Page 3 - Safety Information; Important Information; DANGER; WARNING; result in death or serious injury.; CAUTION; result in minor or moderate injury.; NOTICE; alert symbol shall not be used with this signal word.
Safety Information Important Information Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service or maintain it. The following special messages may appear throughout this manual or on the equipment to warn of potential...
Page 4 - Notices; FCC Part 15 Notice; receiver is connected.; FCC Part 68 Notice
Notices FCC Part 15 Notice This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment gene...
Page 5 - There are no user serviceable parts in this equipment.; Network Compatibility Notice for the Internal Modem
telephone company will notify you as soon as possible. You will also be advised of your right to file a complaint with the FCC if you believe it is necessary. The telephone company may make changes in its facilities, equipment, operations or procedures that could affect the operation of this equipme...
Page 7 - Table of Contents
930-134-01-A.00 PowerLogic TM EM4000 Series 11/2013 Table of Contents ©2013 Schneider Electric All Rights Reserved i Table of Contents Introduction .................................................................................... 1 System Description .................................................
Page 9 - Introduction; System Description; PowerLogic EM4000 series System Specifications; The PowerLogic EM4000 series system architecture includes:
930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 1 Introduction This document describes the PowerLogic EM4033 and EM4080 meters, including procedures to install and start up the unit, and complete the initial configuration: • “System...
Page 10 - Table 1: PowerLogic EM4000 series; meter specifications
PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 2 ©2013 Schneider Electric All Rights Reserved Table 1: PowerLogic EM4000 series meter specifications Specification PowerLogic EM4033 meter PowerLogic EM4080 meter Dimensions Height: 13.125 in. (33.5 cm) Width: 12 in. (30.5 cm) D...
Page 11 - Front Panel Display; LCD; — displays 2 rows of 16 characters for each of the meter points (8, 12, or; Display button; — cycles through the available information for each of the; Left and right arrow buttons; — selects which of the meter points is on the; Figure 1: PowerLogic EM4080 front panel
930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 3 Front Panel Display The PowerLogic EM4033 and EM4080 meters have the following front panel features (Figure 1 shows the PowerLogic EM4080 front panel): • LCD — displays 2 rows of 16 ...
Page 12 - Figure 2: PowerLogic EM4033 and PowerLogic EM4080 internal view
PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 4 ©2013 Schneider Electric All Rights Reserved Figure 2 shows the internal view of thePowerLogic EM4033 and EM4080 meters. Figure 2: PowerLogic EM4033 and PowerLogic EM4080 internal view 1 4 1 6 7 8 10 11 12 13 5 1 1 2 9 15 14 17...
Page 13 - Safety Precautions; Carefully observe these safety instructions.; Electrical Standards Compliance; HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 5 Safety Precautions Carefully observe these safety instructions. Electrical Standards Compliance • Use the unit only in accordance with the electrical power rating • The unit is only ...
Page 14 - Installation; Receiving
PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 6 ©2013 Schneider Electric All Rights Reserved Installation This section contains the following installation topics: • “Pre-Installation” on page 6• “Installation Procedures” on page 7• “Connecting Pulse Inputs” on page 26 Pre-In...
Page 15 - label on the top right side of the unit.; Access to Power and Lighting; Installation Procedures; on page 9; “Connecting the Ethernet Cable” on page 25; Mounting the PowerLogic EM4000 meter; each mounting keyhole and tightening the screws.
930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 7 3. Determine the number and types of meters or monitors required (single-phase, network, or three-phase). 4. Determine the model number and correct sense voltage based on the voltage...
Page 16 - Figure 3: 120V Mounting Layout, Dimensions and Clearances
PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 8 ©2013 Schneider Electric All Rights Reserved Figure 3: 120V Mounting Layout, Dimensions and Clearances 6.0 in 15.2cm 11.0 in 27.9 cm (EM4033) 10.67 in 27.1cm 4.0 in 10.2 cm 1 2 2 1 2 2 1 1 3 4 4 6 5 7 8 9 8 Legend:1. Mounting k...
Page 18 - Figure 4: Typical three-phase 347V installation; Shorting block detail
PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 10 ©2013 Schneider Electric All Rights Reserved Figure 4: Typical three-phase 347V installation H1 X1 H2 X2 H1 X1 H2 X2 H1 X1 H2 X2 C B A N C B AN 1 2 3 4 11 Z 5 6 7 8 13 11 12 Shorting block detail 10 9 Legend:1 Shorting block e...
Page 19 - • see “For a 600Y/347V or higher three-phase wye panel with potential
930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 11 Installing the Sense Voltage and Control Voltage Cables in Wye and Delta Services The sense voltage (A, B, C, N) provides phase voltages for metering. The configuration depends on t...
Page 21 - For a single-phase panel with the 120V variant of the meter:
930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 13 For a single-phase panel with the 120V variant of the meter: • Connect meter terminal A to the voltage disconnect phase A (red wire)• Connect meter terminal B to the voltage disconn...
Page 23 - FROM PANEL
930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 15 For a 480Y/277V three-phase wye panel with the 277V variant of the meter: • Connect meter terminal A to the voltage disconnect phase A (red wire)• Connect meter terminal B to the vo...
Page 24 - with the 120V variant of the meter:; NOTE: For the wiring of the potential transformers, see Figure 4.
PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 16 ©2013 Schneider Electric All Rights Reserved For a 600Y/347V or higher three-phase wye panel with potential transformers with the 120V variant of the meter: • Connect meter terminal A to the voltage disconnect phase A (red wir...
Page 25 - Delta service metering
930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 17 Delta service metering To use the PowerLogic EM4000 meter in a Delta service, the line-to-line voltage from the Delta service must be reduced to 120V line-to-line using appropriate ...
Page 26 - Installing the Current Transformers
PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 18 ©2013 Schneider Electric All Rights Reserved Installing the Current Transformers The two models of PowerLogic EM4000 meter use current transformers (CTs) with different secondary outputs. The PowerLogic EM4033 meter uses split...
Page 27 - D A N G E R
930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 19 Figure 10: PowerLogic EM4033 split-core 0.333V current transformer 3 1 2 THIS SIDE T OW ARD S SO UR CE 4 5 Legend:1 Source2 Energy flow3 Load4 X15 X2 D A N G E R
Page 28 - Figure 11: PowerLogic EM4080 mA current transformer
PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 20 ©2013 Schneider Electric All Rights Reserved Figure 11: PowerLogic EM4080 mA current transformer Installing the CTs on the PowerLogic EM4033 and PowerLogic EM4080 Do not apply power until you have made these connections and fo...
Page 29 - NOTE: The direction of the energy flow is indicated on the CT.; Installing 5A Converters and CTs on the PowerLogic EM4080
930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 21 1. Connect the 50-pin connector to the PowerLogic connector located at the bottom side of the unit, and secure it in place with the retaining clips. 2. Feed the free end of the cabl...
Page 30 - on the shorting device.
PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 22 ©2013 Schneider Electric All Rights Reserved To connect the 5A CT to the converter on the PowerLogic EM4080, follow these steps: 1. Connect the X1 lead of the 5A CT to the shorting device.2. Connect the X2 lead of the 5A CT to...
Page 31 - Figure 12: PowerLogic EM4080 5A CT connection to converter
930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 23 Figure 12: PowerLogic EM4080 5A CT connection to converter 7 6 8 11 3 4 1 2 5 10 12 9 Legend:1 Shorting block2 X23 Energy flow4 5A CT5 X1 6 Red (X1)7 5A Converter8 X1 to 25-pair cab...
Page 32 - Table 2: PowerLogic EM4000 meter CT color pair identification
PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 24 ©2013 Schneider Electric All Rights Reserved Table 2: PowerLogic EM4000 meter CT color pair identification 1-phase, 24 meter points Network- or 1-phase, 12 meter points 3-phase, 8 meter points Meter point ID(meter point #- pro...
Page 33 - Connecting the Communications; Connecting the Ethernet Cable; network as shown in Figure 13, set the DIP switches as follows:; Figure 13: Modbus wiring diagram
930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 25 Connecting the Communications Connections for communications using the Ethernet port or Modbus RTU port are described in this section. Connecting the Ethernet Cable If the Ethernet ...
Page 34 - Connecting Pulse Inputs; Connect the output of the pulsing device to one of the two; pulse input; terminal; pulse in; operating status of the unit as follows:; Initial power up message “PowerLogic EM4000”; Manually Testing Communications; appears on the display.; program default IP addresses.
PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 26 ©2013 Schneider Electric All Rights Reserved Connecting Pulse Inputs Each PowerLogic meter has two pulse inputs that can be used to count and report pulses generated by another meter (pulsing device). Connect the output of the...
Page 35 - Display Navigation; Diagnostics Mode
930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 27 Display Navigation The PowerLogic EM4000 meter has three buttons to control the information presented on the LCD. The display has a normal and a diagnostics mode. The PowerLogic EM4...
Page 36 - Recording the Meter Map
PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 28 ©2013 Schneider Electric All Rights Reserved • Default gateway• PPP user name• Phone number• AT command string• Alternate phone number• Unit serial number• Firmware build number• Ethernet port MAC address• Firmware revision• P...
Page 38 - Maintenance; Fuse Replacement; Figure 15: Replacing the fuse; Apply appropriate personal protective equipment (PPE) and follow
PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 30 ©2013 Schneider Electric All Rights Reserved Maintenance Do not perform any operation or maintenance procedures that are not described in this product documentation. Visually inspect the equipment yearly and ensure it is free ...
Page 39 - Regulatory Compliance; Table 3: Regulatory Compliance; Equipment servicing and access; Access to equipment; Table 4 shows the graphical symbols that appear on the equipment.
930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 31 Regulatory Compliance The PowerLogic EM4000 meter must be installed by a qualified electrician with knowledge of local installation regulations. Initial installation of the unit, an...
Page 40 - Table 4: Graphical symbols that appear on equipment
PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 32 ©2013 Schneider Electric All Rights Reserved Table 4: Graphical symbols that appear on equipment Symbol Description Indicates the supply wire protective earth, also known as chassis ground, for the primary ground. This symbol ...
Page 41 - English; Index; Numerics
930-134-01-A.00 PowerLogic TM EM4000 Series 11/2013 Index ©2013 Schneider Electric All Rights Reserved 33 English Index Numerics 347V installation typical three-phase configuration 10 5A converters and current transformers install 21 5A current transformers install 25 A audience 1 C compliance elect...