Page 3 - to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this; WARNING
A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance. The engine exhaust from this product contains chemicals known to cause cancer, birth def...
Page 4 - WELCOME; RANGER
1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. S Snowmobiles S All-terrain vehicles (ATVs) S RANGER utility vehicles S Victory motorcycles We believe Polaris sets ...
Page 6 - TABLE OF CONTENTS
3 TABLE OF CONTENTS VEHICLE IDENTIFICATION NUMBERS 4 . . . . . . . . SAFETY 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FEATURES AND CONTROLS 36 . . . . . . . . . . . . . . . OPERATION 46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EMISSION CONTROL SYSTEMS...
Page 8 - VEHICLE IDENTIFICATION NUMBERS; Record your ATV’s identification numbers in the spaces provided.
5 VEHICLE IDENTIFICATION NUMBERS Record your ATV’s identification numbers in the spaces provided. Remove the spare key and store it in a safe place. If both keys are lost, the ignition switch must be replaced. Vehicle Model Number: Frame VIN (1): Engine Serial Number (2): 1 2
Page 9 - SAFETY; Operator Safety; vehicle handles differently than other vehicles, such as; Age Restrictions; RiderCourse
6 SAFETY Operator Safety WARNING Failure to follow the warnings contained in this manual can result in serious injury or death.A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can o...
Page 10 - Know Your Vehicle and Riding Area; Know all laws and regulations concerning the; Signal Words and Symbols; The following signal words and symbols appear throughout this; safety alert symbol; safety alert warning; safety alert caution; CAUTION; caution
7 SAFETY Operator Safety Know Your Vehicle and Riding Area You are responsible for your personal safety, the safety of others and the protection of the environment. Read and understand your owner’s manual. It includes important information about Quadricycle safety. Ride responsibly. Know all laws an...
Page 11 - Serious injury or death can result if you do not follow these; Take a training
8 SAFETY Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner’s manual. S Read this manual and all labels carefully, and follow the operating procedures described. S Never operate an ...
Page 14 - FOR MORE INFORMATION ABOUT ATV SAFETY, call the; Equipment Modifications; The addition of certain accessories, including (but not limited
11 SAFETY Operator Safety S Never modify an ATV through improper installation or use of acces- sories. S Never exceed the stated load capacity for your ATV. Cargo must be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for carrying cargo or towing....
Page 19 - the operator’s chance of losing; chance of an accident, including an
50 40 0 10 20 30 16 SAFETY Operator Safety WARNING POTENTIAL HAZARDOperating the ATV at excessive speeds.WHAT CAN HAPPENExcessive speed increases the operator’s chance of losing control of the ATV, which can result in an accident.HOW TO AVOID THE HAZARDAlways operate the ATV at a speed that’s proper...
Page 22 - ATV or for your abilities. Never operate
>25 _ 19 SAFETY Operator Safety WARNING POTENTIAL HAZARDTurning improperly.WHAT CAN HAPPENImproper turns could cause loss of control and lead to a collision or overturn.HOW TO AVOID THE HAZARDAlways follow proper procedures for turning as described in the owner’s manual.Practice turning at slow s...
Page 23 - the ATV and/or the operator fall; procedures for climbing
< 25 _ 20 SAFETY Operator Safety WARNING POTENTIAL HAZARDOperating on frozen bodies of water.WHAT CAN HAPPENSevere injury or death can result if the ATV and/or the operator fall through the ice.HOW TO AVOID THE HAZARDNever operate the ATV on a frozen body of water. WARNING POTENTIAL HAZARDClimbin...
Page 25 - turning as hills could
22 SAFETY Operator Safety WARNING POTENTIAL HAZARDImproperly crossing hills and turning on hills.WHAT CAN HAPPENImproperly crossing or turning as hills could cause loss of control or overturn.HOW TO AVOID THE HAZARDNever attempt to turn the ATV around on any hill until you’ve mastered the turning te...
Page 26 - uphill. Turn the ATV around and remount, following the procedure
23 SAFETY Operator Safety WARNING POTENTIAL HAZARDStalling, rolling backwards or improperly dismounting while climbing a hill.WHAT CAN HAPPENThe vehicle could overturn.HOW TO AVOID THE HAZARDMaintain steady speed when climbing a hill. If all forward speed is lost:Keep your weight uphill.Gradually ap...
