Schneider Electric LUFP7 - Manuals
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Manual Schneider Electric LUFP7
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5 Table of Contents 1. Introduction............................................................6 1.1. Introduction to the User Guide ............................................... 61.2. Introduction to the LUFP7 Gateway ....................................... 71.3. Terminology.........................
7 1. Introduction 1.1. Introduction to the User Guide Chapter 1 Introduction (page 6) describes the gateway, the user guide that comes with it and the terms used in it. Chapter 2 Hardware Implementation of the LUFP7 Gateway (page 13) gives an introduction to the gateway and describes all the items u...
8 1. Introduction 1.2. Introduction to the LUFP7 Gateway The LUFP7 gateway allows a master located on a Profibus-DP network to enter into a dialogue with the slaveson a Modbus RTU network. This is a generic protocol converter operating in a way which is transparent to theuser. This gateway allows yo...
10 1. Introduction 1.5. Additional Documentation In the case of Modbus slaves, the features, services and adjustment of the Modbus communications are notdealt with in this document. 1.6. Introduction to the Communication “System” Architecture Upstream network (Profibus-DP) ATS48 VW33-A48 ATS46 VW3-G...
11 1. Introduction Each LUFP7 Profibus-DP / Modbus RTU gateway allows one of the PLCs on the Profibus-DP network tocommand, control and configure up to 8 Modbus slaves. Other Profibus-DP masters on that same network canonly control them. If there are more than 8 Modbus slaves, you will need to use a...
12 1. Introduction Ö Each LUFP7 gateway is shipped pre-configured so as to make it easier to operate and the factory settingscan be used as a basis for a configuration which will best meet the user’s expectations. The typicaloperations applicable to this default configuration are described in chapte...
13 1. Introduction — Managing Gateway ↔ Profibus-DP master exchanges — LUFP7 gateway 0x0000 0x00F3 Input Modbus data : Management of the exchanges with the Profibus-DP master Free memory locations :::: : 0x0200 0x02F3 Output Modbus data Free memory locations :::: Hilscher Configuration of Profibus-D...
14 2. Hardware Implementation of the LUFP7 Gateway 2.1. On Receipt After opening the packaging, check that the following element is there: • One LUFP7 Profibus-DP / Modbus RTU gateway. 2.2. Introduction to the LUFP7 Gateway The cables and other accessories for connecting to Profibus-DP and Modbus ne...
15 2. Hardware Implementation of the LUFP7 Gateway 2.3. Mounting the Gateway on a DIN Rail Mounting the gateway 1 2 Removing the gateway 1 2 Start by fitting the rear base of the gateway to theupper part of the rail, pushing downwards (1) tocompress the gateway’s spring. Then push thegateway against...
16 2. Hardware Implementation of the LUFP7 Gateway 2.5. Connecting the Gateway to the Modbus Network Three typical examples of Modbus connection for the gateway and its slaves are shown below. There are manyother possible Modbus connections, but they are not covered in this document. 2.5.1. Examples...
17 2. Hardware Implementation of the LUFP7 Gateway • “Bus” topology with VW3 A8 306 TF3 drop boxes: This topology uses VW3 A8 306 TF3 drop boxes to connect each of the Modbus slaves to the main section of the Modbus network. Each box should be placed inthe immediate vicinity of the Modbus slave it i...
18 2. Hardware Implementation of the LUFP7 Gateway • “Bus” topology with tap boxes: This topology is similar to the previous one, except that it uses TSXSCA62 subscriber connectors and/or TSXCA50 subscriber connectors. We recommend using aVW3 A68 306 connection cable and the TSXCSA•00 Modbus cables....
19 2. Hardware Implementation of the LUFP7 Gateway 2.5.3. Wiring Recommendations for the Modbus Network • Use a shielded cable with 2 pairs of twisted conductors, • connect the reference potentials to one another, • maximum length of line: 1,000 metres • maximum length of drop line / tap-off: 20 met...
20 2. Hardware Implementation of the LUFP7 Gateway 2) Cables: VW3 A8 306 R•• Modbus cable ...................................(“star” topology / “bus” topology with tap boxes) Shielded cable with a male RJ45 connector at eachend. VW3 A68 306 Modbus cable .......................................(“b...
21 2. Hardware Implementation of the LUFP7 Gateway 2.6.2. Wiring Recommendations for the Profibus-DP Network • Use a shielded cable with a twisted pair of copper conductors, preferably a type A Profibus-DP cable.• Connect the reference potentials to one another,• You may choose the transmission rate...
