Polaris 200 - Manual

Polaris 200

Polaris 200 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 4 – WELCOME; Polaris Recreational and Utility Vehicles; RANGER
  • Page 6 – TABLE OF CONTENTS
  • Page 7 – VEHICLE IDENTIFICATION NUMBERS; Record your ATV’s identification numbers in the spaces provided.
  • Page 8 – SAFETY; Operator Safety; WARNING; vehicle handles differently than other vehicles, such as; Age Restrictions
  • Page 9 – The following signal words and symbols appear throughout this; safety alert symbol; safety alert warning; safety alert caution; CAUTION; caution
  • Page 10 – Serious injury or death can result if you do not follow these; Take a training
  • Page 12 – FOR MORE INFORMATION ABOUT ATV SAFETY, call the Con-; Equipment Modifications; The addition of certain accessories, including (but not limited
  • Page 13 – not know how to operate the ATV properly in different situations; abilities, or judgment needed to operate an ATV safely and could
  • Page 17 – operator’s chance of losing control of; the chance of an accident,
  • Page 20 – Never operate the ATV on hills steeper than 25
  • Page 21 – cause loss of control or
  • Page 23 – hills could cause loss of control
  • Page 25 – trees when possible. If unavoidable, use extreme caution and; caution to reduce the chance of skidding or sliding out of control.; and check for obstacles or people behind the ATV. When it’s safe
  • Page 27 – accessories. All parts and accessories added to the vehicle must
  • Page 29 – Safety Decals and Locations; ATV carefully. If any of the decals shown in this manual differ from; Location A
  • Page 30 – Location B; NO STEP; Location E; Location F
  • Page 31 – Location G
  • Page 32 – Safe Riding Gear
  • Page 33 – Fuel Safety
  • Page 34 – FEATURES AND CONTROLS; Electrical Switches; Engine Stop Switch; OFF; Main Key Switch; Start Button; ON; the override switch while the throttle is open.; Override Switch
  • Page 35 – Throttle Lever; the handlebar to increase engine; Indicator Lights; The Phoenix 200 has neutral and
  • Page 36 – Brakes; Master Cylinder; eye
  • Page 37 – Applying only one brake could cause loss of control and result in; Operating the ATV with a spongy brake lever can result in loss of
  • Page 38 – Foot Brake; reduce
  • Page 39 – Parking Brake; Operating the ATV while the parking brake is engaged could; Setting the Parking Brake; Important Safeguards
  • Page 40 – Choke; Return the valve to the ON position after refueling.; Fuel Tank
  • Page 41 – Automatic Transmission Gear Selector; is located on the right side of; Shifting gears with the engine speed above idle or while the
  • Page 42 – If the engine is cold, use the choke as outlined on page 44.; After the engine has started, fold the kick-start lever back into; A 10/12 mm wrench is provided in the tool kit for removing or
  • Page 43 – SH
  • Page 44 – If a proper inspection is not done before each use, severe injury
  • Page 45 – OPERATION; Cold Weather Operation for 4-Cycle Engines
  • Page 46 – Starting the Engine
  • Page 47 – Driving Safely; Driving Procedures; Sit upright. Keep your feet on the footrests. Keep both hands on the
  • Page 48 – Making Turns; To make a turn, steer in the direction of the turn, leaning your; Turning at sharp angles or at excessive speeds can result in
  • Page 49 – Hauling Cargo and Towing; and cargo or towed load to maintain stable driving conditions.
  • Page 51 – Driving on Slippery Surfaces; Whenever driving on slippery or loose surfaces such as wet trails,; To correct a rear wheel skid, turn the handlebars in the same; Failure to exercise care when operating on slippery surfaces can
  • Page 52 – Driving Uphill; If all forward speed is lost:; If the vehicle begins rolling downhill, never apply engine; terrain. Improper procedure could cause loss of control or
  • Page 53 – Driving Downhill; slightly; Familiarize yourself with operation of the rear foot brake.; Excessive speed can cause loss of control and lead to serious
  • Page 54 – Sidehilling; control or vehicle overturn, resulting in severe injury or death.
  • Page 55 – Turning Around on a Hill; Improper hill climbing procedures could cause loss of control or; If the vehicle stalls while climbing a hill,
  • Page 56 – drive slowly
  • Page 57 – Driving Through Water; critical; Major engine damage can result if the vehicle is not thoroughly
  • Page 58 – Driving Over Obstacles; Severe injury or death can result if your vehicle comes in contact
  • Page 59 – Driving in Reverse; Follow these precautions
  • Page 60 – Parking on an Incline; Avoid parking on an incline. If it’s unavoidable, follow these
  • Page 61 – EMISSION CONTROL SYSTEMS; Noise Emission Control System; The installation of devices that effectively increase exhaust; Spark Arrestor
