Shop Fox M1109 - Manuals

-5- M1109 Combo Lathe/Mill SA FE T Y SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Standard Safety Instructions 1. Thoroughly read the Instruction Manual before operating your machine. Learn the applications, limitations and potenti...

-7- M1109 Combo Lathe/Mill SA FE T Y Additional Safety Instructions for Lathe/Mills USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is differe...

-8- M1109 Combo Lathe/Mill SA FE T Y Avoiding Potential Injuries Figure 3. Always wear face and eye protection when using this lathe/mill. Figure 2. Never walk away from the lathe/mill leaving the chuck key inserted in the chuck. Figure 1. Always protect the bed ways, and unplug the lathe/mill when ...

-9- M1109 Combo Lathe/Mill EL EC TR IC A L TURN OFF and LOCK your master power switch so no power is available to the lathe/mill before connecting electrical wires! If you ignore this warning serious electrical shock may occur, causing injury or death! OFF DO NOT attempt to work on your electrical s...

-10- M1109 Combo Lathe/Mill SE TU P NOTICE If any parts are missing, find the part number in the back of this manual and contact Woodstock International, Inc. at (360) 734-3482 or at tech- [email protected]. The following is an inventory of the accessories shipped with your SHOP FOX ® Model M1109 ...

-11- M1109 Combo Lathe/Mill SE TU P • Floor Load: Your lathe/mill is a heavy load (1200 lbs.) distributed in a 61 3 / 4 " x 27 1 / 2 " footprint. Place this machine on concrete floors only. The floor MUST be level, or the lathe/mill frame and ways may distort over time. • Working Clearances:...

-12- M1109 Combo Lathe/Mill SE TU P This lathe/mill has been carefully crated. If you notice it has been damaged, contact your authorized SHOP FOX ® dealer immediately. To unpack and move the lathe/mill, do these steps: 1. Read Pages 9 & 11 to prepare the lathe/mill loca- tion, and install or pr...

-13- M1109 Combo Lathe/Mill SE TU P Test Run and Break-In The purpose of the test run is to make sure the lathe/ mill and safety features operate correctly before pro- ceeding with additional setup. To begin the test run procedure, do these steps: 1. Make sure the lathe/mill is lubricated and headst...

-14- M1109 Combo Lathe/Mill O PE R AT IO N S LATHE OPERATIONS General TURN OFF and LOCK your master power switch so no power is available to the lathe/mill, and make sure the spindle is stopped before proceeding with any adjustments or maintenance. Failure to comply may result in serious personal in...

-15- M1109 Combo Lathe/Mill O PE R AT IO N S Chuck and Faceplate Mounting The three-jaw scroll chuck has hardened steel jaws that self-center the workpiece within 0.002"-0.003". An extra set of jaws is included for machining larger workpieces. The four-jaw chuck also has hardened steel jaws ...

-16- M1109 Combo Lathe/Mill O PE R AT IO N S The three-jaw scroll chuck has removable hardened steel jaws ( Figure 17 ). The outside of the jaws are used to hold the workpiece from the outer diameter. Numbered from 1–3, the jaws must be used in the match- ing numbered jaw guides, see Figure 18 . Not...

-17- M1109 Combo Lathe/Mill O PE R AT IO N S Using the Four-Jaw Chuck To install the four-jaw chuck, do these steps: Refer to the Three-Jaw Direct Mount Scroll Chuck pro- cedures on Page 15 to mount the four-jaw chuck. To load a workpiece in the four-jaw chuck, do these steps: 1. Using the chuck key...

-18- M1109 Combo Lathe/Mill O PE R AT IO N S The faceplate can be used to turn non-cylindrical parts or for off-center turning by clamping the workpiece to the faceplate. To install the faceplate, do these steps: Refer to the Three-Jaw Direct Mount Scroll Chuck pro- cedures on Page 15 to mount the f...

-19- M1109 Combo Lathe/Mill O PE R AT IO N S Using the Tailstock The tailstock ( Figure 23 ) can be used to support workpieces with the use of a live or dead center. Using an MT#3 drill chuck and a drill bit, the lathe can drill or bore holes in the center of a part. The tailstock can also be offset...

-20- M1109 Combo Lathe/Mill O PE R AT IO N S Cutting Shallow Tapers with the Tailstock To setup the tailstock to cut tapers, do these steps: 1. Lock the tailstock in position. 2. Alternately loosen and tighten the left and right offset adjustment screws until the desired offset is indicated on the s...

-22- M1109 Combo Lathe/Mill O PE R AT IO N S Using Centers The dead center is used in the tailstock and lathe spindle to support workpieces. When used in the tailstock, make sure to keep the MT#3 dead center tip and workpiece lubricated to prevent tip galling. This lathe/mill is also supplied with a...

