Shop Fox M1001 - Manuals - manualsarea.com

Page 3 - Table of Contents

SE T U P EL EC TR IC A L M A INTEN A N CE SE RV IC E PA RT S O PE R ATIONS SA FE T Y IN TR O DUCT IO N USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! Table of Contents INTRODUCTION ..................................... 2 Woodstock Technical Support .................. 2 About Your Ne...

Page 4 - Woodstock Technical Support; INTRODUCTION

-2- M1001 6" x 26" Vertical Mill IN TR O DU CT IO N Woodstock Technical Support We stand behind our machines! In the event that questions arise about your machine, parts are miss- ing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or send e-...

Page 8 - Controls and Features

-6- M1001 6" x 26" Vertical Mill IN TR O DU CT IO N Controls and Features A . Longitudinal Handwheel B . Worklight C . 3" Shell Mill D . Quill Micro-Feed Handwheel E . Quill Down Feed Lever F . Quill Lock G . Power Feed Stops H . Longitudinal Power Feed I . ON/OFF Buttons J . Cross Feed ...

Page 9 - NOTICE; Standard Machinery Safety Instructions; Standard Machinery Safety Instructions

-7- M1001 6" x 26" Vertical Mill SA FE T Y Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous s...

Page 11 - Additional Safety Instructions for Vertical Mills

-9- M1001 6" x 26" Vertical Mill SA FE T Y Additional Safety Instructions for Vertical Mills USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop envir...

Page 12 - ELECTRICAL

-10- M1001 6" x 26" Vertical Mill EL EC TR IC A L Availability Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the...

Page 15 - Unpacking; SET UP; Inventory

-13- M1001 6" x 26" Vertical Mill SE T U P The SHOP FOX ® Model M1001 has been carefully pack- aged for safe transporting. If you notice the machine has been damaged, please contact your authorized SHOP FOX ® dealer immediately. Unpacking SET UP NOTICE When ordering replacement parts, refer ...

Page 17 - Mounting Mill on Shop

-15- M1001 6" x 26" Vertical Mill SE T U P Although not required, it is recommend that you mount your new mill to the floor. Because this is an optional step and floor materials may vary, floor mounting hardware is not included. Generally, you can either bolt your machine to the floor or mou...

Page 19 - Test Run

-17- M1001 6" x 26" Vertical Mill SE T U P NOTICE Follow spindle break in procedures on Page on page 24 after the test run and before performing any operations with this machine! Failure to follow the break-in procedures included in this manual may lead to shortened tool life and may void wa...

Page 20 - OPERATIONS; General

-18- M1001 6" x 26" Vertical Mill O PE R ATIO NS OPERATIONS General DO NOT investigate problems or adjust the mill while it is running. Wait until the machine is turned off, unplugged and all working parts have come to a complete stop before proceeding! The Model M1001 will perform many type...

Page 21 - Table Travel

-19- M1001 6" x 26" Vertical Mill O PE R ATIONS To rotate the spindle head horizontally, do these steps: 1. UNPLUG THE MILL! 2. Make sure the spindle is stopped and the work area is free from obstructions before proceeding. 3. Using a 17mm wrench, loosen the three locking nuts shown in Figur...

Page 22 - Graduated Dials; Power Feed Controls

-20- M1001 6" x 26" Vertical Mill O PE R ATIO NS The table handwheels and the knee handle have graduated dials. Each mark represents 0.001" of movement and one full revolution equals 0.100" The graduated dials float and can be indexed or "zeroed" by loosening the knurled head...

Page 23 - Quill Travel

-21- M1001 6" x 26" Vertical Mill O PE R ATIONS Quill Feed Control The quill feed is controlled by the quill feed handle shown in Figure 20 . The handle allows the mill to operate as a drill. To use the quill feed handle, do these steps: 1. Pull the quill feed handle (see Figure 20 ) forward...

Page 24 - Determining Needed RPM

-22- M1001 6" x 26" Vertical Mill O PE R ATIO NS Before changing speeds, you must first determine the best RPM to use with the material and diameter of your cutting tool. Using this determined RPM, you can then set the mill to match that speed. To determine the RPM needed for your workpiece,...

Page 25 - Setting RPM

-23- M1001 6" x 26" Vertical Mill O PE R ATIONS Setting the RPM on the Model M1001 involves placing the V-belts on the pulleys as shown in the spindle speed chart below. To set the spindle speed, do these steps: 1. Examine the Spindle Speed Chart in Figure 24 to find the closest match to you...

Page 26 - Procedure

-24- M1001 6" x 26" Vertical Mill O PE R ATIO NS Spindle Break-in Procedure Complete this process once you have familiarized yourself with all instructions in this manual and have made sure the machine is completely lubricated. NOTICE The spindle break-in procedure is important for ensuring ...

