Shop Fox M1049 - Manuals - manualsarea.com

Page 3 - Table of Contents

J<K LG <C< : K I @: 8 C D 8 @EK< E8E: < J<I M @:< G8I K J FG< I 8 K@FEJ J8= < K P @EKI F;L: K@FE LJ<K?<HL@:B>L@;<G8>< C89<CJKFJ<8I:?FLK@E=FID8K@FE=8JK Table of Contents Contents INTRODUCTION .............................................................

Page 5 - Woodstock Technical Support; INTRODUCTION

-3- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 @EKI F;L: K@FE Woodstock Technical Support INTRODUCTION Your new E:AB8AJ ® Model M1049 Benchtop Lathe has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program...

Page 9 - Controls and Features

-7- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 @EKI F;L: K@FE Model M1049 Benchtop lathe. Controls and Features K. Chip Tray L. Thread Dial M. Half Nut Lever N. Apron Feed Lever O. Cross Slide Handwheel P. Apron Handwheel Q. Headstock R. Gearbox S. Gear Shift Lever A. Belt and Change Gear Access Door B. Be...

Page 10 - Read Manual Before Operating Machine; SAFETY; Standard Machinery Safety Instructions

-8- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J8 = < K P @e[`ZXk\jXgfk\ek`Xccp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#D8Pi\jlck`ed`efifidf[\iXk\`ealip% @e[`ZXk\jXe`dd`e\ekcp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#N@CCi\jlck`e[\Xk_fij\i`flj`ealip% @e[`ZXk\jXgfk\ek`Xccp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#:FLC...

Page 12 - Additional Safety Instructions for Lathes

-10- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J8 = < K P Additional Safety Instructions for Lathes LJ<k_`jXe[fk_\idXZ_`e\ipn`k_ZXlk`feXe[ i\jg\Zk% 8cnXpj Zfej`[\i jX]\kp ]`ijk#Xj `k Xggc`\j kf pfli `e[`m`[lXc nfib`e^Zfe[`k`fej% Ef c`jk f] jX]\kp ^l`[\c`e\j ZXeY\ Zfdgc\k\Ç\m\ip j_fg \em`ifed\ek `j[`...

Page 13 - Avoiding Potential Injuries

-11- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J8= < K P Avoiding Potential Injuries =`^li\ 3. Always wear face and eye protection when using this benchtop lathe. =`^li\ 1. Always cover the bed ways, and unplug the benchtop lathe when retooling. =`^li\ 4 % Never use hands to stop or slow the chuck when...

Page 14 - ELECTRICAL; Circuit Requirements

-12- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 <C< : K I @: 8 C ELECTRICAL Circuit Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is a...

Page 15 - Grounding Requirements; Extension Cords

-13- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 <C< : K I @: 8 C Grounding Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shoc...

Page 16 - Inventory; SETUP

-14- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J< K LG The following is an inventory of the accessories shipped with your E:AB8AJ ® Model M1049 Benchtop lathe. Installed Accessories (Figure 7) Qty A. 4" Three-Jaw Chuck .......................................1 B. 4-Way Tool Post .......................

Page 17 - Cleaning Machine

-15- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J< K LG =cffiCfX[1 This machine distributes a heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and operator. Nfib`e^:c\XiXeZ\j1 Consider existing and anticipated needs, size of material to ...

Page 19 - Test Run and Break-In

-17- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J< K LG Test Run and Break-In The purpose of the test run is to make sure the benchtop lathe and safety features operate correctly before proceeding with additional setup. To begin the test run procedure, do these steps: (% Make sure the benchtop lathe is ...

Page 20 - LATHE OPERATIONS; General

-18- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG < I 8 K@FEJ LATHE OPERATIONS General 8cnXpjn\XijX]\kp^cXjj\jn_\efg\i$Xk`e^ k_`j Y\eZ_kfg cXk_\% =X`cli\ kfZfdgcpdXpi\jlck`ej\i`flj\p\`eal$ipZXlj`e^Yc`e[e\jj% The Model M1049 will perform many types of operations that are beyond the scope of this manual....

Page 22 - Replacing Jaws

-20- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG < I 8 K@FEJ The three-jaw scroll chuck has removable hardened steel jaws ( Figure 13 ). The outside of the jaws are used to hold the workpiece from the outer diameter. Numbered from 1–3, the jaws must be used in the matching numbered jaw guides, see Fig...

Page 23 - Using the Four-Jaw Chuck

-21- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG< I 8 K@FEJ Using the Four-Jaw Chuck To install the four-jaw chuck, do these steps: Refer to the :_lZbXe[=XZ\GcXk\Dflek`e^ procedures on GX^\(0 to mount the four-jaw chuck. To load a workpiece in the four-jaw chuck, do these steps: 1. Using the chuck key...