-23- M1109 Combo Lathe/Mill O PE R AT IO N S Using the Follow Rest The follow rest in Figure 33 is mounted on the saddle and follows the movement of the tool. The follow rest requires only two fingers, as the cutting tool acts as the third. The follow rest is used on long, slender parts to prevent f...

-24- M1109 Combo Lathe/Mill O PE R AT IO N S Setting Compound Slide The compound slide is used to cut tapers on parts or to set the proper infeed angle when threading. It may also be used to cut specific lengths longitudinally, when set parallel to the spindle axis. To set the angular position, do t...

-25- M1109 Combo Lathe/Mill O PE R AT IO N S Using Manual Feed You can manually move the cutting tool around the lathe/ mill with the three handwheels shown in Figure 36 . Longitudinal Handwheel The longitudinal handwheel moves the carriage left or right along the bed. This control is helpful when s...

-26- M1109 Combo Lathe/Mill O PE R AT IO N S Setting RPM To determine and set the needed cutting RPM, do these st eps: 1. Use the table in Figure 37 to determine the cutting Cutting Speeds for High Speed Steel (HSS) Cutting Tools Workpiece Material Cutting Speed (sfm) Aluminum & alloys 300 Brass...

-27- M1109 Combo Lathe/Mill O PE R AT IO N S The carriage has longitudinal and cross slide power feed capabilities. All directions reverse when spindle rotation is reversed. To set and engage the power feed, do these steps: 1. DISCONNECT THE LATHE/MILL FROM POWER! 2. Refer to the Change Gear Chart o...

-28- M1109 Combo Lathe/Mill O PE R AT IO N S Your lathe is capable of cutting inch and metric threads. To setup for threading, do these steps: 1. DISCONNECT THE LATHE/MILL FROM POWER! 2. Refer to the Change Gear Chart on Page 29 or the chart on the inside of the change gear door to deter- mine the n...

-30- M1109 Combo Lathe/Mill O PE R AT IO N S To remove a tool from the spindle, do these steps: 1. DISCONNECT THE LATHE/MILL FROM POWER! 2. Return the headstock to the highest position and loosen the drawbar. 3. Put on leather gloves and support the chuck or collet and unthread the drawbar approxima...

-31- M1109 Combo Lathe/Mill O PE R AT IO N S Figure 48. Headstock handle. The quill feed is controlled by the handle on the right of the headstock, and a lock bolt on the left side of the headstock ( Figure 49 ). To use the quill, do these steps: 1. Unlock the quill feed lock bolt to release the qui...

-32- M1109 Combo Lathe/Mill O PE R AT IO N S Figure 50. Headstock and apron controls. Figure 51. Start switch location. Table Travel The mill table of the Model M1109 can be moved in two axes—cross feed and longitudinal feed. Each of these axes are controlled by graduated handwheels to accurately po...

-34- M1109 Combo Lathe/Mill M A IN TE N A N CE MAINTENANCE Regular periodic maintenance of your lathe/mill will ensure optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: • Loose mounting bolts an...

-36- M1109 Combo Lathe/Mill SE RV IC E SERVICE Figure 59 . Cross slide backlash adjustment cap screw. Figure 60. Gib adjustment points. Cross Feed Backlash Adjustment Cap Screw Saddle Gib Adjustment Points Cross Slide Gib Adjustment Point Figure 61. Half-nut gib adjustment location (thread dial is s...

-37- M1109 Combo Lathe/Mill SE RV IC E Electrical Component and Connection Index Figure 62. M1109 Electrical panel. (TC) Transformer Figure 72 Figure 66 Figure 73 (KM1) Main System Contactor See Figure 63 (KM2, KM3) Spindle Motor Direction Contactors Spindle Motor Figure 69 Figure 64 Figure 68 Figur...

-38- M1109 Combo Lathe/Mill SE RV IC E Figure 67. Junction block wiring. Electrical Connections Figure 66. Junction block wiring. Figure 64. Junction block wiring. Figure 65. Contactor wiring (KM2 and KM3). Figure 68. Contactor wiring (KM2 and KM3). Figure 63. Contactor wiring (KM1). (This page is a...

-40- M1109 Combo Lathe/Mill SE RV IC E Wiring Diagram Figure 76. Lathe control panel wiring. Figure 75. Lathe controls. Emergency Stop Switch Power Lamp Jog Button Electrical Connections

-41- M1109 Combo Lathe/Mill SE RV IC E SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start. 1. Incorrect lathe operation.2. Main power switch is OFF . 3. Emergency switch is pushed in.4. Circuit breaker or fuse is at fault. 5. No voltage or open connection. 6. Motor is at fault. 1. Use the...

-43- M1109 Combo Lathe/Mill SE RV IC E SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Loud, repetitious noise coming from machine at or near the motor. 1. Pulley setscrews or keys are missing or loose. 2. Motor fan is hitting the cover. 1. Inspect keys and setscrews. Replace or tighten if necessary. 2. Ti...