22 2. Hardware Implementation of the LUFP7 Gateway To connect stations to the Profibus-DP network more easily, several accessories are offered in the Schneider Electric catalogue: – Single twisted pair type A Profibus-DP cable (100 m long): TSX PB SCA100 . If you use a different cable, please check ...
24 3. Signalling The gateway’s 6 LEDs and the descriptive label on the removable cover which hides its two coding wheels(gateway address) allow you to diagnose the status of the gateway: c e g d f h telm LUFP7 n o p q r s 1 O NLINE 2 O FFLINE 3 N OT U SED 4 F IELDBUS D IAG 5 M ODBUS 6 G ATEWAY DEL L...
25 4. Software Implementation of the Gateway 4.1. Introduction This chapter gives an introduction to a quick implementation of the LUFP7 gateway, using its defaultconfiguration. All LUFP7 gateways ship pre-configured. This pre-configuration means that the user does not have to configure the LUFP7 ga...
26 4. Software Implementation of the Gateway 4.1.2. Configuring the Motor Starters Each motor starter should be configured as follows: Protocol: Modbus RTU slave Start bits 1 Modbus address 1 to 8 Parity None Bitrate 19,200 bits/s Parity bit 0 Data bits 8 Stop bits 1 When using a TeSys U motor start...
27 4. Software Implementation of the Gateway 4.2. Gateway Configuration under PL7 PRO and SyCon The Profibus-DP master must be configured so that it has access to all of the data described in chapters 10.2.1 InputData Memory Area, page 95, and 10.2.2 Output Data Memory Area, page 96. The following c...
28 4. Software Implementation of the Gateway 4.2.2. Creating a Profibus-DP Network under SyCon Select the “New” option from the “File” menu to create a newconfiguration, by selecting the “PROFIBUS” network. This option creates an empty network segment in the SyCon mainwindow. In this guide, we shall...
29 4. Software Implementation of the Gateway Double-click on the line that corresponds to theProfibus-DP master to open the “MasterConfiguration” window. In the “DP Support” frame, verify that the "Autoaddressing" box has been checked. Lastly, select the Profibus-DP master and run the “BusPa...
30 4. Software Implementation of the Gateway 4.2.5. Selecting and Adding the Gateway to the Profibus-DP Network Run the “Slave…” option from the “Insert” menu (or click on the button). Move the mouse pointer (which now looks like a ) to the position where you want to add the LUFP7 gateway, then left...
31 4. Software Implementation of the Gateway • In the “Assigned master” frame, check that the Profibus-DP master previously configured is selected. If not, select it. N.B. Only the "Assigned master" can control the DP slave to which it has been allocated during the configuration phase. Other...
32 4. Software Implementation of the Gateway 4.2.7. Saving and Exporting the Profibus-DP Network Configuration Save the configuration by giving it a name (“Save” or “Save As…” option from the “File” menu). The configurationof the Profibus-DP network is then saved in a “ .pb ” file. In order to expor...
33 4. Software Implementation of the Gateway 4.2.9. Configuring the Gateway I/O under PL7 PRO Using the information located in the selected “ .cnf ” file, PL7 PRO establishes a direct relation between the data for each Profibus-DP slave and its equivalent I/O. To view the LUFP7 gateway I/O, click on...
34 4. Software Implementation of the Gateway The correspondence between the content of the gateway's input memory (see chapter 10.2.1 Input DataMemory Area, page 95) and the PLC inputs “%IW4.0” to “%IW4.0.15” is given in the following table: Description Service PLC input Bit 15 .................... ...
35 4. Software Implementation of the Gateway 4.2.10. Description of Services Assigned to Gateway Inputs/Outputs Managing the downstream Modbus network: Refer to chapter 5.3 Diagnostic Only, page 41, for a detailed description of that service, and to chapter 11.2 LUFP7 Gateway Initialization and Diag...
36 4. Software Implementation of the Gateway 4.2.11. Validating and Saving the Configuration of the TSX BP 100 Coupler Î Validate the various operations conducted under PL7 PRO using the button. Î Close the configuration window of the TSX PBY 100 coupler. Î In the PLC's hardware configuration window...
37 4. Software Implementation of the Gateway 4.2.13. Using and Monitoring the TSX PBY 100 Coupler Configuration After validating all the changes previously made, you may check the configuration of the TSX PBY 100 coupler,the Profibus-DP network, and the LUFP7 gateway by downloading the PL7 PRO appli...