Page 24 - Using the Faceplate

-22- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG < I 8 K@FEJ The faceplate can be used to turn non-cylindrical parts or for off-center turning by clamping the workpiece to the faceplate. Efk\1 K_\`eZcl[\[DK*[\X[Z\ek\in`cc]`k`ekfk_\ jg`e[c\Yfi\n`k_k_\]XZ\gcXk\Xci\X[p`ejkXcc\[% To install the faceplate,...

Page 25 - Using the Tailstock

-23- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG< I 8 K@FEJ Using the Tailstock The tailstock ( Figure 18 ) can be used to support workpieces with the use of a live or dead center. Using an MT#2 drill chuck and a drill bit, the lathe can drill or bore holes in the center of a part. The tailstock can a...

Page 26 - Tailstock Alignment

-24- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG < I 8 K@FEJ :lkk`e^J_XccfnKXg\ij n`k_k_\KX`cjkfZb To setup the tailstock to cut tapers, do these steps: 1. Lock the tailstock in position. 2. Alternately loosen and tighten the left and right offset adjustment screws until the desired offset is indicate...

Page 28 - Using Centers

-26- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG < I 8 K@FEJ Using Centers The MT#2 dead center is used in the tailstock, and the MT#3 in the lathe spindle. When used in the tailstock, make sure to keep the dead center tip and workpiece lubricated to prevent tip galling. To install a dead or live cent...

Page 30 - Setting Compound Slide; Using the Tool Posts

-28- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG < I 8 K@FEJ Setting Compound Slide The compound slide is used to cut tapers on parts or to set the proper infeed angle when threading. It may also be used to cut specific lengths longitudinally, when set parallel to the spindle axis. To set the angular ...

Page 31 - Using Manual Feed

-29- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG< I 8 K@FEJ Using Manual Feed You can manually move the cutting tool around the workpiece with the three handwheels shown in Figure 30 . Longitudinal Handwheel The longitudinal handwheel moves the carriage left or right along the bed. This control is hel...

Page 32 - Setting RPM

-30- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG < I 8 K@FEJ Cutting Speeds for High Speed Steel (HSS) Cutting Tools Workpiece Material Cutting Speed (sfm) Aluminum & alloys 300 Brass & Bronze 150 Copper 100 Cast Iron, soft 80 Cast Iron, hard 50 Mild Steel 90 Cast Steel 80 Alloy Steel, hard 40...

Page 34 - Setting Power Feed Rate

-32- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG < I 8 K@FEJ Setting Power Feed Rate =`^li\ 34 % Gearbox selector in position 0 . V W )%-% )% &', &'% AZkZg V W ;ZZY %#%%), %#%&' . * & & '- '- '- )' +% +% +% +% ^ch %#%%+( %#%%,- =`^li\ 35 % Change gear locations. V W =`^li\ 36 % Apr...

Page 35 - Threading Setup

-33- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 FG< I 8 K@FEJ This lathe can cut inch and metric threads. It is equipped with a thread dial that lets you know where to re-engage the half nut when cutting most inch threads. The thread dial makes sure the cutting tool falls back into the same groove that ...

Page 36 - MAINTENANCE; General Cleaning

-34- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 D 8 @EK< E8E: < MAINTENANCE Regular periodic maintenance of your benchtop lathe will ensure optimum performance. Make a habit of inspecting your machine each time you use it. :_\Zb]fik_\]fccfn`e^Zfe[`k`fejXe[i\gX`ifii\gcXZ\n_\ee\Z\jjXip1 Loose mountin...

Page 38 - SERVICE; Cross Slide Backlash

-36- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<I M @:< SERVICE Cross Slide Backlash Backlash is the amount of play found in a lead screw. It can be found by turning the cross slide handwheel in one direction, and then turning the handwheel the other direction. When the cross slide begins to move, ...

Page 39 - Replacing the Cogged-

-37- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<I M @:< Replacing the V-Belt To replace the V-belt, do these steps: 1. DISCONNECT POWER TO THE LATHE! 2. Open the change gear access door. 3. Move the belt tension lever shown Figure 46 to release belt tension. 4. While carefully turning the spindle p...

Page 40 - Electrical Safety Instructions

-38- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<I M @:< These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wi...

Page 41 - Wiring Diagram; STOP

-39- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<I M @:< 4 2 12 8 3 9 5 Spindle Switch Motor W2 U2 V2 W1 V1 U1 W2 U2 U1 W2 V1 Start Capacitor 100MFD 250VAC Run Capacitor 20MFD 400VAC V1 E\lkiXc ?fk >ifle[ (('M8: ,$(,Gcl^ 8jI\Zfdd\e[\[ 6 10 1 11 7 Wiring Diagram STOP Read Page 38 Before Wiring

Page 42 - Troubleshooting

-40- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 J<I M @:< JPDGKFD GFJJ@9C<:8LJ< :FII<:K@M<8:K@FE Motor will not start. 1. Incorrect lathe operation.2. Main power panel switch is F== . 3. Start capacitor is at fault.4. Circuit breaker or fuse is at fault. 5. No voltage or open connection. ...