Page 27 - Installing Tools; Removing Cutting Tools

-25- M1001 6" x 26" Vertical Mill O PE R ATIONS To load a tool in the spindle, do these steps: 1. UNPLUG THE MILL! 2. Turn the mill OFF , allow it to come to a complete stop and unplug the mill. 3. Clean any debris from the spindle opening. 4. Insert the tool holder or a collet into the spin...

Page 28 - MAINTENANCE; Table and Base

-26- M1001 6" x 26" Vertical Mill M A INTE N A N CE MAINTENANCE MAKE SURE that your machine is unplugged during all maintenance pro- cedures! If this warning is ignored, seri- ous personal injury may occur. Regular periodic maintenance on your SHOP FOX ® mill will ensure optimum performance....

Page 29 - Lubrication

-27- M1001 6" x 26" Vertical Mill M A INTEN A N CE Lubrication Power Feed The power feed uses SAE 40 oil and should not need to be changed unless the unit is being repaired. Single Shot Lubrication System Use the single shot lubrication system to oil the ways, the crossfeed screw, and the lo...

Page 30 - Maintenance Notes

-28- M1001 6" x 26" Vertical Mill M A INTE N A N CE Maintenance Notes Maintenance Schedule Daily: • Pump handle of the one shot lubrication system 2-4 times. • Clean machine to remove debris. • Make sure table/vise is clean and free of metal chips. • Clean spindle openings before inserting t...

Page 31 - SERVICE

-29- M1001 6" x 26" Vertical Mill SE RV IC E SERVICE This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. Always disconnect your machine from the power source before performing any service! If you require additional m...

Page 32 - Adjusting Backlash

-30- M1001 6" x 26" Vertical Mill SE RV IC E Figure 33 . Cross nut. Figure 32 . Longitudinal nut. Adjusting Backlash Backlash is the amount of play found in a leadscrew. It can be found by turning the cross slide handwheel in one direction, and then turning the handwheel the other direction....

Page 33 - Electrical Safety Instructions

-31- M1001 6" x 26" Vertical Mill SE RV IC E These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring...

Page 34 - Electrical Parts Identification; STOP

-32- M1001 6" x 26" Vertical Mill SE RV IC E Figure 34 . M1001 Electrical panel. Terminal Bar DZ47 Contactor DZ47LE C32 Contactor Transformer Wiring Box Electrical Parts Identification Move wire to posi- tion A for 220V operation. A STOP Read Page 31 Before Wiring

Page 35 - Wiring Diagram

-33- M1001 6" x 26" Vertical Mill SE RV IC E Contactor 110V (220V) Reverse Switch Starter 2A U 1 V 2 Z 2 Z 1 110V (220V) 24V,40W Motor 110V wiring for motor 220V wiring for motor Figure 37 . M1001 Wiring schematic. Figure 35 . Motor wiring box currently wired for 110V. 265 VAC 150�F Capacito...

Page 36 - Troubleshooting

-34- M1001 6" x 26" Vertical Mill SE RV IC E Troubleshooting This section covers the most common problems. WARNING! DO NOT make any adjust- ments until the mill is unplugged and all moving parts have come to a complete stop. SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start. 1. T...

Page 37 - Headstock Assembly

-35- M1001 6" x 26" Vertical Mill PA RT S Headstock Assembly 2 56 71 57 71 168 54 55 70 58 41 39 38 152 151 153 151 152 40 39 137 10 169 69 37 66 14 121 12 51 70 68 70 60 61 67 72 59 35 36 73 73-2 73-1 73-5 73-3 73-4 63 65 62 19 21 172 20 171 136 113 52 53 18 45 3 8 5 44 43 6 30 29 33 32 34 ...

Page 38 - Base Assembly

-36- M1001 6" x 26" Vertical Mill PA RT S 144 86 85 84 83 126 125 130 79 75 128 76 77 127 143 119 92 13 98 136 127 91 80 122 120 127 104 103 102 128 78 130 84 85 86 144 127 99 87 88 133 133 88 87 100 139 141 118 67 74 117 135 134 140 142 139 159 160 161 162 69 72 155 167 156 154 175 173 174 ...

Page 39 - Machine Parts Lists

-37- M1001 6" x 26" Vertical Mill PA RT S REF PART # DESCRIPTION REF PART # DESCRIPTION 1 XM1001001 VERTICAL MILLING HEAD 50 XM1001050 COIL SPRING 2 XM1001002 BELT HOUSING COVER 51 XM1001051 COIL SPRING 3 XM1001003 QUILL 52 XM1001052 INT RETAINING RING 19MM 4 XPR67M INT RETAINING RING 75MM 5...

Page 41 - Machine Labels

-39- M1001 6" x 26" Vertical Mill PA RT S Machine Labels Safety labels warn about machine hazards and how to prevent machine damage or injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unrea...

Page 42 - WARRANTY

WARRANTY Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neglige...

Page 43 - Warranty Registration

M1001 6" x 26" Vertical Mill CUT ALONG DOTTED LINE Name ___________________________________________________________________________________Street __________________________________________________________________________________City _________________________ State ___________________________...