Page 27 - obstacles such as rocks and fallen trees when possible. If; unexpectedly, the ATV could
24 SAFETY Operator Safety WARNING POTENTIAL HAZARDImproperly operating over obstacles.WHAT CAN HAPPENOperating over obstacles could cause loss of control or overturn.HOW TO AVOID THE HAZARDBefore operating in a new area, check for obstacles.Avoid operating over large obstacles such as rocks and fall...
Page 31 - changes in vehicle handling, which could
2/3 1/3 2/3 1/3 28 SAFETY Operator Safety WARNING POTENTIAL HAZARDOverloading the ATV or carrying/towing cargo improperly.WHAT CAN HAPPENOverloading and towing can cause changes in vehicle handling, which could lead to loss of control or an accident.HOW TO AVOID THE HAZARDNever exceed the stated loa...
Page 33 - Safety Decals and Locations; ATV carefully. If any of the decals shown in this manual differ from
A H B C F E G G D 30 SAFETY Safety Decals and Locations Warning decals have been placed on the ATV for your protection. Read and follow the instructions of the decals and other warnings on the ATV carefully. If any of the decals shown in this manual differ from the decals on your ATV, always read an...
Page 34 - NO STEP; NEVER ride as a passenger.
B C D 31 SAFETY Safety Decals and Locations WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death.NEVER operate this ATV if you are under age 16. 7172559 WARNING S Moving parts hazard under belt-clutch guard. To prevent serious injury, do not opera...
Page 37 - Safe Riding Gear
34 SAFETY Safe Riding Gear Always wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the chance of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent a severe head injur...
Page 38 - Fuel Safety
35 SAFETY Fuel Safety WARNING Gasoline is highly flammable and explosive under certain conditions. S Always exercise extreme caution whenever handling gasoline. S Always refuel with the engine stopped, and outdoors or in a well ventilated area. S Do not smoke or allow open flames or sparks in or nea...
Page 39 - FEATURES AND CONTROLS; Electrical Switches; Engine Stop Switch; OFF; Main Key Switch; Start Button; ON
36 FEATURES AND CONTROLS Electrical Switches 1. Light Switch/Hi-Lo Beam Control - The lights won’t turn on unless the main key switch is on. 2. Engine Stop Switch - The engine will not start or run when the switch is in the OFF position. Its purpose is to provide the operator with a quick means of e...
Page 40 - the override switch while the throttle is open.; Override Switch; is equipped with a reverse; Indicator Lights; Your ATV has neutral and reverse
37 FEATURES AND CONTROLS Electrical Switches WARNING Activating the override switch while the throttle is open can cause loss of control, resulting in severe injury or death. Do not activate the override switch while the throttle is open. 5. Override Switch (Reverse Speed Limiter) - This vehicle is ...
Page 41 - Throttle Lever; the handlebar to increase engine
38 FEATURES AND CONTROLS Throttle Lever Press the throttle lever (1) toward the handlebar to increase engine speed and vehicle movement. Engine speed returns to idle when the lever is released.This ATV is equipped with Polaris Electronic Throttle Control (ETC), which is designed to reduce the risk o...
Page 42 - Brakes; Master Cylinder; eye
39 FEATURES AND CONTROLS Brakes Master Cylinder Check the brake fluid level in the master cylinder before each use of the ATV. The master cylinder (A) is located on the right handlebar.View the fluid level through the indicator window (B) on the top of the master cylinder. This eye will appear dark ...
Page 43 - Applying only one brake could cause loss of control and result in; Operating the ATV with a spongy brake lever can result in loss of
40 FEATURES AND CONTROLS Brakes WARNING Applying only one brake could cause loss of control and result in serious injury or death. Always apply both brakes at the same time. Brake Lever (Right) Squeeze the right brake lever (1) toward the handlebar to apply the hydraulic front wheel brakes. THIS LEV...
Page 44 - Foot Brake; reduce
41 FEATURES AND CONTROLS Brakes Foot Brake The foot brake (1) is a mechanical rear wheel brake. The foot brake is located on the inside of the right footrest. Apply the brake with your right foot. This is identical to squeezing the left brake lever on the handlebar. NOTE: If the rear wheels slide wh...
Page 45 - Parking Brake; Operating the ATV while the parking brake is engaged could; Setting the Parking Brake; Important Safeguards
1 2 42 FEATURES AND CONTROLS Parking Brake WARNING Operating the ATV while the parking brake is engaged could result in an accident and serious injury or death. Always check to be sure the parking brake is disengaged before operating. Setting the Parking Brake 1. Squeeze the left brake lever (1). 2....
