Woods S15CD - Manuals

I n t r o d u ct i o n 5 MAN0506 (Rev. 9/5/2008) IMPORTANT! BALANCE STATEMENT Both of the Woods Center Drive Shredder flail tubesare balanced as rotor assemblies to meet or exceedfactory standards before installation. After installation,the shredders are statistically inspected to check bal-ance. Th...

6 S a f e t y CD Flail Shredder MAN0506 (4/15/2006) TRAINING „ Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To ...

S a f e t y 7 CD Flail Shredder MAN0506 (4/15/2006) „ Connect PTO driveline directly to power unit PTO shaft. Never use adapter sleeves or adaptershafts. Adapters can cause driveline failures due toincorrect spline or incorrect operating length andcan result in personal injury or death. „ Inspect ru...

8 S a f e t y CD Flail Shredder MAN0506 (4/15/2006) (Safety Rules continued from previous page) „ Look down and to the rear and make sure area is clear before operating in reverse. „ Do not operate or transport on steep slopes. „ Do not stop, start, or change directions sud- denly on slopes. „ Use e...

S a f e t y 9 CD Flail Shredder MAN0506 (4/15/2006) „ Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section forlocation.) „ Make sure shields and guards are properly installed and in good condition. Replace if dam-aged. „ Do not disconnect hydraulic lines until en...

1 0 S a f e t y MAN0506 (Rev. 9/5/2008) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 3 - SERIAL NUMBER PLATE MODEL NO. SERIAL NO. Woods Equipment Company Oregon, Illinois, U.S.A. CAUTION PRECAUCION 1. Read Operator's Manual befor...

S a f e t y 11 MAN0506 (Rev. 9/5/2008) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued on next page) 6 - PN 50030978 ROTATING DRIVELINE HAZARD To prevent serious injury or death from rotating driveline: 1. K...

1 2 S a f e t y MAN0506 (Rev. 9/5/2008) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 14 - PN 50530315 WARNING HIGH-PRESSURE FLUID HAZARD To prevent serious injury or death: 1. Relieve pressure on system before repairing, adjustin...

O p e r a t o r R e c o r d 1 3 MAN0506 (Rev. 9/5/2008) OPERATOR SIGN-OFF RECORD . Woods Equipment Company follows the general safetystandards specified by the American Society of Agri-cultural and Biological Engineers (ASABE) and theOccupational Safety and Health Administration(OSHA) for agricultur...

1 4 O p e r a t i o n MAN0506 (Rev. 9/5/2008) OPERATION The Woods Flail Shredder is designed to pick up andshred crop and plant residue left in the field. Rotationalpower to the flails is provided by the tractor PTO. Be familiar with the flail shredder before starting. The owner is responsible for t...

O p e ra t i o n 1 5 MAN0506 (Rev. 9/5/2008) Figure 1 . Flail Shredder Principal Components PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) NOTICE ■ This Pre-Operation Check List is provided for the operator. It is important to follow for both per-sonal safety and maintenance of the flail shredder...

1 6 O p e r a t i o n MAN0506 (Rev. 9/5/2008) Figure 2 . Tractor Front Weight 3. 3-Point Hitch The 3-point hitch models require that the tractor beequipped with a Category II or Category III 3-pointhitch. If the hitch can be converted from one to theother, use a Category III to provide a wider stanc...

O p e ra t i o n 1 7 MAN0506 (Rev. 9/5/2008) „ Keep bystanders away from equipment. 1. Clear the area of all bystanders. 2. Attach the 3-point hitch to the unit but not the PTOdriveline. 3. Raise the unit until the tractor PTO and gearboxshafts are the same height. 4. Measure the dimension between t...

1 8 O p e r a t i o n MAN0506 (Rev. 9/5/2008) Without Quick Hitch Attachment: 1. Back tractor lower 3-point arms between lowermast plates and align with lower 3-point hole. 2. Place 1-3/4 OD spacer through 3-point arm pivot(both sides). 3. Push tractor’s 3-point arm to the inside and slide a1-7/16 O...