-44- M1109 Combo Lathe/Mill PA RT S 1 2 3 4 5 6 7 8 9 01 11 21 31 41 51 61 71 81 91 02 12 22 32 42 52 62 72 82 92 03 13 23 33 43 53 63 73 83 93 04 14 24 34 44 54 64 74 84 94 05 15 25 35 45 4-11 4-21 4-31 4-41 56 57 58 5- 1 Change Gears 55-1 to 55-17 Lathe Change Gear Housing Diagram (0000 Series Par...

-46- M1109 Combo Lathe/Mill PA RT S Thread Dial Diagram (1000 Series Parts) 1001 1002 1003 1004 1005 100 6 1007 100 8 1009 10 11 210 1 310 1 1014 610 1 710 1 1018 1019 1020 1021 102 2 102 3 1024 1025 102 6 102 7 1028 1007 1030 1031 103 2 103 3 103 4 1035 103 6 1037 103 8 1039 104 0 104 1 1042 1043 1...

-48- M1109 Combo Lathe/Mill PA RT S 2001 2002 2003 2004 200 5 2006 2007 2008 2009 2010 2014 2015 2016 2017 2018 2019 2011 2012 2013 2023 2027 2021 2022 2024 2025 2026 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 2039 2040 2041 2042 2048 2047 2046 2045 2044 2043 2049 2050 2051 2020 Leadscre...

-50- M1109 Combo Lathe/Mill PA RT S ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� Compound Rest and Tool Post Diagram (2500 Series Parts)

-52- M1109 Combo Lathe/Mill PA RT S Bed Diagram (3000 Series Parts) 3079 3078 3075 3076 3077 3073 3072 3071 3070 3064 3074 3063 3061 308 4 308 5 308 3 3082 3081 308 0 3069 3068 3067 3046 3047 3049 305 0 3051 3052 3053 3054 3055 3056 3057 3058 3059 3060 3036 3028 303 0 303 2 3033 3034 3035 303 8 0373...

-54- M1109 Combo Lathe/Mill PA RT S ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� Steady Rest and Follow Rest Diagram (3500 Series Parts)

-56- M1109 Combo Lathe/Mill PA RT S Apron Diagram (4000 Series Parts) 4001 400 2 40 03 400 4 400 5 400 6 4007 4008 40 09 40 10 4011 4012 4013 4014 40 15 4016 4017 4018 4019 40 20 4021 4022 40 23 402 4 4025 4026 4027 402 8 402 9 4030 403 1 4032 4033 4034 4035 403 6 4037 403 8 4039 40 40 4041 404 2 40...

-58- M1109 Combo Lathe/Mill PA RT S Tailstock Diagram (5000 Series Parts) 5015 5016 5017 5018 5019 5020 5021 5022 5023 5024 5025 5026 5027 5028 5029 5030 5031 5032 5033 5034 5035 5036 5037 5038 5040 5041 5039 5014 5013 5012 5011 5010 5009 5008 5007 5006 5005 5004 5003 5002 5001

-60- M1109 Combo Lathe/Mill PA RT S Mill Column Diagram (6000 Series Parts) 6013 6012 6011 6010 6009 6008 6007 6006 6005 6004 6003 6002 6001 6027 6026 6025 6028 6029 6030 6014 6015 6016 6017 6018 6019 6020 6021 6022 6023 6024

-62- M1109 Combo Lathe/Mill PA RT S 7001 7002 7003 7004 7005 7006 7007 7008 7009 7010 7011 7012 7013 7014 7015 7016 7017 7018 7088 7019 7020 7021 7022 7023 7024 7025 7026 7027 7028 7032 7033 7034 7035 7036 7037 7038 7039 7040 7041 7042 704 3 7044 7045 7046 7047 7048 7049 7050 7051 7052 7053 705 4 70...

-64- M1109 Combo Lathe/Mill PA RT S Accessories and Labels Diagram (8000 Series Parts) 8021 8040 8039 8048 8047 8046 8001 8042 8022 8013 8004 8005 8011 8017 8007 8009 8033 8015 8008 8041 8045 8044 8006 8010 8023 8012 8018 8014 8016 8020 8026 8025 8043 8036 8028 8030 8032 8034 8037 8038 8029 8031 802...

-66- M1109 Combo Lathe/Mill PA RT S Main Wiring Box Diagram (9000 Series Parts) 9003 9009 9002 9007 9006 9001 9004 9008 9011 9010 9000 Series Parts List REF PART � # DESCRIPTION REF PART � # DESCRIPTION 9001 XM11099001 CONTACTOR � 9006 XM11099006 FUSE � 2A (LC1-D0910, � B5, � 24V, � 50HZ) � 9007 XM1...

-68- M1109 Combo Lathe/Mill PA RT S Warranty Woodstock International, Inc. warrants all SHOP FOX ® machinery to be free of defects from work- manship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly...

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