38 5. Gateway Initialization and Diagnostics Each of the three sub-chapters 5.2, 5.3 and 5.3.2 describes the principle used to initialize and carry outdiagnostics on the gateway using each of the three options offered by the gateway. These options can beconfigured via AbcConf, by changing the assign...
40 5. Gateway Initialization and Diagnostics Bits Description 14 FB_HS_SEND: New command from the Profibus-DP master Before changing the value of FB_DU, the Profibus-DP master must compare the values ofFB_HS_SEND and ABC_HS_CONFIRM (bit 14 of the gateway’s status word). If these two values arediffer...
41 5. Gateway Initialization and Diagnostics 5.2.2. Gateway Status Word The input word located at addresses 16#0000 (MSB) and 16#0001 (LSB) in the gateway’s input memoryconstitutes the gateway’s status word. Its structure is described below: Bits Description 15 ABC_HS_SEND: New gateway diagnostic (S...
45 6. Configuring the Gateway Each part of this chapter describes a separate step allowing the user to personalize the gateway configuration,according to his own particular needs. Each part gives an introduction to a basic operation isolating it from therest of the configuration and describing the o...
47 6. Configuring the Gateway 6.2. Installing AbcConf The minimum system requirements for AbcConf are as follows: • Processor ....................................... Pentium 133 MHz• Free hard disk space ...................... 10 Mb• RAM................................................ 0 8 Mb • Opera...
48 6. Configuring the Gateway 6.4. Transferring a Configuration to the Gateway When using AbcConf, you can transfer the configuration you are editing to the gateway at any time. Choose “Download configuration to ABC-LUFP” from the “File”menu or click on the button, in the AbcConf toolbar. AbcConf in...
49 6. Configuring the Gateway The upper part of this window allows you to choose a Modbus command, to edit its contents, then to send it tothe Modbus network (“Command” menu). The response will then be displayed in this same part. Please seechapter 2.10 Node monitor in the AbcConf user manual, entit...
50 6. Configuring the Gateway 6.6. Deleting a Modbus Slave This step allows you, for instance, to free up a location on the downstream Modbus network, known as the “Sub-Network” in AbcConf, in order to replace one Modbus slave with another. In fact the gateway’s default configuration already allows ...
51 6. Configuring the Gateway However, these operations are not necessary when deleting a single slave. Conversely, they become almostessential when most of the Modbus slaves are deleted, because these deletions divide up the gateway’smemory. Please see chapter 6.11 Adding and Setting Up a Modbus Co...
52 6. Configuring the Gateway Importing/exporting a Modbus slave configuration: AbcConf offers the possibility of independently saving and loading the configuration of a node on thedownstream “Sub-Network”. For instance, this will allow you to build a library of Modbus slave templates, so thatyou ca...
53 6. Configuring the Gateway 6.8. Changing the Periodic Data Exchanged with a Modbus Slave This operation consists of replacing, adding or deleting periodic data exchanged with one of the Modbus slaves.With each of these operations, we shall take the default configuration of the LUFP7 gateway as an...
54 6. Configuring the Gateway 6.8.2. Replacing an Output Periodic Data Element E.g. “TeSys U n°6” motor starter. We are trying to replace the control of the “Command Register” (address 704 = 16#02C0) with the control of the “2nd Command Register” (address 705 = 16#02C1). The operation consists of ch...
57 6. Configuring the Gateway To check that these changes have been entered into the configuration, choose “Monitor” from the “Sub-Network” menu again: In point 6), you shall make sure that the total input and ouput sizes of the configured modulesare the same as the exchange sizes displayed in the “...
59 6. Configuring the Gateway Description Service PLC input Bit 15 ................... Bit 8 Bit 7 ..................... Bit 0 Managing the downstream Modbus network %IW4.0 .00 Gateway status word %IW4.0.1 0 Value of the motor starter c status register %IW4.0.2 0 Free memory location %IW4.0.3 0 Valu...
61 6. Configuring the Gateway To see which memory locations are occupied by data from the command you are interested in, all you haveto do is uncheck the box corresponding to the “Preset Multiple Registers” command from the “TeSys U n°4”node, as shown above. We can see that the Modbus data transmitt...
64 6. Configuring the Gateway Description Service PLC output Bit 15 .................... Bit 8 Bit 7 ...................... Bit 0 Managing the downstream Modbus network %QW4.0 .00 Profibus-DP master control word %QW4.0.1 0 Value of the motor starter c command register %QW4.0.2 0 Value of the motor s...
