Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 7/20/2007) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manuala...
Page 3 - TABLE OF CONTENTS; Si no lee Ingles, pida ayuda a
I n t r o d u c t i o n 3 51642 (Rev. 11/9/2007) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION...
Page 4 - I n t r o d u ct i o n; SPECIFICATIONS; WARNING
4 I n t r o d u ct i o n 51642 (Rev. 11/9/2007) SPECIFICATIONS Cutting Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60" Cutting Height Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5" - 5" Blade Speed (RPM) . . . . . . . . . ....
Page 5 - S a f e t y; TRAINING; SAFETY RULES
S a f e t y 5 L59 Mower Safety Rules (Rev. 4/7/2006) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals are available from dealer or, in theUnited Sta te s...
Page 6 - TRANSPORTATION
6 S a f e t y L59 Mower Safety Rules (Rev. 4/7/2006) Do not operate equipment while under the influ- ence of alcohol or drugs. Operate only in daylight or good artificial light. Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of allmoving parts. A...
Page 7 - STORAGE
S a f e t y 7 L59 Mower Safety Rules (Rev. 4/7/2006) Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins areinstalled securely to ensure equipment is in a safecondition before putting unit into service. Make sure all safety decals are installed. Replace ...
Page 8 - TO AVOID SERIOUS; SHIELD MISSING; ROTATING BLADES AND; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!
8 S a f e t y 51642 (Rev. 11/9/2007) 3 - SERIAL NUMBER PLATE MODEL NO. SERIAL NO. Woods Equipment Company Oregon, Illinois, U.S.A. WARNING TO AVOID SERIOUS INJURY OR DEATH: Read Operator's Manual (available from dealer) and follow all safety precautions. Keep all shields in place and in good conditi...
Page 10 - O p e ra t i o n; OPERATION; CUTTING HEIGHT ADJUSTMENT; CAUTION
1 0 O p e ra t i o n 51642 (Rev. 11/9/2007) OPERATION The designed and tested safety of this machinedepends on it being operated within the limitations asexplained in this manual. Be familiar with and follow allsafety rules in the manual, on the mower and on thetractor. The safe operation of this mo...
Page 11 - O p e r a t i o n
O p e r a t i o n 11 51642 (Rev. 11/9/2007) Without Optional Casters With lift height set and mower leveled, lower mower todesired cutting height and set lower lift control stop.This allows the mower to be raised when necessary,then lowered back to a pre-set cutting height. With Optional Casters Cas...
Page 12 - COMMENCING MOWING
1 2 O p e ra t i o n 51642 (Rev. 11/9/2007) Should mower become plugged, causing belt to slip forover two seconds, raise mower just enough to clearplug and continue running for at least two minutes,allowing pulleys to cool. Stopping the mower with beltin contact with a very hot pulley will bake and ...
Page 13 - DISCHARGE CHUTE & SIDE SHIELD
O p e r a t i o n 1 3 51642 (Rev. 11/9/2007) Figure 3 . Suggested Mowing Pattern Plan your mowing pattern to travel straight forwardwhenever possible. It is better to mow grass more oftenthan too short. Short grass deteriorates rapidly in hotweather and invites weed growth during growing sea-sons. F...
Page 14 - O p t i o n a l E q u i p m e n t; OPTIONAL EQUIPMENT
1 4 O p t i o n a l E q u i p m e n t 51642 (Rev. 11/9/2007) OPTIONAL EQUIPMENT Make sure attachment is properly secured, adjusted, and in good operating condition. Make sure shields and guards are properly installed and in good condition. Replace if damaged. ■ Before working underneath, raise m...
Page 17 - O w n e r S e r v i c e; OWNER SERVICE; LUBRICATION
O w n e r S e r v i c e 1 7 51642 (Rev. 11/9/2007) OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills. Should you needhelp, your dealer has trained service technicians avail- able. For your protection, read and follow all safety information in ...
Page 19 - D e a l e r S e r v i c e; DEALER SERVICE; BLADE SPINDLE REPAIR
D e a l e r S e r v i c e 1 9 51642 (Rev. 11/9/2007) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described herein requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of r...
Page 20 - Blade Spindle Installation
2 0 D e a l e r S e r v i c e 51642 (Rev. 11/9/2007) Blade Spindle Assembly (Figure 13) Bearing cones and cups are designed to work together.It is important to position them so bearing cone tapermates with cup taper. Lubricate new cups with a light oil. Place them in spin-dle housing so they will ma...
