Woods BW126XQ - Manuals

S a f e t y 5 Safety Video Order Form (8/2/2005) Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHSor DVD video outlining Industrial and Agricultural Mower Safety Practices . The 22 minute video, developed in cooperation with AEM (Association of Equipment Manu...

6 S a fe ty Safety Video Order Form (Rev. 2/6/2006) Free Mower / Cutter Safety Video Order Form 3 (Select one) … VHS Format - VHS01052 Safety Video … DVD Format - DVD01052 Safety Video Please send me Name: ________________________________________ Phone: __________________ Address: __________________...

S a f e t y 7 BW180_ SR (Rev. 12/10/2007) INSTALLATION Hydraulics must be connected as instructed in this m anua l. Do not sub stitute pa rts, m odify, orconnect in any other way. TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l ...

8 S a f e t y BW180_SR (Rev. 12/10/2007) (Safety Rules continued from previous page) Make sure driveline guard tether chains are attached to the tractor and equipment as shown int h e pa m p h l e t t h a t a c c o m pa n i e s t h e d r i v e l i n e .Replace if damaged or broken. Check that drivel...

S a f e t y 9 BW180_ SR (Rev. 12/10/2007) Do not operate or transport equipment while under the influence of alcohol or drugs. Operate only in daylight or good artificial light. Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of allmoving parts. Always co...

1 0 S a f e t y BW180_SR (Rev. 12/10/2007) (Safety Rules continued from previous page) Keep all persons away from operator control a r e a wh i l e p e r f or mi n g a d j u s t m e nts , s e r v i c e , ormaintenance. Make certain all movement of equipment com- ponents has stopped before approachin...

S a fe ty 11 MAN0962 (1/9/2012) 4 - PN 18869 SHIELD MISSING DO NOT OPERATE - PUT SHIELD ON 18869-B DANGER BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under e...

1 2 S a fe ty MAN0962 (1/9/2012) 7 - PN 15503 FALLING OFF CAN RESULT IN BEING RUN OVER. „ Tractor must be equipped with ROPS (or ROPS CAB) and seatbelt. Keep foldable ROPS systems in “locked up” position at alltimes. „ Buckle Up! Keep seat belt securely fastened. „ Allow no riders. RAISED EQUIPMENT ...

S a f e t y 1 3 MAN0962 (1/9/2012) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 12 - PN 1004991 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK WA R N I N G RAISED CUTTER CAN DROP AND CRUSH ers must be equipped wi...

1 4 O p e ra t i o n MAN0962 (1/9/2012) OPERATION The designed and tested safety of this machinedepends on it being operated within the limitations asexplained in this manual. Be familiar with and follow allsafety rules in the manual, on the cutter and on thetractor. The safe operation of this cutte...

O p e r a t i o n 1 5 MAN0962 (1/9/2012) Hydraulic Connection 1. Inspect hydraulic hoses to ensure they are in goodcondition. 2. Clean the fittings before connecting them to thetractor hydraulic ports. 3. Route the hose through the hose holder at thehitch and be sure the hose can slide freely in the...

1 6 O p e ra t i o n MAN0962 (1/9/2012) TRACTOR OPERATION Use care when operating around tree limbs and otherlow objects. Avoid being knocked off tractor and beinginjured. Only use a tractor with a Roll Over Protection Structure(ROPS) and seat belt. Securely fasten seat belt. The cutter is operated ...

O p e r a t i o n 1 7 MAN0962 (1/9/2012) TRANSPORTING Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securelyfastened. Falling off power unit can result in deathf ro m b e i n g ru n ov e r o r c ru s h e d . K e e p fo l d a b l eROPS system in “locked up” position ...

O w n e r S e r v i c e 1 9 MAN0962 (1/9/2012) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manual...

2 0 O w n e r S e r v i c e MAN0962 (1/9/2012) Figure 5 . Jackstand Placement and Lubrication Points LUBRICATION Do not let excess grease collect on or around parts,particularly when operating in sandy areas. See Figure 5 for lubrication points and frequency orlubrication based on normal operating c...

O w n e r S e r v i c e 2 1 MAN0962 (1/9/2012) Seasonal Lubrication In addition to the daily recommended lubrication, amore extensive application is recommended season-ally. 1. Fill CV double yokes with 20 pumps of grease withthe joints in a straight line. 2. Articulate CV body to maximum angle seve...