Page 45 - PARTS; Drive Belt

-43- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8I K J PARTS Drive Belt 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 36 37 38 REF PART # DESCRIPTION REF PART # DESCRIPTION 1 XM1049001 BRACKET PLATE 19 XM1049019 MOTOR PULLEY WASHER 2 XPCAP15M CAP SCREW M5-.8 X...

Page 46 - Belt Tensioner

-44- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8 I K J Belt Tensioner 53 55 56 58 59 60 61 62 63 64 65V2 66V2 69 70 71 72 73 74 REF PART # DESCRIPTION REF PART # DESCRIPTION 53 XM1049053 AXLE BRACKET 64 XM1049064 STEPPED SPRING BOLT 55 XP6001ZZ BALL BEARING 6001ZZ 65V2 XM1049065V2 TENSIONING CAM V2.08.07...

Page 47 - Change Gears

-45- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8I K J Change Gears 101 102 103 104 105 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 REF PART # DESCRIPTION REF PART # DESCRIPTION 101 XM1049101 BRACKET 113 XM1049113 SPACER 102 XM1049102 T-NUT M6-1 114 XPW03M FLAT WASHER 6MM 1...

Page 48 - Headstock

-46- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8 I K J Headstock 151 152 153 154 155 156 156 157 157 158 159 160 161 162 163 163 164 164 167 167 168 169 169 170 170 171 172 173 174 175 701 701-1 701-2 702 703 712 704 714 715 716 720 721 REF PART # DESCRIPTION REF PART # DESCRIPTION 151 XM1049151 HEADSTOC...

Page 50 - Apron

-48- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8 I K J Apron Front View Rear View 251 253 254 257 257 258 259 260 261 262 263 263 264 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 279 280 281 282 283 284 285 301 302 303 304 305 306 307 307 308 309 310 311 311 257 312 313 314 315 316 317...

Page 51 - Apron Parts List

-49- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8I K J Apron Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 251 XM1049251 APRON CASTING 307 XM1049307 HALF NUT GUIDE BAR 253 XM1049253 WORM 308 XPR39M EXT RETAINING RING 8MM 254 XPK52M KEY 3 X 3 X 15 309 XPCAP16M CAP SCREW M4-.7 X 16 257 XPN04M HEX...

Page 53 - Compound Rest & Tool Post

-51- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8I K J Compound Rest & Tool Post 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 438 439 440 441 442 REF PART # DESCRIPTION REF PART # DESCRIPTION 401 XM10494...

Page 54 - Tailstock

-52- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8 I K J Tailstock 450 451 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 470 471 472 473 474 475 476 REF PART # DESCRIPTION REF PART # DESCRIPTION 450 XM1049450 COMPLETE TAILSTOCK ASSEMBLY 464 XM1049464 TAILSTOCK BASE 451 XM1049451 Q...

Page 56 - Bed

-54- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8 I K J Bed 601 602 603 604 605 606 607 608 609 610 611 612 613 614 617 618 619 619 620 620 621 622 622 REF PART # DESCRIPTION REF PART # DESCRIPTION 601 XM1049601 BED 611 XPN03M HEX NUT M8-1.25 602 XM1049602 RACK 612 XPSS12M SET SCREW M6-1 X 25 603 XPCAP18M...

Page 58 - Machine Labels

-56- D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0 G8 I K J Machine Labels JX]\kp cXY\cj nXie XYflk dXZ_`e\ _XqXi[j Xe[ _fn kf gi\m\ek dXZ_`e\ [XdX^\ fi `ealip% K_\fne\i f] k_`j dXZ_`e\ DLJK dX`ekX`e k_\ fi`^`eXc cfZXk`fe Xe[ i\X[XY`c`kp f] Xcc cXY\cj fe k_`jdXZ_`e\%@]XepcXY\c`ji\dfm\[fiY\Zfd\jlei\X[XYc\#I<...

Page 63 - WARRANTY

N8II8EKP Nff[jkfZb@ek\ieXk`feXc#@eZ%nXiiXekjXccJ_fg=fodXZ_`e\ipkfY\]i\\f][\]\Zkj]ifdnfibdXej_`gXe[dXk\i`Xcj]fiXg\i`f[f]knfp\Xij]ifdk_\[Xk\f]fi`^`eXcgliZ_Xj\Ypk_\fi`^`eXcfne\i%K_`jnXiiXekp[f\jefkXggcpkf[\]\Zkj[l\[`i\Zkcpfi`e[`i\Zkcpkfd`jlj\#XYlj\#e\^c`^\eZ\fiXZZ`[\ekj#cXZbf]dX`ek\eXeZ\#fii\`dYlij\d\e...