Page 46 - Choke; Return the valve to the ON position after refueling.
A B 43 FEATURES AND CONTROLS Choke The choke assists in starting a cold engine. See page 48 for correct choke and throttle settings during starting. Fuel Filter The in-line fuel filter should be replaced by your dealer after every 100 hours of operation, or annually. Do not attempt to clean the fuel...
Page 47 - Automatic Transmission Gear Selector; is located on the right side of the; Shifting gears with the engine speed above idle or while the
44 FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector (A) is located on the right side of the vehicle.F: Forward Gear N: Neutral R: ReverseWhenever the ATV is left unattended, always place the transmission in gear and lock the parking brake. CAUTION Shifting ge...
Page 48 - If the engine is cold, use the choke as outlined on page 48.; After the engine has started, fold the kick-start lever back into; A 10/12 mm wrench is provided in the tool kit for removing or
45 FEATURES AND CONTROLS Kick-Start Lever If the battery becomes too weak to start the engine, use the kick-start lever to start the engine until the battery is serviced.1. Position the vehicle on a level surface.2. Lock the parking brake.3. Place the transmission in neutral.1. Fold out the kick-sta...
Page 49 - Excessive heat build-up during the first three hours of operation; Mixing brands or using a non-recommended oil may cause
46 OPERATION Break-In Period The break-in period for your new Polaris 4-cycle ATV is defined as the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as following the procedures for a proper break-in. Careful...
Page 50 - If a proper inspection is not done before each use, severe injury
47 OPERATION Pre-Ride Inspection WARNING If a proper inspection is not done before each use, severe injury or death could result. Always inspect the vehicle before each use to ensure it’s in proper operating condition. Pre-Ride Checklist Item Remarks See Page Brake system / lever travel Ensure prope...
Page 51 - OPERATION; Cold Weather Operation for 4-Cycle Engines
48 OPERATION Cold Weather Operation for 4-Cycle Engines Internal engine condensation increases as outside temperatures decrease. If the vehicle is used year-round, check the oil level frequently. A rising oil level could indicate condensation in the bottom of the crankcase, which can lead to engine ...
Page 52 - Starting the Engine
49 OPERATION Starting the Engine 6. Squeeze the left brake lever. NOTE: The starter will not engage unless the rear brake is applied. Always squeeze and hold the left brake lever before attempting to start the engine. 7. Press the start button.8. Activate the starter for a maximum of five seconds, r...
Page 53 - Driving Safely; Driving Procedures; Sit upright. Keep your feet on the footrests. Keep both hands on the
50 OPERATION Driving Safely Driving Procedures 1. Sit upright. Keep your feet on the footrests. Keep both hands on the handlebars. 2. Start the engine and allow it to warm up, then shift the transmission into gear. 3. Check your surroundings and determine your path of travel.4. Slowly squeeze the th...
Page 54 - Making Turns; To make a turn, steer in the direction of the turn, leaning your; Turning at sharp angles or at excessive speeds can result in
51 OPERATION Driving Safely Making Turns 1. To make a turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. Use the same leaning technique for turning in reverse. 2. Practice turning at slow speeds before attem...
Page 55 - Hauling Cargo and Towing; Your ATV has been designed to carry or tow a certain amount of load.
2/3 1/3 52 OPERATION Driving Safely Hauling Cargo and Towing Your ATV has been designed to carry or tow a certain amount of load. Always read and understand the load distribution warning labels on the vehicle, and never exceed the weight capacities outlined in the specifications section of the owner...
Page 57 - Driving on Slippery Surfaces; Whenever driving on slippery or loose surfaces such as wet trails,; To correct a rear wheel skid, turn the handlebars in the same; Failure to exercise care when operating on slippery surfaces can
54 OPERATION Driving Safely Driving on Slippery Surfaces Whenever driving on slippery or loose surfaces such as wet trails, gravel, snow or ice, follow these precautions:1. Slow down before driving onto slippery surfaces.2. Use extra caution.3. Be alert. Watch the trail. Avoid quick, sharp turns. NO...
