Woods BB7200X - Manuals - manualsarea.com

Page 2 - I n t r o d u c t i o n

2 I n t r o d u c t i o n Gen’l (Rev. 2/19/2008) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manuala...

Page 3 - TABLE OF CONTENTS; Si no lee Ingles, pida ayuda a

I n t r o d u c t i o n 3 MAN0680 (11/30/2007) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION ....

Page 4 - SPECIFICATIONS; WARNING

4 I n t r o d u c t i o n MAN0680 (11/30/2007) SPECIFICATIONS Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2" - 12" Blade Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Number...

Page 5 - S a f e t y; Free Mower Safety Video; Industrial and Agricultural Mower Safety; . The 22 minute video, developed in cooperation with; BE TRAINED; Safety Video Order Form

S a f e t y 5 Safety Video Order Form (8/2/2005) Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHSor DVD video outlining Industrial and Agricultural Mower Safety Practices . The 22 minute video, developed in cooperation with AEM (Association of Equipment Manu...

Page 6 - S a fe ty; Free Mower / Cutter Safety Video Order Form; VHS; Please send me; Also, available from the Association of Equipment Manufacturers:

6 S a fe ty Safety Video Order Form (Rev. 2/6/2006) Free Mower / Cutter Safety Video Order Form 3 (Select one) VHS Format - VHS01052 Safety Video DVD Format - DVD01052 Safety Video Please send me Name: ________________________________________ Phone: __________________ Address: __________________...

Page 7 - TRAINING; SAFETY RULES

S a f e t y 7 Single Spindle HD (Rev. 9/15/2006) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To locat...

Page 8 - OPERATION

8 S a f e t y Single Spindle HD (Rev. 9/15/2006) (Safety Rules continued from previous page) OPERATION Full chain, rubber, or steel band shielding must be installed when operating in populated areas orother areas where thrown objects could injure peo-ple or damage property. • If this machine is not ...

Page 9 - STORAGE

S a f e t y 9 Single Spindle HD (Rev. 9/15/2006) disengage power to equipment, lower the 3-pointhi tc h a nd a l l ra is e d c om pon e nts t o the gro und ,operate valve levers to release any hydraulic pres-sure, set parking brake, stop engine, remove key,and unfasten seat belt. Before performing a...

Page 10 - S a fe t y; ROTATING BLADES AND; ROTATING DRIVELINE; CONTACT CAN CAUSE DEATH; Use a clean, damp cloth to clean safety decals.; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!

1 0 S a fe t y MAN0680 (11/30/2007) 1 - SERIAL NUMBER PLATE 12 - PN 57123RED REFLECTOR 9" ROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running. Before mowing, clear area of objects that may be thrown by blade. Keep bystanders away. Keep guards in...

Page 11 - ROTATING COMPONENTS; DANG

S a f e t y 11 MAN0680 (11/30/2007) 10 - PN 33347 GUARD MISSING. DO NOT OPERATE. DANGER 33347E DANGER DANGER GUARD MISSING. DO NOT OPERATE. 14 - PN 1004114 CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body...

Page 12 - O p e r a t i o n; TRACTOR STABILITY; CAUTION

1 2 O p e r a t i o n MAN0680 (11/30/2007) OPERATION The operator is responsible for the safe operation ofthe cutter. The operator must be properly trained.Operators should be familiar with the cutter, the tractor,and all safety practices before starting operation. Readthe safety rules and safety de...

Page 13 - O p e ra t i o n; Category II and III for BB8400X

O p e ra t i o n 1 3 MAN0680 (11/30/2007) Figure 2 . Cutter to Tractor Connection QUICK HITCH SET-UP Refer to Figure 3 and Figure 4. Category I and II for BB6000X, BB7200X 1. CAT I: No adjustment is required. 2. CAT II: Remove hardware securing lift arms tomounting lugs. Move lift arms forward to se...

Page 14 - Shortening Driveline

1 4 O p e r a t i o n MAN0680 (11/30/2007) Shortening Driveline 1. Move cutter up and down to get the shortestpossible distance between tractor PTO shaft andgearbox input shaft. 2. Separate driveline into two halves and connectthem to the tractor PTO and gearbox. 3. Place driveline halves parallel t...

