART QTY DESCRIPTION 1 19160KT 1 Blade kit, CCW 2 ----- 1 Gearbox (see page 54) 3 1031174 1 Driveline complete, 2400, 1.75-20 3.4 4 1031356 1 Tongue level bracket 5 1031362 1 2.56 x 3.00 x 2.00 Sleeve 6 1003491 1 Attitude rod 7...
Page 52 - WING ASSEMBLY
5 2 P a rts MAN0805 (4/30/2009) WING ASSEMBLY (Rev. 10/23/2009)
Page 54 - WING & CENTER GEARBOX ASSEMBLY
5 4 P a rts MAN0805 (4/30/2009) WING & CENTER GEARBOX ASSEMBLY
Page 56 - SPLITTER GEARBOX ASSEMBLY
5 6 P a rts MAN0805 (4/30/2009) SPLITTER GEARBOX ASSEMBLY REF PART QTY DESCRIPTION A 1031185 1 Complete splitter gearbox, 540 rpm A 1031186 1 Complete splitter gearbox, 1000 rpm 1 39411 6 Bearing 2 -------- 1 Housing 3 1031175 4 Oil seal, 45 mm x 85 mm x 10 mm 4 1002494 6 snap ring 85 dia 5 57471 6 ...
Page 57 - CENTER DECK DRIVE ASSEMBLY
P a r ts 5 7 MAN0805 (4/30/2009) CENTER DECK DRIVE ASSEMBLY REF PART QTY DESCRIPTION A 1031174 1 Complete center drive assembly 1 1031184 1 Yoke, 1-3/4, 20 spline 2 38352 2 Cross & bearing kit 3 1019108 1 Double yoke 4 1005521 1 Grease fitting 5 1019114 1 Friction clutch (includes 6 - 14) 6 1027...
Page 58 - FRONT DRIVE ASSEMBLY - EQUAL ANGLE
5 8 P a rts MAN0805 (4/30/2009) FRONT DRIVE ASSEMBLY - EQUAL ANGLE REF PART QTY DESCRIPTION A 57282 1 Complete 540 rpm (6-spline) 1 40563 1 Yoke 1-3/8, 6-spline (540 rpm) 2 40566 2 Cross & bearing 3 40751 2 Inboard yoke 4 40753 1 Outer profile 5 40765 2 Spring pin 10 x 90 6 57299 1 Yoke 1-1/2, 2...
Page 59 - REAR DRIVE ASSEMBLY - EQUAL ANGLE
P a r ts 5 9 MAN0805 (4/30/2009) REAR DRIVE ASSEMBLY - EQUAL ANGLE REF PART QTY DESCRIPTION A 1004932 1 Complete rear drive assembly 1 1004957 1 Yoke, 1-3/4, 20 spline 2 40566 1 Cross and bearing 3 1003471 1 Inboard yoke 4 1004958 1 Inner profile 5 40765 1 Spring pin 10 x 90 6 1029936 1 Stub shaft 7...
Page 62 - WING DRIVE ASSEMBLY
6 2 P a rts MAN0805 (4/30/2009) WING DRIVE ASSEMBLY REF PART QTY DESCRIPTION A 1004934 Complete wing drive assembly 1 1004963 1 Yoke 1-3/4, 20 Spline 2 110 2 Cross & bearing kit 3 40764 2 Spring pin 10 x 80 4 40575 1 Inboard yoke 5 40587 1 Inner profile 6 1004964 1 Outer profile & sleeve 7 4...
Page 64 - RUBBER SHIELDING - CENTER SECTION
6 4 P a rts MAN0805 (4/30/2009) RUBBER SHIELDING - CENTER SECTION (FRONT & REAR) (STANDARD ON BW180 MODELS) REF PART QTY DESCRIPTION 1 1017057 1 Front center belt shield plate 2 1028588 1 Front right belt shield plate 3 1028589 1 Front left belt shield plate 7 1028506 2 Bent link .25 x 1.72 x 13...
Page 65 - RUBBER SHIELDING - WING
P a r ts 6 5 MAN0805 (4/30/2009) RUBBER SHIELDING - WING (FRONT & REAR) (STANDARD ON BW180 MODELS) REF PART QTY DESCRIPTION 4 1028590 1 Front right wing belt shield plate, inside - or - 4 1028591 1 Front left wing belt shield plate, inside 5 1027496 1 Front right wing belt shield plate, middle -...
Page 66 - SINGLE ROW
6 6 P a rts MAN0805 (4/30/2009) CHAIN SHIELDING - CENTER SECTION (FRONT & REAR) (SINGLE ROW OPTIONAL ON BW180 MODELS) (SINGLE ROW STANDARD ON BW126 MODELS) (DOUBLE ROW OPTIONAL ON BW126 & BW180 MODELS) SINGLE ROW DOUBLE ROW REF PART QTY DESCRIPTION 1 1017124 1 Front center chain plate 2 1028...
Page 68 - HYDRAULIC CYLINDERS
6 8 P a rts MAN0805 (4/30/2009) HYDRAULIC CYLINDERS Wing 3 x 10 Center 3.5 x 8 REF PART PART QTY DESCRIPTION 2 19810 23540 1 Seal repair kit (includes 2A thru 2G) - or - 19810HD 19810HD 1 Seal repair w/ heavy duty pis-ton seal (includes 2A thru 2G) 2A ‡ ‡ 1 Wiper seal 2C ‡ ‡ 2 1-1/4 ID U-Cup 2D ‡ ‡ ...
Page 69 - HYDRAULIC CYLINDER STROKE CONTROL KIT
P a r ts 6 9 MAN0805 (4/30/2009) HYDRAULIC CYLINDER STROKE CONTROL KIT CROSSBAR PULLER (OPTIONAL) REF PART QTY DESCRIPTION 1 24098 1 Stroke control set for 1-1/4" cylinder rod (contains items 2 - 5) 2 – – – – 2 1-1/2" Segment 3 – – – – 1 1-1/4" Segment 4 – – – – 1 1" Segment 5 – – – ...
Page 71 - Winch Kit Installation; Winch Kit Operation
P a r ts 7 1 MAN0805 (4/30/2009) WINCH KIT (OPTIONAL) REF PART QTY DESCRIPTION A 1019456 - Winch kit, complete 1 52478 4 Idler bracket 2 6696 2 Chain idler casting 3 409 2 Clevis pin, 1/2 x 2 4 22411 2 Klik pin, 3/16 x 1 5 3379 * - HHCS, 1/2 NC x 1-1/2 GR5 6 11900 * - Lock nut, 1/2 NC flanged 7 1863...
Page 72 - A p p e n d i x; BOLT TORQUE CHART
7 2 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 73 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
A p p e n d i x 7 3 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 74 - I n d e x; INDEX
7 4 I n d e x MAN0805 (4/30/2009) INDEX A ADJUSTMENTS Cutting Height 15 Slip Clutch 22 ASSEMBLY Dealer Set-Up Instructions 33 Fill Gearboxes 33 D DEALER CHECK LIST Check Lists Delivery (Dealer’s Responsibility) 43 Pre-Delivery (Dealer’s Responsibility) 43 DEALER SERVICE Crossbar Installation 31 Remo...
Page 75 - WARRANTY
F-3079 (Rev. 9/16/2010) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY All Models Except Mow’n Machine TM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference....
Page 76 - (Replacement Parts For All Models Except Mow’n Machine; Zero-Turn Mowers and Woods Boundary
F-8494 (Rev. 6/23/2005) WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material andworkmanship for a period of ninety (90) days from the date...