Page 58 - Driving Uphill; If all forward speed is lost:; If the vehicle begins rolling downhill, never apply engine; terrain. Improper procedure could cause loss of control or
< 25 _ 55 OPERATION Driving Safely Driving Uphill Whenever traveling uphill, follow these precautions:1. Drive straight uphill.2. Avoid steep hills (25 _ maximum). 3. Avoid hills with excessively slippery or loose surfaces. 4. Keep your feet on the footrests. 5. Shift your weight uphill. 6. Drive...
Page 59 - Driving Downhill; slightly; Familiarize yourself with operation of the rear foot brake.; Excessive speed can cause loss of control and lead to serious
56 OPERATION Driving Safely Driving Downhill Whenever descending a hill, follow these precautions:1. Drive straight downhill.2. Shift your weight rearward.3. Slow down.4. Never go down a hill at high speed.5. Squeeze the (left--hand) rear brake lever slightly to aid in slowing. Do not apply the fron...
Page 60 - Sidehilling; control or vehicle overturn, resulting in severe injury or death.
57 OPERATION Driving Safely Sidehilling WARNING Improperly crossing hills or turning on hills can result in loss of control or vehicle overturn, resulting in severe injury or death. Avoid crossing the side of a hill when possible. Follow proper procedures as outlined in the owner’s manual. Avoid cro...
Page 61 - Turning Around on a Hill; Improper hill climbing procedures could cause loss of control or; If the vehicle stalls while climbing a hill,
8 ft. (2.4 m) 58 OPERATION Driving Safely Turning Around on a Hill WARNING Improper hill climbing procedures could cause loss of control or overturn and result in serious injury or death.Avoid climbing steep hills (25 _ maximum). Use extreme caution when operating on hills, and follow proper operati...
Page 62 - drive slowly
59 OPERATION Driving Safely K-Turn/Turning Around on a Hill 1. Squeeze the front (right) brake lever to stop the vehicle.2. Keep your weight uphill.3. Lock the parking brake.4. Leave the transmission in forward gear and shut off the engine.5. Dismount on the uphill side of the vehicle, or on either ...
Page 63 - Driving Through Water; critical; Major engine damage can result if the vehicle is not thoroughly
A 60 OPERATION Driving Safely Driving Through Water Follow these procedures when operating through water:1. Check water depths and current before crossing. 2. Avoid operating in water deeper than the bottom of the footrests (A). If it’s unavoidable, travel slowly, balance your weight carefully and a...
Page 64 - Driving Over Obstacles; Severe injury or death can result if your vehicle comes in contact
61 OPERATION Driving Safely Driving Over Obstacles 1. Always check for obstacles before operating in a new area.2. Be alert. Watch the terrain. Use extra caution.3. Never operate over large obstacles.4. Avoid hazards such as logs, rocks and low branches. WARNING Severe injury or death can result if ...
Page 65 - Driving in Reverse; Follow these precautions
62 OPERATION Driving Safely Driving in Reverse Follow these precautions when operating in reverse:1. Avoid backing downhill. 2. Always check for obstacles or people behind the vehicle before backing. 3. Drive slowly.4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6. Never...
Page 66 - Parking on an Incline; Avoid parking on an incline. If it’s unavoidable, follow these
63 OPERATION Driving Safely Parking on an Incline Avoid parking on an incline. If it’s unavoidable, follow these precautions:1. Turn the engine off.1. Place the transmission in gear and lock the parking brake.2. Always block the rear wheels on the downhill side.3. Turn the fuel valve off.
Page 67 - EMISSION CONTROL SYSTEMS; Noise Emission Control System; The installation of devices that effectively increase exhaust; Electromagnetic Interference
64 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your Polaris vehicle...
Page 68 - MAINTENANCE AND LUBRICATION; Periodic Maintenance Chart; Severe Use Definition; Maintenance Chart Key
65 MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart.Inspect, clean, lubricate, adjust ...
Page 72 - Lubrication Guide
69 MAINTENANCE AND LUBRICATION Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 65. Items not listed in the chart should be lubricated at the General Lubrication interval. Item Lube Method Engine Oil PS-4 0W50 See page...
Page 73 - Engine Oil; oil filter whenever changing oil.
70 MAINTENANCE AND LUBRICATION Engine Oil Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 65. Always change the oil filter whenever changing oil. Performance Synthetic 4-Stroke (PS-4) Oil Polaris recommends the use of Performance S...