  • Page 62 – MAINTENANCE AND LUBRICATION; Periodic Maintenance Chart; Severe Use Definition; Maintenance Chart Key
  • Page 66 – Lubrication Guide
  • Page 67 – Premium 4 Synthetic Lubricant; See page 99 for the part numbers of Polaris products.; Mixing brands or using a non-recommended oil may cause
  • Page 68 – Engine Oil Check; Always check and change the oil at the intervals outlined in the
  • Page 69 – Oil and Filter Change; and filter change can be completed without interruption.; Place a drain pan beneath the engine crankcase and remove the
  • Page 71 – Gearcase Specification Chart; Oil Check
  • Page 72 – Rear Gearcase Oil
  • Page 73 – Lights; Poor lighting while driving can result in severe injury or death.; Headlight Lamp Replacement; To access the assembly from the front, remove the front cover and
  • Page 74 – Taillight/Brakelight Lamp Replacement; If the taillight/brakelight does not work the lamp may need to be
  • Page 75 – Spark Plugs; Spark Plug Removal and Replacement
  • Page 76 – Vehicle Immersion; If your vehicle becomes immersed, major engine damage can
  • Page 77 – Spark Arrestor Clean-Out; Do not perform clean-out immediately after the engine has been
  • Page 78 – Constant Variable Transmission (CVT) System; CVT Drying; the CVT system. Use the following instructions to dry it out before
  • Page 79 – Battery; in an explosion and cause serious injury or death. When; Battery Removal
  • Page 80 – Battery Storage; The following battery charging instructions apply only to the
  • Page 81 – Battery Charging; Always verify battery condition before and 1-2 hours after the
  • Page 82 – Adjustments
  • Page 83 – Service the brakes when
  • Page 84 – Toe Alignment
  • Page 85 – Steering Assembly; dealer for service before operating the vehicle.; Camber and Caster; The camber and caster are non-adjustable.; Rear Spring; The rear shock absorber spring is; Accessory springs are
  • Page 86 – Improper adjustment of the handlebars or incorrect torquing of; Handlebars; Loosen
  • Page 87 – Carburetor; Your Polaris ATV is calibrated at the factory for; Continuous operation of the engine without proper jetting; idle RPM is reached. Turning the screw in (clockwise) will raise
  • Page 88 – Throttle Cable Freeplay; freeplay is achieved at the; While adjusting freeplay, be sure to flip the throttle lever back; they touch at the midpoint of the adjuster.; Side Panel Removal; side panel to the vehicle.
  • Page 89 – Operating your ATV with worn tires, improperly inflated tires,; Wheel Removal; Remove the wheel nuts and remove the wheel.
  • Page 90 – Wheel Installation; Location
  • Page 91 – Front Wheel Hub Tightening; component operations. All service must be performed by your; Tire Tread Depth; Always replace tires when tread
  • Page 92 – Air Filter Service; Loosen the clamp and remove the
  • Page 93 – Cleaning and Storage; Cleaning the ATV
  • Page 94 – Storage Tips; Starting the engine during the storage period will disturb the; Exterior
  • Page 95 – Fluid Levels; Lubricate
  • Page 96 – Transporting an ATV; frame
  • Page 97 – SPECIFICATIONS
  • Page 99 – Jetting Chart
  • Page 100 – POLARIS PRODUCTS
  • Page 101 – TROUBLESHOOTING; solutions using the following charts.; Engine Doesn’t Turn Over
  • Page 102 – Engine Backfires
  • Page 103 – Engine Stops or Loses Power; Possible Cause
  • Page 104 – WARRANTY; LIMITED WARRANTY; LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 105 – WARRANTY COVERAGE AND EXCLUSIONS:; HOW TO OBTAIN WARRANTY SERVICE; Engine Oil
  • Page 106 – Exported Vehicles; How to Get Service; Notice
  • Page 107 – MAINTENANCE RECORD
  • Page 109 – INDEX
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Summary

Page 4 - WELCOME; Polaris Recreational and Utility Vehicles; RANGER

3 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. Polaris Recreational and Utility Vehicles S Snowmobiles S All-terrain vehicles (ATVs) S Watercraft S Victory motorcy...

Page 6 - TABLE OF CONTENTS

5 TABLE OF CONTENTS WELCOME 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VEHICLE IDENTIFICATION NUMBERS 6 . . . . . . . . SAFETY 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FEATURES AND CONTROLS 33 . . . . . . . . . . . . . . . OPERATION 42 . . . . ...

Page 7 - VEHICLE IDENTIFICATION NUMBERS; Record your ATV’s identification numbers in the spaces provided.

6 VEHICLE IDENTIFICATION NUMBERS Record your ATV’s identification numbers in the spaces provided. Remove the spare key and store it in a safe place. If both keys are lost, the ignition switch must be replaced. Vehicle Model Number: Frame VIN (1): Engine Serial Number (2): 1 2

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