Page 15 - DRIVELINE INTERFERENCE CHECK; CHECK CHAIN ADJUSTMENT

O p e ra t i o n 1 5 MAN0680 (11/30/2007) DRIVELINE INTERFERENCE CHECK 1. Check for clearance between driveline and cutterdeck. 2. Slowly lift cutter and observe driveline. If clearancebetween driveline and cutter deck is less than 1inch, shorten top link or limit upper travel of lowerhitch arms. Re...

Page 16 - OPERATING TECHNIQUE; PRE-OPERATION CHECK LIST

1 6 O p e r a t i o n MAN0680 (11/30/2007) OPERATING TECHNIQUE 1. Power for operating the cutter is supplied by thetractor PTO. Operate PTO at 540 rpm. Know howto stop the tractor and cutter quickly in anemergency. 2. Engage PTO at a low engine rpm to minimizestress on the drive system and gearbox. ...

Page 17 - O w n e r S e r v i c e; OWNER SERVICE; BLOCKING METHOD; LUBRICATION INFORMATION

O w n e r S e r v i c e 1 7 MAN0680 (11/30/2007) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manu...

Page 18 - Gearbox Lubrication

1 8 O w n e r S e r v i c e MAN0680 (11/30/2007) Gearbox Lubrication For gearbox, use a high quality gear oil with a viscosityindex of 80W or 90W and an API service rating of GL-4or -5 in gearboxes. Fill gearbox until oil runs out theside plug on gearbox. Check gearbox daily for evi-dence of leakage...

Page 19 - BLADE SERVICE; Blade Installation

O w n e r S e r v i c e 1 9 MAN0680 (11/30/2007) BLADE SERVICE Blade Removal Figure 13 . Blade Assembly NOTICE ■ If blade pin (1) is seized in crossbar and extreme force will be needed to remove it, supportcrossbar from below to prevent gearbox damage. 1. Disconnect driveline from tractor PTO. 2. Ra...

Page 21 - Tr o u b l e s h o o t i n g; TROUBLESHOOTING; MOWING CONDITIONS

Tr o u b l e s h o o t i n g 2 1 MAN0680 (11/3/2007) TROUBLESHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut lower in center of swath than at edge Height of cutter lower at rear or front Adjust cutter height and attitude so that cutter rear and front are within 1/2" of same h...

Page 22 - D e a l e r S e r v i c e; DEALER SERVICE; GEARBOX MAINTENANCE

2 2 D e a l e r S e r v i c e MAN0680 (11/30/2007) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of repai...

Page 23 - Vertical Shaft Repair; Horizontal Shaft Leak Repair

D e a l e r S e r v i c e 2 3 MAN0680 (11/30/2007) Vertical Shaft Repair Refer to Figure 18. 1. Disconnect and remove the driveline from thegearbox. 2. Remove vent plug (24) and siphon gear lube fromhousing through this opening. 3. Remove crossbar (see Crossbar Removal, page 25 ). 4. Remove protecti...

Page 24 - GEARBOX REPAIR; Disassemble Gearbox; Gearbox Assembly

2 4 D e a l e r S e r v i c e MAN0680 (11/30/2007) GEARBOX REPAIR Remove Gearbox from Cutter Refer to Figure 18. 1. Disconnect and remove the rear driveline from thegearbox. 2. Remove breather level plug (24) and siphon gearlube from housing through this opening. 3. Remove 9 ga. wire and nut from ve...

Page 25 - Reinstall Gearbox; CROSSBAR REMOVAL

D e a l e r S e r v i c e 2 5 MAN0680 (11/30/2007) 13. Slide shim (13) over input shaft (3) and secure withsnap ring (10). 14. Check input shaft end float by moving the inputshaft (3) by hand. If end float is higher than 0.012",insert shim between input shaft (3) and rearbearing (7). Repeat unti...

Page 26 - CROSSBAR INSTALLATION; UNIVERSAL JOINT REPAIR

2 6 D e a l e r S e r v i c e MAN0680 (11/30/2007) CROSSBAR INSTALLATION Using emery cloth (220 or finer), remove surfacerust, Loctite ® and foreign material from hub, splined gearbox, vertical shaft, and crossbar asshown in Figure 20. Figure 20 . Example Refer to Figure 21. 8. Install crossbar (2) ...

