Shop Fox W1686 - Manuals

-5- Model W1686 (For Machines Mfd. Since 11/10) IN TR O DUCT IO N Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. For.Your.Own.Safety.Read.This.Manual.Before. Operating.Spindle.Sander a). Wear....

-7- Model W1686 (For Machines Mfd. Since 11/10) SA FE T Y Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,. MAY.result.in.minor.or.moderate.injury. Indicates.an.imminently.hazardous.situation.which,.if.not.avoided,. WILL.result.in.death.or.serious.injury. Indicates.a.potentially.ha...

-10- Model W1686 (For Machines Mfd. Since 11/10) EL EC TR IC A L Circuit.Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. ...

-11- Model W1686 (For Machines Mfd. Since 11/10) EL EC TR IC A L Grounding.Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric sho...

-12- Model W1686 (For Machines Mfd. Since 11/10) EL EC TR IC A L Converting.Voltage.to. 240V The voltage conversion MUST be performed by an electrician or qualified service personnel. The voltage conversion procedure consists of rewiring the motor and installing the correct plug. A wiring diagram is...

-13- Model W1686 (For Machines Mfd. Since 11/10) SE TU P SETUP Unpacking This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Items.Needed.for.Setup The following item...

-14- Model W1686 (For Machines Mfd. Since 11/10) SE TU P Hex Wrench 16mm MEASURE BOL T DIAMETER BY PLACING INSIDE CIRCLE 7 ⁄ 16 " 3 ⁄ 8 " 1 ⁄ 4 " 5 ⁄ 16 " #10 1 ⁄ 2 " W ASHERS ARE MEASURED BY THE INSIDE DIAMETER USE THIS CHART TO IDENTIFY HARDWARE DURING THE INVENTORY/ASSEMBLY PR...

-15- Model W1686 (For Machines Mfd. Since 11/10) SE TU P Box.Contents.(Figures.8–10). Qty A.. Spindle Sander Unit (Not Shown) .......................1 B.. Sanding Spindles 1 ⁄ 4 " x 5" ......................................................1 3 ⁄ 8 " x 6" .................................

-17- Model W1686 (For Machines Mfd. Since 11/10) SE TU P Figure.11. Working clearances. Machine.Placement 28 3 / 4 " 25 1 / 4 " Weight.Load Refer to the Machine.Specifications for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of ...

-18- Model W1686 (For Machines Mfd. Since 11/10) SE TU P Assembly Before beginning the assembly process, refer to Items. Needed.for.Setup and gather everything you need. Ensure all parts have been properly cleaned of any heavy-duty rust-preventative applied at the factory (if applicable). Be sure to...

-22- Model W1686 (For Machines Mfd. Since 11/10) O PE R ATIO NS OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written w...

-23- Model W1686 (For Machines Mfd. Since 11/10) O PE R ATIONS Stock.Inspection Sanding.Tips • Replace the sanding sleeve with a higher grit to achieve a finer finish. Avoid skipping grits, as this will leave scratches in the wood. • Extend the life of the sanding sleeve by regularly using a PRO-STI...

-27- Model W1686 (For Machines Mfd. Since 11/10) O PE R ATIONS Bevel.Sanding The Model W1686 has a tilting table to allow bevel sanding at a variety of angles. Bevel sanding on a spindle sander is NOT an exact science. When the table is tilted to 45˚, the actual angle sanded on the edge of a workpie...

-28- Model W1686 (For Machines Mfd. Since 11/10) O PE R ATIO NS ACCESSORIES Spindle.Sander.Accessories The following Spindle Sander accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through...

-30- Model W1686 (For Machines Mfd. Since 11/10) M A INTE N A N CE MAINTENANCE Cleaning the Model W1686 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Keep tables rust...

-31- Model W1686 (For Machines Mfd. Since 11/10) M A INTEN A N CE Cleaning.Sanding.Sleeves As sanding sleeves are used, they will become "loaded" with saw dust. If not removed, this saw dust will harden on the abrasive surface, greatly reducing the effectiveness of the sanding sleeve. Routin...

-32- Model W1686 (For Machines Mfd. Since 11/10) SE RV IC E SERVICE Troubleshooting Motor.and.Electrical PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION Machine does not start, or power supply breaker trips immediately after startup. 1. Switch disabling key removed.2. Power supply circuit breaker tripped o...

-34- Model W1686 (For Machines Mfd. Since 11/10) SE RV IC E Electrical.Safety.Instructions SHOCK.HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, o...

-35- Model W1686 (For Machines Mfd. Since 11/10) SE RV IC E Wiring.Diagram Neutral Hot Hot Hot Ground Ground PADDLE SWITCH (viewed from behind) Rewired to 240V Rewired for 240V G 5-15 Plug 120 VAC (Prewired) 240 VAC 6-15 Plug (As Recommended) Ground Start Capacitor 300uF 125VAC Ground Rewired for 24...

-36- Model W1686 (For Machines Mfd. Since 11/10) PA RT S PARTS Main 95 76 77 99 96 71 70 107 45 22 108 8 111 86 110 34 111 33 33 32 107 26 109 23 28 29 28 99 99 99 99 100 30 101 27 25 19 18 114 113 79 97 64 2 20 30 31 31 112 103 92 35V2 35-1 105 104 106 78 83V2 76 15 95 16 90 90 92 75 80 102 92 7 91...

WARRANTY Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neglige...