65 6. Configuring the Gateway 2) Deleting the read command for a parameter: Select the personalized “Transactions 1” command and delete it with the “ Del ” key (or “Delete” from the menu whose name corresponds to the name of the selected node). A request for confirmation appears, asking you whether ...
66 6. Configuring the Gateway You will note that the “TeSys U n°1” section now only has the two Modbus commands common to the eightTeSys U motor starters, and that the memory locations which corresponded to the two personalisedcommands are now free. N.B. The free memory location at address 16#0012 i...
67 6. Configuring the Gateway Then you should save and export the configuration of the Profibus-DP network, as described in chapter 4.2.7Saving and Exporting the Profibus-DP Network Configuration, page 31. 8) Configuring the inputs and outputs of the Profibus-DP master PLC: under PL7 PRO, import the...
68 6. Configuring the Gateway 6.10. Changing a Modbus Slave Configuration Configuring a Modbus slave itself remains very simple because it only involves the name and the Modbusaddress of the node to which it corresponds. On the contrary, configuring Modbus commands is much morecomplete and is the su...
69 6. Configuring the Gateway 6.11. Adding and Setting Up a Modbus Command 6.11.1. With the TeSys U Motor Starters With TeSys U motor starters, the main use of adding a Modbus command consists of allowing you to control ormonitor additional registers, without having to change the elements in the def...
71 6. Configuring the Gateway 6.11.2. With a Generic Modbus Slave Unlike the previous chapter, here we will be looking at adding and setting up a Modbus command which isdifferent from those configured by default with the LUFP7 gateway. We will benefit from this occasion toexhaustively describe the f...
72 6. Configuring the Gateway Name of the Modbus slave Name of the Modbus command Modbus query ! Frame " Slave no.Function no.Word no. (MSB / LSB)Value of the word (MSB / LSB)CRC16 (LSB / MSB) Modbus response ! Frame " Slave no.Function no.Word no. (MSB / LSB)Value of the word (MSB / LSB)CRC...
73 6. Configuring the Gateway 6.11.2.2. Configuring the Query Select the “Query” element from the Modbus command. Thevarious elements of the configuration of the query for this commandare shown opposite. The values displayed correspond to thedefault values for any new command. These elements allow y...
74 6. Configuring the Gateway Configurationelement Description Retries This element indicates the number of re-transmissions carried out by the gateway if there isno response from the Modbus slave to a query, or if the response is incorrect. This re-transmission process ceases as soon as the gateway...
76 6. Configuring the Gateway 6.11.2.3. Configuring the Response Next select the “Response” element from the Modbus command.The various elements of the configuration of the response for thiscommand are shown opposite. The values displayed correspond tothe default values for any new command. These el...
77 6. Configuring the Gateway Configurationelement Description Trigger byteaddress(contd.) The Profibus-DP master PLC will be able to detect the receipt of a response from a Modbusslave by comparing the previous value and the current value of the associated counter(address 16#001E or 16#001F). If th...
78 6. Configuring the Gateway Field in theframe Size in the frame Description SlaveAddress 1 byte This field cannot be changed by the user and its value is greyed out to informhim of the fact. AbcConf updates the value of this field automatically using theaddress of the Modbus slave corresponding to...
81 6. Configuring the Gateway 6.11.3. Adding a Special Modbus Command Apart from the standard Modbus commands covered in the previous chapter, it is possible to create two types ofspecial Modbus commands: Modbus commands using the same template as standard commands and Modbuscommands whose nature an...
82 6. Configuring the Gateway Constants in Byte, Word or DWord format allow you to relieve the Profibus-DP master by placing the values ofthese constants in Modbus query frames (constants in “Query” elements) or by comparing them to the valueslocated in the Modbus responses (constants in “Response” ...
83 6. Configuring the Gateway The only command accessible from the “Fieldbus”menu is “About Fieldbus…”. In “on-line” mode (see chapter 6.12.2 “ABC” Element,page 82), the window shown opposite will be displayed. In “off-line” mode the word “Unknown” willreplace “Profibus-DP” to show that the type ofu...
84 6. Configuring the Gateway Apart from the “Control/Status Byte” and “Module Reset” options, the configuration of the LUFP7 gateway’s“ABC” element should not be changed. Out of the four options shown below, the last two should therefore retainthe values shown: “Serial” and “Master Mode”. These fou...