Page 74 - Engine Oil Check; View the oil level through the
71 MAINTENANCE AND LUBRICATION Engine Oil Check Maintain the oil level at the center of the sight glass. Do not overfill.1. Position the vehicle on a level surface. 2. View the oil level through the sight glass (A) on the right side of the vehicle. NOTE: A rising oil level between checks in cool wea...
Page 75 - Oil and Filter Change; and filter change can be completed without interruption.; Place a drain pan beneath the engine crankcase and remove the
72 MAINTENANCE AND LUBRICATION Oil and Filter Change CAUTION If the ATV is left without oil in the system for extended periods, the oil pump may lose its prime, which could result in engine damage. Always replace the oil and filter within a few hours of draining the oil. Do not allow the vehicle to ...
Page 77 - Gearcase Specification Chart; Oil Check
A B 74 MAINTENANCE AND LUBRICATION Gearcase Specification Chart Gearcase Lubricant Capacity Drain/Check Plug Torque Fill Plug Torque Transmission Premium AGL Synthetic Gearcase Lubricant 18.6 oz. (550 ml) 18 ft. lbs. (24 Nm) N/A Rear Gearcase Premium ATV Angle Drive Fluid 4 oz. (120 ml) 18 ft. lbs. ...
Page 78 - Rear Gearcase Oil
75 MAINTENANCE AND LUBRICATION Rear Gearcase Oil Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 65. Maintain the oil level at the bottom of the check plug hole. We recommend the use of Polaris Premium ATV Angle Drive Fluid....
Page 79 - Lights; Poor lighting while driving can result in severe injury or death.; Headlight Lamp Replacement; To access the assembly from the front, remove the front cover and
A B 76 MAINTENANCE AND LUBRICATION Lights WARNING Poor lighting while driving can result in severe injury or death. Headlight and taillight lenses become dirty during normal operation. Wash the headlights frequently to maintain lighting quality.Hot components can cause serious burns to skin. Do not ...
Page 80 - Taillight/Brakelight Lamp Replacement; If the taillight/brakelight does not work the lamp may need to be
77 MAINTENANCE AND LUBRICATION Lights Taillight/Brakelight Lamp Replacement If the taillight/brakelight does not work the lamp may need to be replaced. 1. Remove the taillight lens cover mounting screws (A). 2. Remove the lens cover and set aside for reassembly. 3. Remove the lamp (B).4. Apply diele...
Page 81 - Spark Plugs; Spark Plug Removal and Replacement
A 78 MAINTENANCE AND LUBRICATION Spark Plugs Refer to the specifications section beginning on page 100 for spark plug and gap specifications. CAUTION Using non-recommended spark plugs can result in serious engine damage. Always use Polaris-recommended spark plugs. Spark plug condition is indicative ...
Page 82 - Vehicle Immersion; If your vehicle becomes immersed, major engine damage can
79 MAINTENANCE AND LUBRICATION Vehicle Immersion CAUTION If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it’s impossible to take your ATV to a dealer before starting it, follow...
Page 83 - Spark Arrestor Clean-Out; Do not perform clean-out immediately after the engine has been
80 MAINTENANCE AND LUBRICATION Spark Arrestor Clean-Out WARNING Do not perform clean-out immediately after the engine has been run, as the exhaust system becomes very hot. Serious burns could result from contact with the exhaust components.Wear eye protection and gloves.Never run the engine in an en...
Page 84 - Constant Variable Transmission (CVT) System; CVT Drying; the CVT system. Use the following instructions to dry it out before
81 MAINTENANCE AND LUBRICATION Constant Variable Transmission (CVT) System WARNING Failure to comply with the instructions in this warning can result in severe injury or death.Do not modify any component of the CVT system. Doing so may reduce its strength so that a failure may occur at a high speed....
Page 85 - Battery; in an explosion and cause serious injury or death. When; Battery Removal
82 MAINTENANCE AND LUBRICATION Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative...
Page 86 - Battery Storage; The following battery charging instructions apply only to the
83 MAINTENANCE AND LUBRICATION Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it’s fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and rec...
Page 87 - Battery Charging; Always verify battery condition before and 1-2 hours after the
84 MAINTENANCE AND LUBRICATION Battery Battery Charging NOTE: Always verify battery condition before and 1-2 hours after the end of charging. State of Charge Voltage Action Charge Time* (Using constant current charger @ standard amps specified on top of battery) 100% 12.8-13.0 volts None, check at 3...
