Woods MDO80-2 - Manuals - manualsarea.com

Page 2 - I n t r o d u c t i o n

2 I n t r o d u c t i o n Gen’l (Rev. 2/5/2007) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualar...

Page 3 - I n t r o d u ct i o n; TABLE OF CONTENTS; Si no lee Ingles, pida ayuda a

I n t r o d u ct i o n 3 15916 (Rev. 3/30/2007) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION ...

Page 4 - SPECIFICATIONS; WARNING

4 I n t r o d u ct i o n 15916 (Rev. 3/30/2007) SPECIFICATIONS D080-2 (Towed) MD080-2 (Mounted) Cutting Width 80" 80" Cutting Height 2" - 14" 2" (Limited by tractor lift) Overall Width 83" 83" Offset to Right of Hitch 63" 63" Overall Length 127" 95" Cutter...

Page 5 - S a f e t y; Free Mower Safety Video; Industrial and Agricultural Mower Safety; . The 22 minute video, developed in cooperation with; BE TRAINED; Safety Video Order Form

S a f e t y 5 Safety Video Order Form (8/2/2005) Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHSor DVD video outlining Industrial and Agricultural Mower Safety Practices . The 22 minute video, developed in cooperation with AEM (Association of Equipment Manu...

Page 6 - S a fe ty; Free Mower / Cutter Safety Video Order Form; VHS; Please send me; Also, available from the Association of Equipment Manufacturers:

6 S a fe ty Safety Video Order Form (Rev. 2/6/2006) Free Mower / Cutter Safety Video Order Form ✔ (Select one) VHS Format - VHS01052 Safety Video DVD Format - DVD01052 Safety Video Please send me Name: ________________________________________ Phone: __________________ Address: __________________...

Page 7 - TRAINING; SAFETY RULES

S a f e t y 7 D80 Safety Rules (Rev. 3/23/2007) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To locate...

Page 8 - OPERATION

8 S a f e t y D80 Safety Rules (Rev. 3/23/2007) (Safety Rules continued from previous page) Air in hydraulic systems can cause erratic oper- ation and allows loads or equipment componentsto drop unexpectedly. When connecting equipmentor hoses or performing any hydraulic maintenance,purge any air in ...

Page 9 - STORAGE

S a f e t y 9 D80 Safety Rules (Rev. 3/23/2007) whe n the e ngi ne has bee n turned off. H ydrauli cs y s t e m l e a k d o w n , h y d r a u l i c s y s t e m f a i l u r e s ,mechanical failures, or movement of control leverscan cause equipment to drop or rotate unexpect-edly and cause severe inju...

Page 10 - S A F E T Y; - SERIAL NUMBER PLATE; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!

1 0 S A F E T Y 15916 (Rev. 3/30/2007) PULL-TYPE ONLY 9 9 8 11 7 11 PULL-TYPE ONLY PULL-TYPE ONLY 12 12 7 MOUNTED DRIVE 4 6 10 5 12 12 6 3 2 1 7 11 CD3841B FRAME FOR MOUNTED & PULL-TYPE 13 1 - SERIAL NUMBER PLATE DO NOT EXCEED PTO SPEED OF 540 RPM PTO speeds higher than 540 RPM can cause equipme...

Page 11 - TO AVOID SERIOUS; SHIELD MISSING; DANGER; ROTATING DRIVELINE; CONTACT CAN CAUSE DEATH; ROTATING COMPONENTS; DANGER

S A F E T Y 1 1 15916 (Rev. 3/30/2007) WARNING TO AVOID SERIOUS INJURY OR DEATH: Read Operator's Manual (available from dealer) and follow all safety precautions. Keep all shields in place and in good condition. Operate mower from tractor seat only. Lower mower, stop engine and remove key before dis...

Page 12 - ROTATING BLADES AND; Use a clean, damp cloth to clean safety decals.

1 2 S A F E T Y 15916 (Rev. 3/30/2007) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! ROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running. Before mowing, clear area of objects that...

Page 13 - O p e ra t i o n; TRACTOR STABILITY

O p e ra t i o n 1 3 15916 (Rev. 3/30/2007) OPERATION The designed and tested safety of this machinedepends on it being operated within the limitations asexplained in this manual. Be familiar with and follow allsafety rules in the manual, on the cutter and on thetractor. The safe operation of this c...