Page 28 - NOTES

2 8 D e a l e r S e r v i c e MAN0680 (11/30/2007) NOTES

Page 29 - A ss e mb l y; ASSEMBLY; DEALER SET-UP INSTRUCTIONS

A ss e mb l y 2 9 MAN0680 (11/30/2007) ASSEMBLY DEALER SET-UP INSTRUCTIONS Assembly of this cutter is the responsibility of theWoods dealer. If should be delivered to the owner com-pletely assembled, lubricated, and adjusted for normalcutting conditions. Complete Dealer Check Lists, page 34 when you...

Page 30 - A s s e m b l y; Disassemble Shipping Unit

3 0 A s s e m b l y MAN0680 (11/30/2007) Disassemble Shipping Unit Refer to Figure 29. 1. Position cutter flat and place a block underneaththe rear of the cutter to raise it off the ground. 2. Remove all parts that are wired or strapped tocutter. Remove parts from manual tube andhardware that is sec...

Page 31 - Install Slip Clutch Driveline; INSTALL SAFETY SHIELDING; Install Rubber Deflector

A ss e mb l y 3 1 MAN0680 (11/30/2007) Install Slip Clutch Driveline Figure 32 . Slip Clutch Driveline Assembly A new slip clutch, or one that has been in storage overthe winter, may seize. NOTICE ■ A grade 8.8 metric bolt must be used to attach clutch driveline to gearbox. 1. Before operating slip ...

Page 34 - D e a l e r C h e c k L i s t; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK

3 4 D e a l e r C h e c k L i s t MAN0654 (Rev. 10/19/2007) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) NOTICE ■ Gearbox was not filled at the factory. It must be serviced before operating cutter. (See Fill Gearbox,page 31). Failure to service will result in damage togearbox...

Page 35 - P a r ts; PARTS INDEX

P a r ts 3 5 MAN0680 (11/30/2007) BRUSHBULLRotary CuttersBB6000X, BB7200X, BB8400X BB6000X, BB7200X, BB8400X ASSEMBLY . . . . . . . . . . . . . . . . . 36 - 37 GEARBOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 - 39 SLIP CLUTCH DRIVE ASSEMBLY . . . . . . . . . . . ....

Page 38 - GEARBOX ASSEMBLY

Page 39 - GEARBOX ASSEMBLY PARTS LIST

P a r ts 3 9 MAN0680 (11/30/2007) GEARBOX ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION A 58807 1 Complete Gearbox assembly - BB6000X A 58808 1 Complete Gearbox assembly - BB7200X A 1024795 1 Complete Gearbox assembly - BB8400X 1 57445 1 Gear crown 24T M7.25 - BB6000X 1 57446 1 Gear crown 22T M8.0 - ...

Page 40 - SLIP CLUTCH DRIVE ASSEMBLY

4 0 P a r ts MAN0680 (11/30/2007) SLIP CLUTCH DRIVE ASSEMBLY REF PART QTY DESCRIPTION A 57419 1 Complete 540 RPM drive assembly BB6000X A 57422 1 Complete 540 RPM drive assembly BB7200X, BB8400X 1 40563 1 Yoke, 1-3/8 - 6 Spline ASG 2 40566 2 Cross and bearing 3 40765 2 Spring pin 10 X 90 mm 4 40750 ...

Page 45 - A p p e n d i x; BOLT TORQUE CHART

A p p e n d i x 4 5 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...

Page 46 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM

4 6 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............

Page 47 - I n d e x; INDEX

I n d e x 4 7 MAN0680 (11/30/2007) INDEX ASSEMBLY Dealer Set-up Instructions 29Fill Gearbox 31Install Safety Shielding Install Optional Chain Shielding 31Install Rubber Deflector 31 Optional Equipment Baffle Kit Installation 32Check Chain Installation 33Dual Tailwheel Installation 33 DEALER CHECK LI...

Page 48 - WARRANTY

F-3079 (Rev 4/3/2009) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY (All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Please Enter Informati...

Page 49 - (Replacement Parts For All Models Except Mow’n Machine

F-8494 (Rev. 6/23/2005) WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material andworkmanship for a period of ninety (90) days from the date...