Woods MAN0063 - Manuals - manualsarea.com

Page 2 - i i; NOTE

i i Introduction (2/9/01) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual instructionsand safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualare completed before releas...

Page 3 - S A F E T Y 1; SAFETY RULES

S A F E T Y 1 Loader Mounting Kit (9/11/00) INSTALLATION During installation, the tractor engine should be off, the key removed and the brakes locked. Do notdisconnect hydraulic lines until attachments arere m o v e d o r l o w e r e d t o t h e g r o u n d a n d s y s t e mpre s s ur e i s r e le...

Page 4 - S A F E T Y

2 S A F E T Y Loader Mounting Kit (9/11/00) (Safety Rules continued from previous page) Do not connect a low-pressure hydraulic hose into a high-pressure system—it will burst the hose.Do not use a high-pressure hose in place of a low-pressure hose—it is possible to rupture the valve. Always wear...

Page 5 - S A F E T Y 3

S A F E T Y 3 Loader Mounting Kit (9/11/00) Keep all persons away from operator control a r e a w hi l e p e r f or mi n g a d j u s t m e n ts , s e r v i c e , ormaintenance. Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins areinstalled securely to ...

Page 6 - S A F E T Y; DANGER; DANGER; WARNING; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!

4 S A F E T Y MAN0063 (12/15/00) 11 9 1 2 3 6 5 7 4 Loader Mount(Left Side) Optional LoaderControl Valve 10 8 MODEL NO. SERIAL NO. MASS (KG) ID NO. OREGON, IL U.S.A. YR OF MFG. 4 - SERIAL NUMBER PLATE 2 - PN 56053 WARNING n Read and understand Operator’s Manual before operating.(Replacement manuals ...

Page 7 - S A F E T Y 5

S A F E T Y 5 MAN0063 (Rev. 12/15/00) WARNING 56050-A CRUSHING HAZARD To avoid injury or death: n Do not walk or work un-derneath a raised loader. n Lower loader to groundbefore leaving tractorseat. FALLING HAZARD To avoid injury or death: n Do not work from orallow riders on loader orits attachment...

Page 8 - M o u n t I n s t a l l a t i o n; NOTES

6 M o u n t I n s t a l l a t i o n MAN0063 (12/15/00) NOTES

Page 9 - M o u n t I n s t a l l a t i o n 7; LOADER MOUNT INSTALLATION; IMPORTANT; CAUTION

M o u n t I n s t a l l a t i o n 7 MAN0063 (12/15/00) LOADER MOUNT INSTALLATION ■ Only use #111876 Loader Mounting Kit for mounting Woods 1020/1027 loaders on FordNew Holland 2810, 2910, 3910 FWA & 3230,3430, 3930, 4610, 4630 2WD & FWA, and 4000,4100, 4110, 4600, 4610 all-purpose 2WD trac-t...

Page 10 - M o u n t I n s t a l l a t i o n

8 M o u n t I n s t a l l a t i o n MAN0063 (12/15/00) LOADER MOUNT INSTALLATION Cont’d Figure 1 #111876 Loader Mounting Kit Install Front Support NOTE: Leave cap screws loose until front support and loader mounts are completely installed. 1. Attach front support to tractor, using cap screws (11) an...

Page 11 - M o u n t I n s t a l l a t i o n 9

M o u n t I n s t a l l a t i o n 9 MAN0063 (12/15/00) LOADER MOUNT INSTALLATION Cont’d Install Grill Guard (Optional) 1. Attach grill guard to front support, using four 3/4 NC x 2 hex head cap screws (15), flat washers (13),lock washers (23), and nuts (22). NOTE: Install cap screws from inside fron...

Page 12 - 0 M o u n t I n s t a l l a t i o n

1 0 M o u n t I n s t a l l a t i o n MAN0063 (12/15/00) LOADER MOUNT INSTALLATION Cont’d Attach Side Rails to Rear Mounts &Front Support 1. Attach side rail to inside of right rear mount, using four carriage bolts (12), flat washers (14), andhex nuts (10) as shown in Figure 5. 2. Attach side ra...

Page 13 - H y d r a u l i c I n s t a l l a t i o n 11; CONTROL VALVE & HOSE KIT INSTALLATION

H y d r a u l i c I n s t a l l a t i o n 11 MAN0063 (12/15/00) CONTROL VALVE & HOSE KIT INSTALLATION ■ Keep hands and body away from pressur- ized lines. Use paper or cardboard, not handsor other body parts to check for leaks. Wearsafety goggles. Hydraulic fluid under pressurecan easily penetra...

Page 14 - 2 H y d r a u l i c I n s t a l l a t i o n

1 2 H y d r a u l i c I n s t a l l a t i o n MAN0063 (12/15/00) 1 #57923 Hose KitUsing Tractor Remote Control General Description These instructions are for operating the loaderusing the tractor hydraulic remote control lever. Touse this hydraulic connection, the tractor must beequipped with two hy...

Page 15 - H y d r a u l i c I n s t a l l a t i o n 1 3

H y d r a u l i c I n s t a l l a t i o n 1 3 MAN0063 (12/15/00) #57923 Hose Kit Cont’d Route Hydraulic Hoses 1. Route hoses along loader mount, under the right side of the operator’s platform, and over therear axle. Be sure to avoid contact with 3-point linkage, brakepedals, and other moveable trac...

