Woods BH7500 - Manuals - manualsarea.com

Page 2 - i i; NOTE

i i Introduction (2/9/01) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual instructionsand safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualare completed before releas...

Page 3 - TA B L E O F C O N T E N T S 1; TABLE OF CONTENTS

TA B L E O F C O N T E N T S 1 MAN0157 (10/12/01)) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INSTALLATION I...

Page 4 - S A F E T Y; SAFETY RULES

2 S A F E T Y BH6500/7500 SFMK 11/1/00 INSTALLATION This Sub-Frame Mounting Kit is to be used only for the backhoes and tractors specified in the Sub-Frame Mount Installation section of this manual.Any other use or modification of this mounting kitmay result in serious injury or death. Hydraulic...

Page 5 - S A F E T Y 3

S A F E T Y 3 BH6500/7500 SFMK 11/1/00 c h e c k a n d c o m p l y w i th th e s e i n s t r u c t i o n s m a yresult in serious injury or death. Remove seat and upper support assembly before installing or removing backhoe from tractor.Failure to comply may result in equipment failureand/or perso...

Page 6 - I n s t a l l a t i o n; BACKHOE SUB-FRAME INSTALLATION; DANGER

4 I n s t a l l a t i o n MAN0157 (10/12/01) BACKHOE SUB-FRAME INSTALLATION The sub-frame mount is designed to provide secure mounting and adequate operator clearancewhe n prope rly installe d. C he ck cle ara nce dimen-sions shown in figure 1 to be sure you have installedsub-frame correctly. Foll...

Page 7 - I n s t a l l a t i o n 5; SUB-FRAME INSTALLATION; CAUTION; WARNING

I n s t a l l a t i o n 5 MAN0157 (10/12/01) SUB-FRAME INSTALLATION Cont’d If you do not understand any part of this man- ual and need assistance, see your dealer. Always wear relatively tight and belted cloth- ing to avoid entanglement in moving parts. Wearsturdy, rough-soled work shoes and pro...

Page 8 - I n s t a l l a t i o n

6 I n s t a l l a t i o n MAN0157 (10/12/01) SUB-FRAME INSTALLATION Cont’d Front Mounting Brackets Woods 1009, 1012, 1016 Loaders NOTE: Front mounting bracket (crossmember) is installed with loader mounting kit #111768, (Figure 3). Backhoe can only be installed after loader mounting kitis installed....

Page 9 - I n s t a l l a t i o n 7; IMPORTANT

I n s t a l l a t i o n 7 MAN0157 (10/12/01) SUB-FRAME INSTALLATION Cont’d Install Rear Hanger Bracket 1. Install rear hanger bracket (6) to bottom of transmis- sion housing. Position bracket with the slots to the rearof the tractor. Secure using two cap screws (12) andhardened flat washers (13). 2....

Page 10 - I n s t a l l a t i o n

8 I n s t a l l a t i o n MAN0157 (10/12/01) SUB-FRAME INSTALLATION Cont’d Sub-Frame Fit-Up 1. Center sub-frame under tractor. 2. Insert cross tube of sub-frame into channel of rear mount bracket (2) as shown in Figure 9. 3. Install clevis pins (10) and hair pins (20) to secure in rear mounting brac...

Page 11 - I n s t a l l a t i o n 9

I n s t a l l a t i o n 9 MAN0157 (10/12/01) SUB-FRAME INSTALLATION Cont’d Sub-Frame Fit-Up (Cont.) 1. Rotate sub-frame up until locating lugs are posi- tioned between front mount attached to loader mount. 2. Align holes and install lock pin (17) and klik pin (16) as shown in Figure 11 & Figure ...

Page 12 - 0 I n s t a l l a t i o n

1 0 I n s t a l l a t i o n MAN0157 (10/12/01) SUB-FRAME INSTALLATION Cont’d Attach Sub-Frame to Backhoe 1. Align six holes on the backhoe with holes on sub- frame. 2. Secure with six cap screws, flat washers, and hex nuts as shown. Tighten according to specificationsgiven below. Figure 13 Sub-Frame...

Page 13 - H y d r a u l i c I n s t a l l a t i o n 11; HYDRAULIC INSTALLATION

H y d r a u l i c I n s t a l l a t i o n 11 MAN0157 (10/12/01) HYDRAULIC INSTALLATION Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or otherbody parts to check for leaks. Wear safety goggles.Hydraulic fluid under pressure can easily penetrateskin and will caus...

Page 14 - 2 H y d r a u l i c I n s t a l l a t i o n

1 2 H y d r a u l i c I n s t a l l a t i o n MAN0157 (10/12/01) Assemble Pump Kit #9261 NOTE: For complete information on pump kit installa- tion, consult the Woods BH6500/7500 backhoe opera-tors manual #37541. NOTE: Discard pump mounting bracket provided in pump kit #9261 1. Attach pump mounting b...

Page 15 - H y d r a u l i c I n s t a l l a t i o n 1 3

H y d r a u l i c I n s t a l l a t i o n 1 3 MAN0157 (10/12/01) Connect Fittings to Hydraulic Manifold IMPORTANT ■ Incorrect installation can damage the tractor hydraulic system. Read and understand instructionsin the tractor manual before connecting. NOTE: This hose kit contains items that will no...

Page 16 - 4 H y d r a u l i c I n s t a l l a t i o n

1 4 H y d r a u l i c I n s t a l l a t i o n MAN0157 (10/12/01) #1003179 Hose Kit for 1009 Loader Cont’d Connect Fittings to Hydraulic Manifold (Cont’d) NOTE: Refer to manual MAN0156 Loader Mounting Kit #111768 for installation of loader valve kit #40532 NOTE: Loader valve hose kit #1002656 will be...

