Woods D5221T - Manuals - manualsarea.com

Page 2 - i i; I n t r o d u c t i o n; DANGER

i i I n t r o d u c t i o n Gen’l (Rev. 3/30/2004) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manua...

Page 3 - I n t r o d u c t i o n 1; TABLE OF CONTENTS; WARNING

I n t r o d u c t i o n 1 MAN0116 (Rev. 4/15/2004) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY RULES . . . . . . ...

Page 4 - S a f e t y; SAFETY RULES

2 S a f e t y Mow’n Machine Vacuum (9/11/00) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To locate ...

Page 6 - S a f e t y; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!

4 S a f e t y MAN0116 (Rev. 4/15/2004) MODEL NO. SERIAL NO. MASS (KG) ID NO. OREGON, IL U.S.A. YR OF MFG. 2 - SERIAL NUMBER PLATE SHIELD MISSING DO NOT OPERATE -- PUT SHIELD ON DANGER 18869 3 - PN 18869 1 - PN 72672 THROWN OBJECT HAZARD CAN RESULT IN SERIOUS INJURY OR DEATH. NEVER OPERATE WITHOUT DI...

Page 7 - I n s ta l l a t i o n 5; VACUUM INSTALLATION

I n s ta l l a t i o n 5 MAN0116 (Rev. 4/15/2004) VACUUM INSTALLATION Remove Discharge Chute 1. Remove mower deck discharge chute by removingthe two 1/4 NC hex nuts (2) and lifting the chute (1)away from the deck. 2. Place the discharge chute on the chute adapter (3)and secure with the two 1/4 NC he...

Page 8 - I n s ta l l a t i o n

6 I n s ta l l a t i o n MAN0116 (Rev. 4/15/2004) Attach Discharge Chute Be sure either the discharge chute, mulching e n d c a p , o r c o m p l e t e v a c u u m a t t a c h m e n t i sinstalled and in good condition. Replace if dam-aged. 1. Remove vacuum housing from deck. 2. Install chute adap...

Page 9 - I n s ta l l a t i o n 7

I n s ta l l a t i o n 7 MAN0116 (Rev. 4/15/2004) Figure 6 . Bearing Mount Assembly Installation Install Vacuum Drive Belt 1. Install belt (37) over sheaves and idler as shown inFigure 7. 2. Engage belt tension lever (29) as shown in Figure8. Remove Vacuum Drive Belt 1. Disengage belt tension lever ...

Page 10 - D e a l e r C h e c k L i s t; DEALER CHECK LISTS

8 D e a l e r C h e c k L i s t MAN0116 (4/15/2004) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST(DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly tomake sure it is properly set up before delivering it to thecustomer. The following check lists are a reminder of points toinspect....

Page 11 - S e r v i c e 9; SERVICE

S e r v i c e 9 MAN0116 (Rev. 4/15/2004) SERVICE Replace Vacuum Housing Bearings 1. Remove vacuum housing from deck. 2. Remove hose adapter (4) from vacuum housing. 3. Remove belt sheave and hardware shown inposition (A) from assembly. 4. Remove housing top (23) from vacuum housing. 5. Remove spindl...

Page 12 - 0 S e r v i c e; Service

1 0 S e r v i c e MAN0116 (Rev. 4/15/2004) Service Cont’d Replace Vacuum Spindle Bearings 1. Remove vacuum housing from deck. 2. Remove bearing mount (41) from Deck. Leaveplastic coupler sleeve (43) attached to right deckspindle. 3. Remove spindle assembly (20) from bearingmount. 4. Remove cap screw...

Page 13 - S e rv i c e 11; NOTES

Page 14 - 2 P a r ts

1 2 P a r ts MAN0116 (Rev. 4/15/2004) VACUUM & DRIVE ASSEMBLY 9 11 12 10 8 12 11 22 45 21 19 6 23 47 4 1 2 3 53 46 56 45 44 19 43 41 42 14 13 11 51 10 15 51 11 52 16 17 18 19 40 39 20 38 37 48 49 35 27 34 50 33 32 36 24 25 29 5 30 31 25 26 27 28 50 44 55 54 CD4068var 57

Page 15 - P a r ts 1 3

P a r ts 1 3 MAN0116 (Rev. 4/15/2004) VACUUM & DRIVE ASSEMBLY PARTS LIST Ref Part No. Description 1 71492 Vacuum fan housing 2 71493 Angled blower chute 3 70565 3/8 x 2 Hitch pin 4 70570 Hose adapter tube 5 70523 6" Hose clamp 6 1001018 6 x 64" Hose (15 cu. ft. hopper) 8 70608 Spindle ho...

Page 16 - A p p e n d i x; BOLT TORQUE CHART

1 4 A p p e n d i x Bolt Torque & Size Charts (Rev. 8/14/2002) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.Fasteners must always be replaced with the same grade as specified in the manual p...

Page 17 - BOLT SIZE CHART; ABBREVIATIONS

A p p e n d i x 1 5 Bolt Torque & Size Charts (Rev. 8/14/2002) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. 5/16 3/8 1/2 5/8 3/4 7/8 SAE Bolt Thread Sizes MM 25 50 75 100 125 150 175 IN 1 2 3 4 5 6 7 Metric Bolt Thre...

Page 18 - LIMITED WARRANTY

F-8495 MM Repair Parts (Revised 7/15/2003) © 2001 Woods Equipment Company. All rights reserved. Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 815-732-2141 tel815-732-7580 faxwww.woodsonline.com LIMITED WARRANTY (Mow’n Machine Replacement Parts) WEC Co...