Page 14 - O p e r a t i o n; Driveline Attachment

1 4 O p e r a t i o n 15916 (Rev. 3/30/2007) Driveline Attachment Attach the cutter to the tractor 3-point hitch (or quickhitch if available). Do not attach driveline. Raise andlower cutter to determine maximum and minimum dis-tance between the tractor PTO shaft and the gearboxinput shaft. If the di...

Page 15 - NOTICE

O p e ra t i o n 1 5 15916 (Rev. 3/30/2007) 7. Repeat step 6 for the other half of the drive. 8. File and clean cut ends of both drive halves. Do not use tractor if proper driveline engagement can-not be obtained through these methods. Connect driveline to tractor PTO shaft, making sure thespring-ac...

Page 16 - PRE-OPERATION CHECK LIST; STARTING AND STOPPING CUTTER

1 6 O p e r a t i o n 15916 (Rev. 3/30/2007) ATTACHING CUTTER TO TRACTOR (PULL-TYPE MODELS) The cutter is shipped with a 1-3/8" PTO spline. Thehorizontal distance between the end of the tractor PTOshaft and the drawbar hitch point should be 14". Thisdistance must not vary more than plus or m...

Page 18 - O w n e r S e r v i c e; OWNERS SERVICE

1 8 O w n e r S e r v i c e 15916 (Rev. 3/30/2007) OWNERS SERVICE On pull-type units, a pin is installed to prevent the height adjustment crank from detaching. Donot operate or service unit unless pin is installed. Before performing any service or maintenance, lower equipment to ground or block secu...

Page 20 - Blade Installation; CHAIN SHIELDING

2 0 O w n e r S e r v i c e 15916 (Rev. 3/30/2007) Figure 8 . Blade Removal & Installation Blade Installation Always replace both blades at the same time to main-tain balance. Liberally coat blade pin and crossbar hole with Never-Seez® or equivalent. Make sure blade is offset awayfrom deck and c...

Page 21 - SERVICING TIRES SAFELY

O w n e r S e r v i c e 2 1 15916 (Rev. 3/30/2007) SERVICING TIRES SAFELY Used Aircraft Tires (Figure 10) Do not attempt to mount a tire unless you have theproper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflatetires above the recommended pressur...

Page 22 - D e a l e r S e r v i c e; DEALER SERVICE

2 2 D e a l e r S e r v i c e 15916 (Rev. 5/11/2007) DEALER SERVICE On pull-type units, a pin is installed to prevent the height adjustment crank from detaching. Donot operate or service unit unless pin is installed. Before performing any service or maintenance, lower equipment to ground or block se...

Page 23 - D e a l e r S e r v i c e; Gearbox Assembly; Gearbox Adjustment

D e a l e r S e r v i c e 2 3 15916 (Rev. 5/11/2007) nicks or bumps. If damage cannot be repaired by resur-facing with emery cloth, replace damaged part. Inspect housings for damage, paying specific attentionwhere seals seat. Replace housing if damaged areacannot be resurfaced with emery cloth. Gear...

Page 24 - SHIELD BEARING SERVICE; UNIVERSAL JOINT REPAIR

2 4 D e a l e r S e r v i c e 15916 (Rev. 5/11/2007) Grease spindle through grease fitting (8) until a smallamount of grease escapes seal. Install spindle on unit. Figure 11 . Blade Spindle Assembly SHIELD BEARING SERVICE Figure 12 . Shield Bearing Service Remove shield bearings (1) by lifting up an...

Page 27 - TROUBLE SHOOTING

D e a l e r S e r v i c e 2 7 15916 (Rev. 5/11/2007) TROUBLE SHOOTING * Check belt for damage by laying it flat on floor. If belt does not lie flat (has humps or twists) this indicates broken orstretched cords. Replace belt. PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blades Sharpen blades. Wo...

Page 28 - A s s e m b l y; ASSEMBLY; DEALER SET-UP INSTRUCTIONS; Distribution Baffle Installation (Figure 21)

2 8 A s s e m b l y 15916 (Rev. 3/30/2007) ASSEMBLY DEALER SET-UP INSTRUCTIONS These instructions are for the assembly of the MD80and D80. Many of the procedures apply to both units.When an instruction applies to a specific unit, the sec-tion heading will indicate which unit. Assembly of this cutter...