O p e ra t i o n 1 9 MAN0506 (Rev. 9/5/2008) Raise Stands 1. Use hitch ratchets or 3-point hitch to raise the frontof the machine. 2. Unpin front frame stands. Raise and pin in theirupper position. See Figure 10. REMOVING SHREDDER FROM TRACTOR Reverse the above procedure (Steps 1-17) whenremoving un...

2 0 O p e r a t i o n MAN0506 (Rev. 9/5/2008) the flails under all operating conditions. (See BalanceStatement, page 5.) NOTE: To avoid unnecessary wear on knives and related parts, never set the unit lower than the recom-mended setting. (See Balance Statement, page 5.) Figure 11 . 3-Point Hitch Mod...

O p e ra t i o n 2 1 MAN0506 (Rev. 9/5/2008) . Figure 14 . Optional Flail Contour Figure 15 . “L” Flails Figure 16 . Cup Flails Setting Flail Height 1. Be sure wheels are set to follow in the center offurrow row. Set flails 3 to 6 inches (75 to 150 mm) above the ground. (See Balance Statement, page ...

2 2 O p e r a t i o n MAN0506 (Rev. 9/5/2008) HAZARD AREA „ Make certain all movement of equipment com- ponents has stopped before approaching for ser-vice. Stay away from front, side, and rear of unit while it isrunning. Flails can pick up stones, sticks, wire, andother debris and throw it out with...

O p e ra t i o n 2 3 MAN0506 (Rev. 9/5/2008) ● Replace any safety decals that are missing or not readable (supplied free by your Woods dealer). See Safety Decals section for location drawing. STORAGE „ Block equipment securely for storage. „ Keep children and bystanders away from stor- age area. At ...

2 4 S e r v i c e & M a i n t e n a n c e MAN0506 (Rev. 9/5/2008) SERVICE & MAINTENANCE „ Before dismounting power unit or performing any service or maintenance, follow these steps:disengage power to equipment, lower the 3-pointhi tc h a nd a l l ra is e d c om pon e nts t o the gro und ,ope...

S e r v i c e & M a i n t e n a n c e 2 7 MAN0506 (Rev. 9/5/2008) GEARBOX OIL LEAKAGE NOTICE ■ Major oil leakage from the gearbox shaft seal area is not acceptable and could cause the gearboxto fail due to lack of lubrication and cooling. It isthe operator’s responsibility to check the gearboxoi...

2 8 S e r v i c e & M a i n t e n a n c e MAN0506 (Rev. 9/5/2008) Gearbox leakage & Troubleshooting Some gearbox oil leakage may be acceptable if: 1. Oil covers less than a 3-inch diameter circle aroundthe shaft seal area (see Figure 30). 2. Oil covers less than a 4-inch diameter circle arou...

S e r v i c e & M a i n t e n a n c e 2 9 MAN0506 (Rev. 9/5/2008) Figure 31 . Drain Plug (Underside of Unit) 7. Re-install and tighten drain plug. 8. Dispose of used oil in an approved container. 9. Add SAE 85W90 gear oil through the dipstickcover. Use the dipstick to check the oil level (Figure...

3 0 S e r v i c e & M a i n t e n a n c e MAN0506 (Rev. 9/5/2008) 3. Disconnect driveline and hydraulic lines from thetractor. 4. Place safety stands or large blocks under theframe. 5. Loosen and remove the worn flail and its oppositeon the other side of the rotor. Discard worn flailsand their m...

S e r v i c e & M a i n t e n a n c e 3 1 MAN0506 (Rev. 9/5/2008) Technical Service for re-balance options or furtherdetails. Follow the procedure below if rotor removal or replace-ment is required. „ Use a suitable lifting device of sufficient capac- ity. Use adequate personnel to handle heavy ...