Page 88 - Adjustments
85 MAINTENANCE AND LUBRICATION Adjustments Brakes (Front) The front brakes are hydraulic disc brakes. These brakes are self-adjusting.The following checks are recommended to keep the hydraulic brake system in good operating condition. Check more often if brakes are used heavily under normal operatio...
Page 89 - Service the brakes when
86 MAINTENANCE AND LUBRICATION Adjustments Brakes (Rear) Periodically measure the freeplay of the rear brakes. To adjust rear brake freeplay, turn the adjuster nuts (A) at the rear brake drum. Brake Lever Travel (Rear) Service the brakes when brake lever travel reaches 2 1/2 ″ (65 mm). Always servic...
Page 90 - Toe Alignment
87 MAINTENANCE AND LUBRICATION Adjustments WARNING Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized Polaris dealer. Toe Alignment Use the following procedure to check...
Page 91 - Steering Assembly; dealer for service before operating the vehicle.; Camber and Caster; The camber and caster are non-adjustable.; Rear Spring; The rear shock absorber spring is; Accessory springs are
88 MAINTENANCE AND LUBRICATION Adjustments Steering Assembly The steering assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your Polaris dealer for service before operating the vehicle. Camber and Caster The camber and caster are non-...
Page 92 - Improper adjustment of the handlebars or incorrect torquing of; Handlebars; Loosen
89 MAINTENANCE AND LUBRICATION Adjustments WARNING Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and possible serious personal injury or death. Follow the adju...
Page 93 - Carburetor; Your Polaris ATV is calibrated at the factory for; Continuous operation of the engine without proper jetting; idle RPM is reached. Turning the screw in (clockwise) will raise
90 MAINTENANCE AND LUBRICATION Adjustments Carburetor IMPORTANT: Your Polaris ATV is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4 degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixtu...
Page 94 - Throttle Cable Freeplay; While adjusting freeplay, be sure to flip the throttle lever back; Side Panel Removal
91 MAINTENANCE AND LUBRICATION Adjustments Throttle Cable Freeplay The throttle cable adjuster is located at the right handlebar.1. Slide the boots (A) off the inline cable adjuster sleeve (B). Loosen the adjuster locknut (C). 2. Turn the adjuster until 1/16 ″ to 1/8 ″ freeplay is achieved at the th...
Page 95 - Operating your ATV with worn tires, improperly inflated tires,; Wheel Removal; Remove the wheel nuts and remove the wheel.
92 MAINTENANCE AND LUBRICATION Adjustments WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death.Maintain proper tire pressure as described ...
Page 96 - Wheel Installation; Location
93 MAINTENANCE AND LUBRICATION Adjustments WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See yo...
Page 97 - Front Wheel Hub Tightening; component operations. All service must be performed by your; Tire Tread Depth; Always replace tires when tread
94 MAINTENANCE AND LUBRICATION Adjustments Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. All service must be performed by your authorized Polaris dealer. Tire Tread Depth Always replace tires when tread depth is worn to 1/8 ″ (3...
Page 98 - Air Filter Service; Loosen the clamp and remove the
A C B 95 MAINTENANCE AND LUBRICATION Adjustments Air Filter Service 1. Remove the seat.2. Release the clips and remove the air box cover (A). 3. Loosen the clamp and remove the filter. 4. Remove the pre-filter (B) from the main filter (C). Wash the pre-filter in soapy water, then rinse and let dry. ...
Page 99 - Cleaning and Storage; Cleaning the ATV
96 MAINTENANCE AND LUBRICATION Cleaning and Storage See page 103 for the part numbers of Polaris products. Cleaning the ATV Keeping your ATV clean will not only improve its appearance but it can also extend the life of various components. With a few precautions, your ATV can be cleaned much like an ...
Page 100 - Storage Tips; Starting the engine during the storage period will disturb the; Exterior
97 MAINTENANCE AND LUBRICATION Cleaning and Storage Storage Tips See page 103 for the part numbers of Polaris products. CAUTION Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period. ...
Page 101 - Fluid Levels; Lubricate
98 MAINTENANCE AND LUBRICATION Cleaning and Storage Storage Tips See page 103 for the part numbers of Polaris products. Fluid Levels Inspect fluid levels and change fluids if necessary. S Transmission S Brake Fluid Engine Fogging Use Polaris Engine Fogging Oil. Follow label directions carefully. CAU...