2 2 O w n e r S e r v i c e MAN0962 (1/9/2012) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maintain balance.Replace blades in pairs. Unbalanced blades willcause excessive vibration, which can damagegearbox bearings. Vibration may also cause struc-tural cr...

O w n e r S e r v i c e 2 3 MAN0962 (1/9/2012) SHIELDING REPAIR Full chain or rubber shielding must be installed when operating in populated areas or other areaswhere thrown objects could injure people or dam-age property. • If this machine is not equipped with full chainor rubber shielding, operati...

2 4 Tro u b l e s h o o t i n g MAN0962 (1/9/2012) TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blades Sharpen blades. Worn or broken blades Replace blades. (Replace in pairs only.) Incorrect PTO speed Set at rated PTO speed. Ground speed too fast Reduce ground speed. Drive not ...

D e a l e r S e r v i c e 2 5 MAN0962 (1/9/2012) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of repair,...

2 6 D e a l e r S e r v i c e MAN0962 (1/9/2012) Vertical Shaft Seal Replacement (Figure 13) 1. Disconnect and remove the rear driveline from thegearbox. 2. Remove vent plug (24) and siphon gear lube fromhousing through this opening. 3. Remove crossbar (see page 30). 4. Remove protective seal (8) an...

D e a l e r S e r v i c e 2 7 MAN0962 (1/9/2012) correct diameter. Be sure not to damage the seallip. 8. Press in housing so that seal is recessed. Pressprotective seal (8) until seated flush with housing.Verify that the seal (8) is seated correctly. 9. Press bearing (7) into the housing, using a ro...

2 8 D e a l e r S e r v i c e MAN0962 (1/9/2012) SPLITTER GEARBOX REPAIR (Figure 14) Removal from Cutter 1. Disconnect and remove all drivelines fromgearbox. 2. Remove the four cap screw and lock washers thatsecure gearbox to cutter, and remove gearbox. NOTE: Gearbox is heavy: do not attempt to move...

D e a l e r S e r v i c e 2 9 MAN0962 (1/9/2012) Check Gearbox 1. Place top cover (21) on housing and secure intoposition using six cap screws (20). 2. Check gearbox for leaks by: plugging all holesexcept one, applying 4 psi of compressed air, andimmersing gearbox in water. Verify gearbox doesnot le...

3 0 D e a l e r S e r v i c e MAN0962 (1/9/2012) CROSSBAR REMOVAL 1. It is necessary to gain access to bottom side ofcutter for crossbar removal. See Blocking Methodpage 19. NOTE: You will need to use either the puller screw (Item 6, Figure 16) or a small hydraulic jack toremove the crossbar. 2. Rem...

D e a l e r S e r v i c e 3 1 MAN0962 (1/9/2012) CROSSBAR INSTALLATION 1. Using emery cloth (220 or finer), remove surfacerust, Loctite ® and foreign material from hub, splined gearbox vertical shaft, and crossbarassembly. 2. Slide crossbar assembly (10) onto splined shaft.Install washer (71) and nu...

3 2 D e a l e r S e r v i c e MAN0962 (1/9/2012) 4. Place universal cross in vise as shown in Figure 22and tap on yoke to remove cup. Repeat Step 3 forfinal removal. Drive remaining cup out with a driftand hammer. Figure 22 U-Joint Assembly 1. Place seals securely on bearing cups. Insert cupinto yok...

A ss e mb l y 3 3 MAN0962 (1/9/2012) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this cutter is the responsibility of theWOODS dealer. It should be delivered to the ownercompletely assembled, lubricated and adjusted for nor-mal cutting conditions. The cutter is shipped partially ass...

3 4 A s s e m b l y MAN0962 (1/9/2012) Install Height Adjustment Cylinder Refer to Figure 25. 1. Attach base end of cylinder (45) to the spring arm(43) using clevis pin (54) and two cotter pins (62). 2. Extend cylinder rod and place transport lockbracket (46) over cylinder rod clevis. 3. Position cy...

A ss e mb l y 3 5 MAN0962 (1/9/2012) Install Wheel and Hub 1. Insert wheel hub into outside of wheel yoke arm (1)and align holes. 2. Secure into position using cap screw (83) andflanged lock nut (88). 3. Attach wheel to hub using five lug nuts. Install thechamfered side of the lug nut toward the ins...