Page 17 - H y d r a u l i c I n s t a l l a t i o n 1 5

H y d r a u l i c I n s t a l l a t i o n 1 5 MAN0157 (10/12/01) #1003179 Hose Kit for 1009 Loader Cont’d Assemble Loader Valve Hoses 1. Attach elbow (2), blue band (P), dust plug (K), and female quick coupler (4) to one 42” hose (6). 2. Attach hose to loader valve OUT port. 3. Attach elbow (2), gre...

Page 18 - 6 H y d r a u l i c I n s t a l l a t i o n

1 6 H y d r a u l i c I n s t a l l a t i o n MAN0157 (10/12/01) #1003179 Hose Kit for 1009 Loader Cont’d Operation When hose kit assembly is completed proceed to Sub-Frame & Backhoe to Tractor, page 23. Follow thesehose connection instructions when attaching backhoeand/or loader to tractor. Con...

Page 19 - H y d r a u l i c I n s t a l l a t i o n 1 7

H y d r a u l i c I n s t a l l a t i o n 1 7 MAN0157 (10/12/01) #1003179 Hose Kit for 1009 Loader Cont’d Connect Hoses to Hydraulic Manifold (Backhoe Only) 1. Connect backhoe valve OUT hose (red band N) to the tee in the hydraulic manifold RETURN port. 2. Connect backhoe valve IN hose (yellow band ...

Page 20 - 8 H y d r a u l i c I n s t a l l a t i o n

1 8 H y d r a u l i c I n s t a l l a t i o n MAN0157 (10/12/01) Connect Fittings to Hydraulic Manifold IMPORTANT ■ Incorrect installation can damage the tractor hydraulic system. Read and understand instructionsin the tractor manual before connecting. NOTE: This hose kit contains items that will no...

Page 21 - H y d r a u l i c I n s t a l l a t i o n 1 9

H y d r a u l i c I n s t a l l a t i o n 1 9 MAN0157 (10/12/01) #1003179 Hose Kit for 1012/1016 Loader Cont’d Connect Fittings to hydraulic Manifold (Cont’d) NOTE: Refer to manual MAN0104 Loader Mounting Kit #111767 for installation of loader valve kit #46675 NOTE: Loader valve hose kit #1002657 wi...

Page 22 - 0 H y d r a u l i c I n s t a l l a t i o n

2 0 H y d r a u l i c I n s t a l l a t i o n MAN0157 (10/12/01) #1003179 Hose Kit for 10012/10016 Loader Cont’d Assemble Loader Valve Hoses 1. Attach 90° ends of hoses (21) to IN, OUT and PBY ports of the loader valve. 2. Connect loader valve OUT hose to fittings in the hydraulic manifold RETURN po...

Page 23 - H y d r a u l i c I n s t a l l a t i o n 2 1

H y d r a u l i c I n s t a l l a t i o n 2 1 MAN0157 (10/12/01) #1003179 Hose Kit for 1012/1016 Loader Cont’d Operation When hose kit assembly is completed proceed to Sub-Frame & Backhoe to Tractor, page 23. Follow thesehose connection instructions when attaching backhoeand/or loader to tractor...

Page 24 - 2 H y d r a u l i c I n s t a l l a t i o n

2 2 H y d r a u l i c I n s t a l l a t i o n MAN0157 (10/12/01) #1003179 HOSE KIT FOR 1012/1016 LOADER CONT’D Connect Hoses to Hydraulic Manifold (Backhoe Attached, Loader Removed) NOTE: When loader is removed from the tractor the loader valve stays on the loader mount. 1. Connect backhoe valve OUT...

Page 25 - H y d r a u l i c I n s t a l l a t i o n 2 3

H y d r a u l i c I n s t a l l a t i o n 2 3 MAN0157 (10/12/01) Sub-Frame & Backhoe to Tractor Mount Sub-Frame & Backhoe to Tractor The sub-frame mount is designed to provide sec ure mounting and a de qua te operator clea r-ance when properly installed. Check clearancedimensions shown in ...

Page 26 - 4 H y d r a u l i c I n s t a l l a t i o n

2 4 H y d r a u l i c I n s t a l l a t i o n MAN0157 (10/12/01) Sub-Frame & Backhoe to Tractor Cont’d Remove Backhoe With Sub-Frame The only time the backhoe may be operated from a position other than the operator seat i sduring backhoe attachment and removal. Opera-tor must • Read Sub-Frame ...

Page 27 - H y d r a u l i c I n s t a l l a t i o n 2 5; NOTES

H y d r a u l i c I n s t a l l a t i o n 2 5 MAN0157 (10/12/01) NOTES Store Hydraulic Pump if Equipped 1. Disconnect pump from tractor PTO. 2. Store pump on back side of backhoe to prevent dirt and debris from accumulating in pump adapter

Page 32 - 0 A P P E N D I X; BOLT TORQUE CHART

3 0 A P P E N D I X Bolt Torque & Size Charts (Rev. 9/5/00) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.Fasteners must always be replaced with the same grade as specified in the manual part...

Page 33 - A P P E N D I X 3 1; BOLT SIZE CHART; ABBREVIATIONS

A P P E N D I X 3 1 Bolt Torque & Size Charts (Rev. 9/5/00) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. 5/16 3/8 1/2 5/8 3/4 7/8 SAE Bolt Thread Sizes MM 25 50 75 100 125 150 175 IN 1 2 3 4 5 6 7 Metric Bolt Thread ...

Page 34 - WARRANTY

F-8494 Effective 3/1/2000 (Rev. 2/14/01) Woods Equipment Company 2606 Illinois Route 2 SouthPost Office Box 1000Oregon, Illinois 61061 815-732-2141 tel815-732-7580 fax WARRANTY (Replacement Parts For All Models Except Mow’n Machines) WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants thi...