Page 102 - Transporting an ATV; frame
99 MAINTENANCE AND LUBRICATION Cleaning and Storage Transporting an ATV Follow these procedures when transporting an ATV.1. Turn off the engine and remove the key to prevent loss during transporting. 2. Turn the fuel valve off.3. Be sure the fuel cap, oil cap and seat are installed correctly and sec...
Page 103 - SPECIFICATIONS
100 SPECIFICATIONS Capacities Gross Vehicle Weight 765 lbs. (348 kg) Dry Weight 425 lbs. (193 kg) Fuel Capacity 2.75 gal. (10.4 l) Engine Oil Capacity 41 oz. (1200 ml) Transmission Oil 18.6 oz. (550 ml) Rear Gearcase Oil 4 oz. (120 ml) Front Rack 45 lbs. (20 kg) Rear Rack 70 lbs. (32 kg) Tongue Weig...
Page 105 - Jetting Chart
102 SPECIFICATIONS Jetting Chart ALTITUDE AMBIENT TEMPERATURE Meters (Feet) Below 40 ° F (Below 5 ° C) +40 ° F and above (+5 ° C and above) 0-1800 (0-6000) 108 108 1800-3700 (6000-12000)* 92.5 90 *Change to a #40 pilot jet if operating the ATV at these higher elevations. Clutching Chart Altitude Met...
Page 106 - POLARIS PRODUCTS
103 POLARIS PRODUCTS Part No. Description Engine Lubricant 2870791 Fogging Oil (12 oz. Aerosol) 2874865 Performance Synthetic 4-Stroke (PS-4) 0W 50 Oil (qt.) 2874866 Performance Synthetic 4-Stroke (PS-4) 0W 50 Oil (gal.) Gearcase / Transmission Lubricants 2873602 Premium AGL Synthetic Gearcase Lube ...
Page 107 - TROUBLESHOOTING; solutions using the following charts.; Engine Doesn’t Turn Over
104 TROUBLESHOOTING Contact your Polaris dealer for service if you’re unable to identify solutions using the following charts. Engine Doesn’t Turn Over Possible Cause Solution Tripped circuit breaker Reset the breaker Low battery voltage Recharge battery to 12.8 VDC Loose battery connections Check a...
Page 108 - Engine Backfires
105 TROUBLESHOOTING Engine Backfires Possible Cause Solution Weak spark from spark plugs Inspect, clean and/or replace spark plugs Incorrect spark plug gap or heat range Set gap to specs or replace plugs Old or non-recommended fuel Replace with new fuel Incorrectly installed spark plug wires See you...
Page 109 - Engine Stops or Loses Power; Possible Cause
106 TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Solution Out of fuel Turn fuel valve to reserve, refuel Kinked or plugged fuel vent line Inspect and replace Water present in fuel Replace with new fuel Overuse of choke Inspect, clean and/or replace spark plugs Fouled or defective spark...
Page 110 - WARRANTY; LIMITED WARRANTY; LIMITATIONS OF WARRANTIES AND REMEDIES
107 WARRANTY LIMITED WARRANTY Polaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED WARRANTY on all components of the Polaris All Terrain Vehicle (ATV) against defects in material or workmanship. Polaris also gives a one year limited warranty on the final drive chain for f...
Page 111 - WARRANTY COVERAGE AND EXCLUSIONS:; HOW TO OBTAIN WARRANTY SERVICE
108 WARRANTY WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRAN- TY PERIOD. POLARIS FURTHER...
Page 112 - Exported Vehicles; How to Get Service; Notice
109 WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR- RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER’S AUTHORIZED LOCA- TION.This policy does not apply to vehicles that have received authorization for ex...
Page 114 - MAINTENANCE LOG; Use the following chart to record periodic maintenance.
111 MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS
Page 117 - INDEX
114 INDEX A Adjustments 85-95 . . . . . . . . . . . . . . . . Age Restrictions 6 . . . . . . . . . . . . . . . . Air Filter 95 . . . . . . . . . . . . . . . . . . . . . B Battery 82-84 . . . . . . . . . . . . . . . . . . . . Battery Charging 83-84 . . . . . . . . . . . . . Battery Installation 82 . ...
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Polaris 800 PRO RMK
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Polaris 9922460
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Polaris 600 IQ ES
Manual
Polaris 9921309
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Polaris RZR S
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Polaris 200
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Polaris 9922551
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Polaris 6X6
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Polaris 9919412
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Polaris 2010 99 Ranger
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Polaris 9920632
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