3 2 S e r v i c e & M a i n t e n a n c e MAN0506 (Rev. 9/5/2008) Figure 37 . Rotor Direction of Rotation REPLACING STUB SHAFT 1. Remove rotor (see Servicing Rotors (Flail Tubes),page 30). 2. Remove three 1/2 x 2-1/2 hex bolts in taper lockhub and re-install bolts in three threaded holes(see Fig...

S e r v i c e & M a i n t e n a n c e 3 3 MAN0506 (Rev. 9/5/2008) NOTE: The shaft is heavy. Grasp the clutch firmly with both hands and slide off the input shaft. Rebuilding Friction Pack Disassembly 1. Position clutch and universal joint assembly on abench so that end is accessible. 2. Remove t...

3 4 S e r v i c e & M a i n t e n a n c e MAN0506 (Rev. 9/5/2008) NOTES

Tr o u b l e s h o o t i n g 3 5 MAN0506 (Rev. 9/5/2008) TROUBLESHOOTING The Woods Flail Shredder uses swinging flails to pick up and shred crop residue left in the field. It is a simple and reli-able system that requires minimal maintenance. The following table lists problems, causes, and solutions...

3 6 C o n t o u r F l a i l P a t t e r n s MAN0506 (Rev. 9/5/2008) WORKSHEET FOR CONTOUR FLAIL PATTERNS

3 8 A s s e m b l y MAN0506 (Rev. 9/5/2008) ASSEMBLY DEALER SET-UP INSTRUCTIONS „ Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic-ing equipment. „ Do not handle knives with bare hands. Careless or improper handling may result in serious injury. „ Keep...

A ss e mb l y 3 9 MAN0506 (Rev. 9/5/2008) 7. Attach front top link spacer, bolts, and lock nuts tofront of upper mast assembly. NOTE: For Quick Hitch Cat II , use spacer in front lower hole of upper mast assembly. For Quick Hitch Cat III , use spacer in front upper hole of upper mast assembly. Witho...

4 0 A s s e m b l y MAN0506 (Rev. 9/5/2008) MANUAL STORAGE TUBE INSTALLATION The manual storage tube may be supplied in either ofthe following styles. For One-Piece Style Manual Tube: Mount the manual tube to the inside of the shredderside sheet, using three 3/8 x 1-1/4" hex bolts, washers,and 3...

A ss e mb l y 4 1 MAN0506 (Rev. 9/5/2008) provided. Make sure that light lenses are in thecorrect position in relation to direction of equipmenttravel: amber lenses on the outside, red lenses onthe inside facing rear of shredder. 3. Install light bracket on end of shredder using 1/2NC x 1-1/2" h...

4 2 A s s e m b l y MAN0506 (Rev. 9/5/2008) CENTER CUT KIT INSTALLATION Block Shredded „ Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked andsecured. Never place any part of the body under-neath equipment or between moveable parts evenwhe n the e ngi ne h...

A ss e mb l y 4 3 MAN0506 (Rev. 9/5/2008) Install Motor Housing 1. Slide motor assembly between shredder centerchannel and secure to the left side using two 1/2NC x 1-1/4 carriage bolts (29) and flange lock nuts(30). 2. Install 1/2 NC x 1 cap screw (31) and flat washer(32) to the right rear hole of ...

4 4 A s s e m b l y MAN0506 (Rev. 9/5/2008) Install Hose Clamps 1. Place hose clamps (36) around hoses (11) andcenter hoses between center plate. 2. Mark clamp holes in desired location on shedderbody and drill two 11/32" holes. 3. Secure hose clamps to shredder using 5/16 NF x1-1/4 cap screws (...

D e a l e r C h e c k L i s ts 4 5 MAN0506 (Rev. 9/5/2008) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly tomake sure that it is set up properly before delivering itto the customer. The following check lists are a reminder of poin...

P a r ts 4 7 MAN0506 (Rev. 9/7/2011) PARTS INDEX FLAIL SHREDDER Center Drive FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-48 FLAIL TUBE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 WHEEL ASSEMBLY . . . . . . . . . . . ...