Page 21 - Tr o u b l e s h o o t i n g; TROUBLESHOOTING; MOWING CONDITIONS
Tr o u b l e s h o o t i n g 2 1 MAN0224 (Rev. 7/29/2005) TROUBLESHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut lower in center of swath than at edge Height of cutter lower at rear or front Adjust cutter height and attitude so that cutter rear and front are within 1/2" of s...
Page 23 - A s s e m b l y; ASSEMBLY; DEALER SET-UP INSTRUCTIONS
A s s e m b l y 2 3 51642 (Rev. 11/9/2007) ASSEMBLY DEALER SET-UP INSTRUCTIONS Assembly of this mower is the responsibility of theWOODS dealer. The mower should be delivered to theowner completely assembled, lubricated, and adjustedfor normal cutting conditions. These instructions are for mounting t...
Page 24 - CROSSWISE SUPPORT INSTALLATION; CHANNEL ARM INSTALLATION
2 4 A s s e m b l y 51642 (Rev. 11/9/2007) Figure 15 . Side Skids, Side Shield & Discharge Chute Installation CROSSWISE SUPPORT INSTALLATION Attach crosswise support to mower deck, welded lugforward. Insert spacer bushing into hole. Insert boltthrough deck and slide support onto bolt and attachw...
Page 26 - IDLER BRACKET INSTALLATION
2 6 A s s e m b l y 51642 (Rev. 11/9/2007) Figure 19 . Rear View of Tractor Figure 20 . Idler Pulley Installation IDLER BRACKET INSTALLATION (See parts drawing on page 32) Remove bolts holding muffler bracket to bottom of dif- ferential housing, just ahead of rear axle. Remove rear PTO tractor shiel...
Page 27 - ATTACHING MOWER TO TRACTOR; BELT
A s s e m b l y 2 7 51642 (Rev. 11/9/2007) 1. Bolt 2. Splined bushing 3. Key 4. Drive pulley 5. Tractor PTO Figure 21 . Drive Pulley Installation ATTACHING MOWER TO TRACTOR Position mower under tractor. If a lifting device is notavailable, the mower frame is strong enough to backthe tractor over mow...
Page 29 - DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST
A s s e m b l y 2 9 51642 (Rev. 11/9/2007) NOTICE ■ Make sure front or rear tires do not rub on mower. ■ Alignment must be rechecked if it is necessary to move idler pulleys or the mower deck to getproper belt tension. ■ Tension on a new belt should be readjusted every half hour for the first two ho...
Page 30 - P a r ts; MOWER FRAME ASSEMBLY
3 0 P a r ts 51642 (Rev. 11/9/2007) MOWER FRAME ASSEMBLY
Page 32 - MOUNTING ASSEMBLY
3 2 P a r ts 51642 (Rev. 11/9/2007) MOUNTING ASSEMBLY
Page 34 - BLADE SPINDLE ASSEMBLY
3 4 P a r ts 51642 (Rev. 11/9/2007) BLADE SPINDLE ASSEMBLY REF PART QTY DESCRIPTION 1 5089 2 1.06 x 2.0 x .44 Seal 2 4114 1 27/32 x 1-1/16 x 1-7/16 Sleeve 3 4115 * 1 3/16 x 1-1/8 Spring pin 4 4107 2 Bearing cone 5 4106 2 Bearing cup 6 4117 1 Spindle housing with cups 7 1972 * 1 1/4 - 28 Tapered thre...
Page 36 - CASTER ASSEMBLY
3 6 P a r ts 51642 (Rev. 11/9/2007) CASTER ASSEMBLY REF PART QTY DESCRIPTION A 29750 - Right and left caster bundle (includes mounting hardware) 1 12240 1 Caster yoke, 1/2" hole 2 4181 2 25/32 x 1 x 1/2 HT Sleeve 3 29746 1 Right caster arm assembly (shown) 4 29747 1 Left caster arm assembly 5 12...
Page 37 - A p p e n d i x; BOLT TORQUE CHART
A p p e n d i x 3 7 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 38 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
3 8 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 39 - I n d e x; INDEX
I n d e x 3 9 51642 (Rev. 11/9/2007) INDEX ASSEMBLY Attaching Mower to Tractor 27Belt Alignment 27Belt Installation 24Belt Shield Installation 29Belt Tension 28Channel Arm Installation 24Crosswise Support Installation 24Dealer Set-Up Instructions 23Delivery Check List 29Drive Pulley Installation 26I...
Page 40 - WARRANTY
F-3079 (Rev. 6/1/2007) WARRANTY (All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): ___________________________________________ Model Num...
Page 41 - (Replacement Parts For All Models Except Mow’n Machine
F-8494 (Rev. 6/23/2005) WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material andworkmanship for a period of ninety (90) days from the date...