A ss e mb l y 3 7 MAN0962 (1/9/2012) Install CV Drive (Optional) Before installing cutter input driveline to gearbox, checkthe tag wired to the driveline and the tag wired to theinput shaft of gearbox. Ensure the tag rpm speedsmatch the rpm speed decal on front of cutter. After con-firming all speed...

3 8 A s s e m b l y MAN0962 (1/9/2012) 2. Slide spacer (53) and lock-up bar (16) over clevispin (18) on back side of cylinder lug & secure withwasher (108) and cotter pins (62). 3. Attach base end of wing cylinder (4) to cylinderlinks (19 & 20) using clevis pin (54) and cotter pins(62). 4. R...

A ss e mb l y 3 9 MAN0962 (1/9/2012) Install Wing Wheel Yoke Adjustment Link Use a suitable lifting device of sufficient capac- ity. Use adequate personnel to handle heavy com-ponents. 1. With a lifting device raise right wing and lock in theup position using the wing lock-up bar. Leave liftingdevic...

4 0 A s s e m b l y MAN0962 (1/9/2012) Install Chain or Belt Shielding Full chain shielding must be installed when operating in populated areas or other areas wheret h r o w n o b j e c ts c o u l d i n j u r e p e o p l e o r d a m a g eproperty. • If this machine is not equipped with full chainshi...

A ss e mb l y 4 3 MAN0962 (1/9/2012) Figure 40 . Counterweight Installation BW126X and BW126XL Counterweight Installation ■ The offset model is unstable without adequate counterweight. Use counterweight box loaded with750 lbs. of steel. Use a suitable lifting device of sufficient capac- ity. Use ade...

D e a l e r C h e c k L i s ts 4 5 MAN0962 (1/9/2012) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly toensure it is set up properly before delivering it to thecustomer. The following check lists are a reminder of points toinspect....

4 8 P a rts MAN0962 (1/9/2012) MAIN FRAME ASSEMBLY (FRONT SECTION)

P a r ts 4 9 MAN0962 (1/9/2012) MAIN FRAME ASSEMBLY (FRONT SECTION) REF PART QTY DESCRIPTION 1 19160KT 1 Blade kit, CCW 2 ----- 1 Gearbox ( see pages 58 - 61 ) 3 1004933 1 Driveline complete, 1340, 1.75-20 6.0 w/ clutch ( see page 62 ) 4 ----- 1 Splitter gearbox (see pages 54 - 57) 5 1021103 1 CV Dr...

5 4 P a rts MAN0962 (1/9/2012) STYLE - A SPLITTER GEARBOX ASSEMBLY REF PART PART QTY DESCRIPTION 540 RPM 1000 RPM 1 1034946 1034947 - Complete splitter gearbox 2 1034977 1034977 2 Output shaft 1-3/4 - 20 3 1034981 1034981 2 Seal, output double lip 4 ------- ------- 2 3/8 Plug 5 1034984 1034984 2 Sna...

5 6 P a rts MAN0962 (1/9/2012) STYLE - B SPLITTER GEARBOX ASSEMBLY

5 8 P a rts MAN0962 (1/9/2012) STYLE - A WING & CENTER GEARBOX ASSEMBLY

6 0 P a rts MAN0962 (1/9/2012) STYLE - B WING & CENTER GEARBOX ASSEMBLY

6 2 P a rts MAN0962 (1/9/2012) CENTER DECK DRIVE ASSEMBLY REF PART QTY DESCRIPTION A 1004933 1 Complete center drive assembly 1 1004961 1 Yoke, 1-3/4, 20 spline 2 110 2 Cross & bearing kit 3 1004962 1 Double yoke 4 1005521 1 Grease fitting 5 57416 1 Friction clutch 1340 1-3/4, 20 spline 6 57438 ...

P a r ts 6 3 MAN0962 (1/9/2012) BW180X & BW126X FRONT DRIVE ASSEMBLY - EQUAL ANGLE REF PART QTY DESCRIPTION A 57282 1 Complete 540 rpm (6-spline) 1 40563 1 Yoke 1-3/8, 6-spline (540 rpm) 2 40566 2 Cross & bearing 3 40751 2 Inboard yoke 4 40753 1 Outer profile 5 40765 2 Spring pin 10 x 90 6 5...