4 8 P a r ts MAN0506 (Rev. 9/5/2008) CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY

P a r ts 4 9 MAN0506 (Rev. 9/7/2011) CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 NSS 1 S15CD Body weldment 1 NSS 1 S20CD Body weldment 1 NSS 1 S22CD Body weldment 1 NSS 1 S25CD Body weldment 1 NSS 1 S27CD Body weldment 2 ---------- - Flail tube asy, right & l...

5 0 P a r ts MAN0506 (Rev. 9/5/2008) FLAIL TUBE ASSEMBLY REF LEFT PART # RIGHT PART # QTY DESCRIPTION 1 1016199LK 1016198LK 1 15’ Flail tube w/knives 1 1016199HD 1016198HD 1 15’ HD Cotton tube w/knives 1 1016199CP 1016198CP 1 15’ Cup knife tube w/knives 1 1013109LK 1013108LK 1 20’ Flail tube w/knive...

5 2 P a r ts MAN0506 (Rev. 9/5/2008) BED CONE ASSEMBLY (OPTIONAL) 50510065 TYPE A - WEASLER ® 24K PULL-TYPE PTO SHAFT WITH TORQMASTER CLUTCH REF PART NO QTY DESCRIPTION 1 20031440 1 U-Bolt, 3/4 NC x 4 x 5.5 long 2 2377 6 3/4 NC x 6 Hex bolt GR5 3 50520162 1 Strut weldment 4 50520163 1 Yoke weldment ...

5 8 P a r ts MAN0506 (Rev. 9/5/2008) CENTER DRIVE GEARBOX REF PART QTY DESCRIPTION A 1013049 1 Complete gearbox, Series 800 1 1019782 1 Casting, Threaded holes 2 1019783 1 Casting, Non-threaded holes 3 1019784 1 Pinion shaft/gear asy 27T with bearing cones & bearing cups 4 90315546 1 Cross shaft...

P a r ts 5 9 MAN0506 (Rev. 9/7/2011) RUBBER BELTING REF PART QTY DESCRIPTION 1 1012202 4 Rubber belting (15 ft) 1 1012202 6 Rubber belting (20 ft & 22 ft) 1 1012202 8 Rubber belting (25 ft & 27 ft) 2 1022647 4 Belt bar (15ft) 2 1022647 6 Belt bar (20 ft & 22 ft) 2 1022647 8 Belt bar (25 ...

P a r ts 6 1 MAN0506 (Rev. 9/7/2011) CENTER CUTTER KIT PARTS LIST CENTER DEFLECTOR (OPTIONAL) REF PART QTY DESCRIPTION 1 1024671 1 Blade hub 2 1016161 1 Motor housing 3 1024674 1 Blade, .31 x 2.50 x 13.31 dbl edge 4 1017719 1 Hydraulic motor 6 58125 * 6 9/16 NC Lock nut 7 58452 * 6 9/16 NC x 1-1/2 H...

6 2 P a r ts MAN0506 (Rev. 9/5/2008) RUBBER FLAP REF PART QTY DESCRIPTION 1 50531089 14 Rubber flap (12" - 15 ft) 1 50531089 18 Rubber flap (12" - 20 ft) 1 50531089 20 Rubber flap (12" - 22 ft) 1 50531089 24 Rubber flap (12" - 25 ft) 1 50531089 26 Rubber flap (12" - 27 ft) 2 1022...

A p p e n d i x 6 3 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...

6 4 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............

I n d e x 6 5 MAN0506 (Rev. 9/5/2008) INDEX ASSEMBLY Dealer Set-Up Instructions 38 Optional Equipment Center Cut Kit Installation 42 Rubber Belting Installation 40 Rubber Flap Installation 40 Safety Light Kit Installation 40 DEALER CHECK LISTS Delivery Check List (Dealer’s Responsibility) 45 Pre-Del...

F-3079 (Rev. 2/14/2011) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY All Models Except Mow’n Machine TM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference....

F-8494 (Rev. 10/3/2011) WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material andworkmanship for a period of ninety (90) days from the date of delivery of the product to the orig...