Page 16 - 4 H y d r a u l i c I n s t a l l a t i o n

1 4 H y d r a u l i c I n s t a l l a t i o n MAN0063 (12/15/00) #57923 Hose Kit Cont’d Verification of Control Movements 1. Mount loader to tractor: Remove mount pins from loader uprights. Align tractor with loader andslowly drive tractor into loader. Shut off tractor. 2. Connect loader feedline ho...

Page 17 - H y d r a u l i c I n s t a l l a t i o n 1 5

H y d r a u l i c I n s t a l l a t i o n 1 5 MAN0063 (12/15/00) 2 #46675 Control Valve Kit & #1001420 Hose Kit General Description This hydraulic connection uses a single-lever con-trol valve mounted to the right loader mount with amounting plate as shown. IMPORTANT ■ Hydraulic valves must be c...

Page 18 - 6 H y d r a u l i c I n s t a l l a t i o n

1 6 H y d r a u l i c I n s t a l l a t i o n MAN0063 (12/15/00) #46675 Control Valve & #1001420 Hose Kit Cont’d 2 39 41 42 43 36 37 35 8 9 40 38 10 32 33 34 30 CD5740 11 Assemble Control Valve Kit 1. Install the control lever: a.) Thread end of handle (1) into valve. b.) Align handle so that en...

Page 19 - H y d r a u l i c I n s t a l l a t i o n 1 7

H y d r a u l i c I n s t a l l a t i o n 1 7 MAN0063 (12/15/00) #46675 Control Valve & #1001420 Hose Kit Cont’d 2 Install #1001421 Adapter Plate fromHose Kit ■ Before attempting to install this kit, the fol- lowing must be observed: 1. Shut off engine, place transmission inneutral, and apply pa...

Page 20 - 8 H y d r a u l i c I n s t a l l a t i o n

1 8 H y d r a u l i c I n s t a l l a t i o n MAN0063 (12/15/00) #46675 Control Valve & #1001420 Hose Kit Cont’d 2 7 POWER BEYOND 7 1 1 2 3 4 5 8 9 10 11 11 12 11 13 14 15 7 OUT IN 6 CD5788 Figure 14 #1001420 Hose Kit Assembly Install Hydraulic Hoses 1. Attach 90-degree hose ends to control valv...

Page 21 - H y d r a u l i c I n s t a l l a t i o n 1 9

H y d r a u l i c I n s t a l l a t i o n 1 9 MAN0063 (12/15/00) #46675 Control Valve & #1001420 Hose Kit Cont’d 2 Install #58033 Hose Hanger Bracket 1. Install hose hanger bracket (8) under platform between brake pedals and chassis as shown in Fig-ure 16. 2. Secure with hex head cap screw (10),...

Page 22 - 0 H y d r a u l i c I n s t a l l a t i o n

2 0 H y d r a u l i c I n s t a l l a t i o n MAN0063 (12/15/00) #46675 Control Valve & #1001420 Hose Kit Cont’d 2 Connect OUT Hose to Tractor Rear Axle 1. Remove the top filler plug, located on the right side of the tractor rear axle. 2. Remove gasket from filler plug. Install gasket onto adapt...

Page 23 - H y d r a u l i c I n s t a l l a t i o n 2 1

H y d r a u l i c I n s t a l l a t i o n 2 1 MAN0063 (12/15/00) #46675 Control Valve & #1001420 Hose Kit Cont’d Connect Work Port Hoses 1. Control valve kit contains 54” hoses assembled with quick couplers. Attach hoses to valve workports A, B, C, and D, following the color schemeshown in Figur...

Page 24 - 2 H y d r a u l i c I n s t a l l a t i o n

2 2 H y d r a u l i c I n s t a l l a t i o n MAN0063 (12/15/00) #46675 Control Valve & #1001420 Hose Kit Cont’d Verification of Control Movements 1. Mount loader to tractor: Remove mount pins from loader uprights. Align tractor with loader andslowly drive tractor into loader. Shut off tractor. ...

Page 25 - PARTS INDEX

PA RT S 2 3 MAN0063 (12/15/00) Loaders10201027 PARTS INDEX 111876 LOADER MOUNTING KIT #111876 LOADER MOUNT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 #57923 HOSE KIT(FOR USE WITH TRACTOR REMOTE CONTROL) . . . . . . . . . . . . . . . 25 #46675 CONTROL VALVE KIT(FOR 1020 & ...

Page 31 - A P P E N D I X 2 9; BOLT TORQUE CHART

A P P E N D I X 2 9 Bolt Torque & Size Charts (Rev. 9/5/00) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.Fasteners must always be replaced with the same grade as specified in the manual part...

Page 32 - 0 A P P E N D I X; BOLT SIZE CHART; ABBREVIATIONS

3 0 A P P E N D I X Bolt Torque & Size Charts (Rev. 9/5/00) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. 5/16 3/8 1/2 5/8 3/4 7/8 SAE Bolt Thread Sizes MM 25 50 75 100 125 150 175 IN 1 2 3 4 5 6 7 Metric Bolt Thread ...

Page 33 - WARRANTY

F-3079 Effective 3/2/2000 (Revised 3/1/01) Woods Equipment Company 2606 Illinois Route 2 SouthPost Office Box 1000Oregon, Illinois 61061 815-732-2141 tel815-732-7580 fax . WARRANTY (All Models Except Mow’n Machines) Please Enter Information Below and Save For Future Reference. Date Purchased: ______...