6 4 P a rts MAN0962 (1/9/2012) BW180X & BW126X REAR DRIVE ASSEMBLY - EQUAL ANGLE REF PART QTY DESCRIPTION A 1004932 1 Complete rear drive assembly 1 1004957 1 Yoke, 1-3/4, 20 spline 2 40566 1 Cross and bearing 3 1003471 1 Inboard yoke 4 1004958 1 Inner profile 5 40765 1 Spring pin 10 x 90 6 1029...

6 6 P a rts MAN0962 (1/9/2012) WING DRIVE ASSEMBLY REF PART QTY DESCRIPTION A 1004934 Complete wing drive assembly 1 1004963 1 Yoke 1-3/4, 20 Spline 2 110 2 Cross & bearing kit 3 40764 2 Spring pin 10 x 80 4 40575 1 Inboard yoke 5 40587 1 Inner profile 6 1004964 1 Outer profile & sleeve 7 40...

6 8 P a rts MAN0962 (1/9/2012) BW180X / BW180XQ RUBBER SHIELDING - CENTER SECTION (FRONT & REAR) (STANDARD ON BW180X MODELS) REF PART QTY DESCRIPTION 1 1017057 1 Front center belt shield plate 2 1028588 1 Front right belt shield plate 3 1028589 1 Front left belt shield plate 7 1028506 2 Bent lin...

P a r ts 6 9 MAN0962 (1/9/2012) BW180X / BW180XQ RUBBER SHIELDING - WING (FRONT & REAR) (STANDARD ON BW180X MODELS) REF PART QTY DESCRIPTION 4 1028590 1 Front right wing belt shield plate, inside - or - 4 1028591 1 Front left wing belt shield plate, inside 5 1027496 1 Front right wing belt shiel...

7 0 P a rts MAN0962 (1/9/2012) CHAIN SHIELDING - CENTER SECTION (FRONT & REAR) (SINGLE ROW STANDARD ON BW126X MODELS) (SINGLE ROW OPTIONAL ON BW180X MODELS) (DOUBLE ROW OPTIONAL ON BW126X AND BW180X MODELS) SINGLE ROW DOUBLE ROW REF PART QTY DESCRIPTION 1 1034850 1 Front center chain plate 2 103...

7 2 P a rts MAN0962 (1/9/2012) HYDRAULIC CYLINDERS Wing 3 x 10 Center 3.5 x 8 REF PART PART QTY DESCRIPTION 2 19810 23540 1 Seal repair kit (includes 2A thru 2G) -or- 2 19810HD -------- 1 Seal repair kit w/ heavy duty piston seal(includes 2A thru 2G) 2A ‡ ‡ 1 Wiper seal 2C ‡ ‡ 2 1-1/4 ID U-Cup 2D ‡ ...

P a r ts 7 3 MAN0962 (1/9/2012) HYDRAULIC CYLINDER STROKE CONTROL KIT CROSSBAR PULLER (OPTIONAL) REF PART QTY DESCRIPTION 1 24098 1 Stroke control set for 1-1/4" cylinder rod (contains items 2 - 5) 2 – – – – 2 1-1/2" Segment 3 – – – – 1 1-1/4" Segment 4 – – – – 1 1" Segment 5 – – – –...

P a r ts 7 5 MAN0962 (1/9/2012) WINCH KIT (OPTIONAL) REF PART QTY DESCRIPTION A 1019456 - Winch kit, complete 1 52478 4 Idler bracket 2 6696 2 Chain idler casting 3 409 2 Clevis pin, 1/2 x 2 4 22411 2 Klik pin, 3/16 x 1 5 3379 * - HHCS, 1/2 NC x 1-1/2 GR5 6 11900 * - Lock nut, 1/2 NC flanged 7 1863 ...

7 6 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...

A p p e n d i x 7 7 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............

7 8 I n d e x MAN0962 (1/9/2012) INDEX ADJUSTMENTS Cutting Height 15 Slip Clutch 22 ASSEMBLY Dealer Set-Up Instructions 33 Fill Gearboxes 33 DEALER CHECK LIST Check Lists Delivery (Dealer’s Responsibility) 45 Pre-Delivery (Dealer’s Responsibility) 45 DEALER SERVICE Crossbar Installation 31 Removal 3...

F-3079 (Rev. 3/2/2012) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY All Models Except Mow’n Machine TM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference. ...

F-8494 (Rev. 6/23/2005) ©2008 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. All othertrademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respectivecompa...