Page 29 - A ss e mb l y; Gearbox Lubrication; Chain Shielding Installation (Figure 22)

A ss e mb l y 2 9 15916 (Rev. 3/30/2007) Figure 22 . Chain Shielding Assembly Gearbox Lubrication NOTICE ■ The gearbox was not filled at the factory. It must be serviced before operating cutter. Failure toservice will result in damage to the gearbox. Chain Shielding Installation (Figure 22) Full cha...

Page 35 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST

D e a l e r C h e c k L i s ts 3 5 15916 (Rev. 3/30/2007) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect cutter thoroughly after assembly to be certain itis set up properly before delivering it to customer. Thefollowing check list is a reminder of points to inspect.Chec...

Page 36 - NOTES

3 6 D e a l e r C h e c k L i s ts 15916 (Rev. 3/30/2007) NOTES

Page 37 - P a r ts; INDEX TO PARTS LIST

P a r ts 3 7 15916 (Rev. 3/30/2007) INDEX TO PARTS LIST DO80-2 (Pull-Type) Main Frame Assembly (Pull-Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 38 Main Frame Assembly - Common Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 40 ...

Page 38 - P a rts

3 8 P a rts 15916 (Rev. 3/30/2007) DO80-2 MAIN FRAME ASSEMBLY (PULL-TYPE) 6 28 9 23 10 12 23 39 33 38 35 26 13 22 29 31 32 36 37 32 31 5 22 30 3 2 32 31 27 34 22 1 4 8 24 25 7 CD3844B 40 REF PART QTY DESCRIPTION 1 7023 1 Tongue 2 406 1 Compression member 3 7030 1 H-Frame 4 ----- 1 Parking jack 5 703...

Page 49 - DO80-2 HEIGHT ADJUSTMENT CRANK

P a r ts 4 9 15916 (Rev. 3/30/2007) DO80-2 HEIGHT ADJUSTMENT CRANK DO80-2 SPRING-LOADED WHEEL YOKE DB956A REF PART QTY DESCRIPTION 1 15804 1 Height adjustment crank 2 11880 1 5/16 x 1-3/4 Spirol pin 3 10417 1 Height adjustment pivot block 4 1893 1 Thrust bearing 5 1863 2 1" SAE Flat washer 6 589...

Page 52 - MDO80-2 TAILWHEEL ASSEMBLY

5 2 P a rts 15916 (Rev. 3/30/2007) MDO80-2 TAILWHEEL ASSEMBLY REF PART QTY DESCRIPTION 1 15810 1 Tailwheel arm asy (Includes 5 & 13) 2 15270 1 Tailwheel clevis 3 15591 1 Wheel hub w/cups (includes 9 & 13) 4 4676 1 4.00 x 8 Rim and laminated tire 5 11011 2 1.5 x 1.00 x 1.5 Bronze bushing 6 15...

Page 56 - MDO80-2 CATEGORY 2 HITCH PIN OPTIONS

5 6 P a rts 15916 (Rev. 3/30/2007) MDO80-2 CATEGORY 2 HITCH PIN OPTIONS MDO80-2 CATEGORY 2 BUSHING KIT REF PART QTY DESCRIPTION 1 13010 1 Cat 2 hitch pin mounting kit 2 12275 2 Cat 2 mounting pin, 6" 3 1266 * 2 3/16 x 1-1/2 Cotter pin 4 13011 2 7/8 x 2-3/8 x 3/16 Flat washer 5 13012 2 7/8 NF Cas...

Page 58 - A p p e n d i x; BOLT TORQUE CHART

5 8 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...

Page 59 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM

A p p e n d i x 5 9 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............

Page 60 - I n d e x; INDEX

6 0 I n d e x 15916 (Rev. 5/11/2007) INDEX ASSEMBLY 28 Dealer Set-Up Instructions 28 Blade Installation 28Chain Shielding Installation 29Distribution Baffle Installation 28Gearbox Lubrication 29MD80 Assembly 32Optional Hydraulic Installation for D80-2 Pull-Type Cutter 31 Tongue Installation for D80-...

Page 61 - WARRANTY

F-3079 (Rev. 1/16/2007) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY (All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Please Enter Information...

Page 62 - (Replacement Parts For All Models Except Mow’n Machine

F-8494 (Rev. 6/23/2005) ©1996 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of WoodsEquipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual a...