86 6. Configuring the Gateway 6.13. Adding a Broadcaster Node A broadcaster node does not correspond to any Modbus slave in particular, as it applies to all Modbus slaves. All the commands which will be configured for this node will be transmitted with the “Slave Address” field set to16#00. This mea...
87 7. Appendix A: Technical Characteristics 7.1. Environment Dimensions (excluding connectors) Height: 120 mm Width: 27 mm Depth: 75 mm External appearance Plastic case with device for fixing to a DIN rail. Torque PSU connector: between 5 and 7 lbs.-in. Power supply 24V insulated ±10% Maximum consum...
88 7. Appendix A: Technical Characteristics Profibus-DPcharacteristics(cont'd) • Maximum number of stations: 32 stations per segment, repeater included; up to 126 stations with all three repeaters (repeaters included). Address 126 is reservedand should therefore not be used for exchanging data. • Po...
89 7. Appendix A: Technical Characteristics Profibus-DP LUFP7gateway specifics(cont'd) • Profibus-DP address configured using 2 coding wheels (address between 1 and 99); address 0 is not allowed. • Profibus-DP diagnostics service: Yes (standard 6-byte diagnostic).• "Resetting to zero" operat...
90 7. Appendix A: Technical Characteristics Structure of the LUFP7gateway’s memory: Outputs • 2 bytes for the activation or inhibition of the downstream network by the gateway (see chapter 5 Gateway Initialization and Diagnostics, page 37). • 242 bytes accessible by the Profibus-DP master in the for...
91 8. Appendix B: LUFP7 Gateway GSD File The LUFP7 gateway GSD file contains all the information and settings for configuring the gateway underProfibus-DP. This file, “ Tele071F.gsd ”, is used by SyCon to generate information that will eventually be used by the DPM1 master PLC during setup phases. R...
96 10. Appendix C: Default Configuration 10.2. Content of the Gateway’s DPRAM Memory The LUFP7 gateway’s DPRAM memory contains all of the data exchanged between the gateway and the8 TeSys U motor starters, as well as two special registers only exchanged between the gateway and theProfibus-DP master ...
97 10. Appendix C: Default Configuration 10.2.2. Output Data Memory Area The gateway has 244 output bytes. Only the first 32 bytes are used. One should therefore configure only one 32-byte input/output module using a Profibus-DP configuration device such as SyCon. Service Address Size Description Ma...
99 11. Appendix D: Sample Use under PL7 PRO This description remains concise, because it is only meant to describe the overall operation of the program andthe way to use the related screen. If you need further detail, don't hesitate and review the actual content of theexample under PL7 PRO. The sour...
101 11. Appendix D: Sample Use under PL7 PRO 11.3. Controlling and Supervising the 8 TeSys U Motor Starters The “Supervision Control” operating screen (see picture below) is meant to monitor the status of the 8 TeSys U motor starters, numbered from 1 to 8. It is also meant to control them individual...
102 11. Appendix D: Sample Use under PL7 PRO The “Sr0” sub-program is called once per motor starter from the “Cmd_mon” program. Each of these calls should be made with a different value in the word %MW0 (between 0 and 7) as it is used to index the statusword and the command word of the same motor st...
104 11. Appendix D: Sample Use under PL7 PRO The “Pkw_service” program includes the ST instructions that use the settings and values from the first frames of the previously described “PKW Service” operation screen. These instructions are mainly designed to update the PLC outputs that relate to the c...
105 12. Appendix E: Profibus-DP Data and Diagnostics The various elements presented here are detailed in the documentation of the Profibus-DP master you will haveto use. In the case of the TSX PBY 100 coupler of the Premium automatic controls, for example, these elementsare detailed in the Implement...
109 13. Appendix F: Modbus Commands Function code Broadcast (1) Modbus command 0 3 16#03 — Read Holding Registers 0 6 16#06 Yes Preset Single Register Only the Modbus commands shown inthe right-hand table are supported bythe gateway. The structure of the queryand response frames for each of thesecom...
111 13. Appendix F: Modbus Commands 13.3. “Preset Multiple Registers” Command (16#10) Frame Field Value or properties Query Starting Address (MSB)Starting Address (LSB) - Address of the 1st output / internal register Number of Registers (MSB)Number of Registers (LSB) - Number of output / internal re...
114 14. Appendix F : Concept and Quantum PLC Page left intentionally blank.
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