INTRODUCTION -3- INTRODUCTION Warranty And Returns Woodstock International, Inc. warrants all SHOP FOX ® machinery to be free of defects from workman- ship and materials for a period of 2 years from the date of original purchase by the original owner. Thiswarranty does not apply to defects due direc...

SAFETY -4- SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Standard Safety Instructions 1. Thoroughly read the instruction manual before operating your machine. Learn the applications, limitations and potential hazards of this machine...

SAFETY -6- Additional Safety Instructions For Sanders 1. Spindle Rotation: Always brace workpiece against the rotation of the sanding spindle. 2. Finger Safety: Always keep fingertips away from the moving spindle. 3. Sanding Rate: Always use light pressure when holding the workpiece against the sand...

SAFETY -7- Avoiding Potential Injuries Figure B. Never touch a moving spindle. Figure A. Never sand a workpiece while holding it off the table surface.

ELECTRICAL -8- ELECTRICAL REQUIREMENTS Figure 1. Typical 110V 3-prong plug and receptacle. Extension Cords When it is necessary to use an extension cord,use the following guidelines: • Use cords rated for Hard Service • Never exceed a length of 100 feet • Use cords with 14 ga. wire or bigger(12 ga.,...

ASSEMBLY -10- I N S T R U C T I O N M A N U A L M O D E L W 1 6 8 6 S P I N D L E S A N D E R Phone: 1-360-734-3482 • On-Line Technical Support: [email protected] C O P Y R I G H T © A U G U S T , 2 0 0 2 B Y W O O D S T O C K I N T E R N A T I O N A L , I N C . W A R N I N G : N O P O R...

ASSEMBLY -12- Clean Up The exposed, unpainted surfaces of the machinehave been coated with an oil to prevent rustduring shipment. This oil needs to be removedbefore operation. Use a solvent based degreaserto remove the oil. Never use flammablessuch as gas or other petro-leum-based solvents toclean y...

ASSEMBLY -13- General The main components of the SHOP FOX ® W1686 are assembled at the factory; however, someassembly is required. Table/Trunnion To attach the table/trunnion assembly: 1. With the assistance of a helper, carefully liftthe table/trunnion assembly onto the top ofthe sander base. 2. Al...

ASSEMBLY -14- Dust Port Connect a dust collector to the 4" dust port onthe back of the sander as shown in Figure 5 . If you do not have a dust collection system, youcan buy adapters to allow hook-up to a shop vac-uum. Although not as adequate as a dust collec-tor, a shop vacuum will help reduce ...

ASSEMBLY -15- Sanding Spindle The Model W1686 is supplied with ten rubbersanding spindles. Use the larger diameter spin-dles for sanding large sweeping curves and thesmaller spindles for sanding more intricatecurves. When not in use, the spindles are stored onracks located on each side of the machin...

ASSEMBLY -17- Sanding Sleeve The Model W1686 is supplied with 10 sandingsleeves. Use coarse (low #) grits for fast materi-al removal and a rough finish. Use fine (high #)grits for slower material removal and a smootherfinish. When changing from a coarse sleeve to afiner sleeve on a particular sandin...

ASSEMBLY -18- Table Insert The Model W1686 is supplied with three differ-ent sized table inserts. The inserts are designedto reduce the gap between the spindle and thetable opening. The hole in each insert is oblongto allow clearance when the table is in the tilt-ed position. To install the table in...

ADJUSTMENTS -19- ADJUSTMENTS Figure 15. Loosen the locking handles on the trunnions. Locking Handle (1 of 2) Retainer Screw Positive Stop Bolt There is a positive stop bolt located under theback right-hand side of the table. When adjust-ed correctly, this stop allows the table to bereturned square t...

OPERATIONS -21- OPERATIONS Test Run Once assembly is complete, the machine isready for a test run. The purpose of a test run isto identify any unusual noises and vibrations. To test run the machine: 1. Turn the machine on. Be sure to have yourfinger poised to turn the machine off if thereis a proble...

OPERATIONS -22- NOTICE Frequent cleaning can go a long way towardsgetting the most life from your sandingsleeves. Refer to the Maintenance section for complete instructions on cleaning sandingsleeves. Figure 18. The Model W1686 is best suited for smoothing the curved cuts made by a band- saw or jigs...

OPERATIONS -23- Bevel Sanding Procedures Adjust the table to the desired angle and secureit into position with the trunnion lock handles asshown in Figure 19 . With the sander turned off, rotate the spindle by hand to ensure it does notmake contact with the table insert. When marking the finish line...

MAINTENANCE -24- MAINTENANCE General Regular periodic maintenance on your ModelW1686 will ensure its optimum performance.Make a habit of inspecting your machine eachtime you use it. Check for the following condi-tions and repair or replace when necessary. 1. Loose mounting bolts. 2. Worn switch. 3. ...

MAINTENANCE -25- Sanding Sleeves As sanding sleeves are used, they will quicklybecome "loaded" with saw dust. If not removed,this saw dust will harden on the abrasive sur-face, rendering the sleeve useless. Routinelyclean the sanding sleeves with a rubber gumabrasive cleaner ( Figure 21 ) su...

The following pages contain parts diagrams/listsand a warranty card for your SHOP FOX ® Model W1686. If you need parts or help in assembling yourmachine, or if you need operational informa-tion, we encourage you to call our ServiceDepartment. Our trained service technicians willbe glad to help you. ...

CUT ALONG DOTTED LINE 10. What stationary woodworking tools do you own? Check all that apply. ___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___...