Polaris 9919412 - User Manual

Polaris 9919412

Polaris 9919412 – User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – PRINTED IN THE USA; WARNING; Improper vehicle use can result in SEVERE INJURY or DEATH.
  • Page 3 – to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this
  • Page 6 – WELCOME; Polaris Recreational Vehicles; RANGER
  • Page 8 – TABLE OF CONTENTS
  • Page 10 – VEHICLE IDENTIFICATION NUMBERS; Record your ATV’s identification numbers and key number in the
  • Page 11 – SAFETY; Safety Decals and Locations; ATV, always read and follow the instructions of the decals
  • Page 12 – ATTENTION
  • Page 13 – NO STEP
  • Page 15 – Safe Riding Gear
  • Page 16 – Operator Safety; vehicle handles differently than other vehicles, such as; Age Restrictions
  • Page 17 – are used. Become familiar with their meanings before reading the; safety alert symbol; safety alert warning; safety alert caution; CAUTION; caution
  • Page 18 – Serious injury or death can result if you do not follow these; Take a training
  • Page 20 – FOR MORE INFORMATION ABOUT ATV SAFETY, call the Con-; Equipment Modifications; The addition of certain accessories, including (but not limited
  • Page 21 – not know how to operate the ATV properly in different situations; abilities, or judgment needed to operate an ATV safely and could
  • Page 24 – could seriously affect operator; visibility and operating conditions, and your experience.
  • Page 25 – the chance of an accident,; schedules described in the owner’s manual.
  • Page 27 – caution when operating on
  • Page 30 – turning as hills could cause
  • Page 31 – or improperly dismounting
  • Page 32 – trees when possible. If unavoidable, use extreme caution and; caution to reduce the chance of skidding or sliding out of control.; people behind the ATV. When it’s safe to proceed, back slowly.
  • Page 33 – unavoidable to enter water that exceeds the recommended
  • Page 34 – accessories. All parts and accessories added to the vehicle must
  • Page 36 – CONTROLS; Engine Electrical Switches; OFF
  • Page 37 – Throttle Lever
  • Page 38 – Light Switches; ON; Brake Lever
  • Page 39 – Master Cylinder; eye
  • Page 40 – Parking Brake; Operating the ATV while the parking brake is engaged could; Setting the Parking Brake
  • Page 41 – Auxiliary Brake; Aggressively applying the auxiliary brake when backing down a; reduce; Brake Fluid Level
  • Page 42 – Choke
  • Page 43 – Automatic Transmission Gear Selector; to activate the high/park lock-out mechanism. When shifting out of; Shifting gears with the engine speed above idle or while the; PARK and lock the parking brake.; Belt Life
  • Page 44 – FEATURES; The override switch allows activation of AWD in reverse if the; Engaging Front Gearcase; Switching to AWD while the rear wheels are spinning may cause
  • Page 45 – Instrument Cluster; speed from the right front wheel. The instrument cluster measures; To prevent damage, wash the ATV by hand or with a garden hose
  • Page 46 – Rider Information Center; If the instrument cluster fails to illuminate, a battery; Engine Hour Display Indicator
  • Page 47 – mode
  • Page 48 – Diagnostic Mode; Any movement of the tires will also take the machine out of
  • Page 49 – If you scroll past the intended number, hold the button down
  • Page 50 – OPERATION; Fuel Safety
  • Page 51 – the procedures for a proper break-in. Careful treatment of a new; SH; oil if necessary to maintain the level between the safe and add
  • Page 52 – If a proper inspection is not done before each use, severe injury
  • Page 53 – Starting the Engine; Starting a Cold Engine
  • Page 54 – Starting a Warm Engine; immediately; Cold Weather Operation
  • Page 55 – Driving Safely; Hauling Cargo; Your ATV has been designed to carry or tow a certain amount of load.; Use low forward gear when hauling or towing heavy cargo to extend
  • Page 57 – Driving Procedures
  • Page 58 – Making Turns; Practice making turns at slow speeds before attempting to; Turning at sharp angles or at excessive speeds can result in
  • Page 59 – Driving on Slippery Surfaces
  • Page 60 – Driving Uphill; include quick dismounting of the vehicle.; terrain. Improper procedure could cause loss of control or
  • Page 61 – Sidehilling; control or vehicle overturn, resulting in severe injury or death.; hill while keeping your feet on the footrests.; If the vehicle begins to tip, quickly turn the front wheel
  • Page 62 – Driving Downhill; slightly; Excessive speed can cause loss of control and lead to serious
  • Page 63 – Turning Around on a Hill; Improper hill climbing procedures could cause loss of control or; slowly
  • Page 64 – Driving Through Water; critical
  • Page 65 – Driving Over Obstacles; Be constantly alert for hazards such as logs, rocks and low hanging; Severe injury or death can result if your vehicle comes in contact
  • Page 66 – Driving in Reverse; apply the brakes
  • Page 67 – Parking on an Incline; Avoid parking on an incline if possible. If it’s unavoidable, follow
  • Page 68 – EMISSION CONTROL SYSTEMS; Noise Emission Control System; Do not modify the engine, intake or exhaust components, as doing so; Crankcase Emission Control System; This engine is equipped with a closed crankcase system. Blow–by; Exhaust Emission Control System; The installation of devices that effectively increase exhaust; Spark Arrestor; in accordance with the USDA Forest Service Standard 5100–1C. Fed-; Electromagnetic Interference
  • Page 69 – MAINTENANCE AND LUBRICATION; Accessories; Severe Use Definition; Maintenance Chart Key
  • Page 70 – Periodic Maintenance Chart
  • Page 73 – Periodic Maintenance Record; Use the following chart to record periodic maintenance.
  • Page 74 – Lubrication Guide; these components are greased “for life” at the factory. No; Lubrication Guide Key; More often under severe use
  • Page 75 – Premium 4 Synthetic Lubricant; See page 113 for the part numbers of Polaris products.; Mixing brands or using a non-recommended oil may cause
  • Page 76 – Oil Check; upper
  • Page 77 – Oil and Filter Change
  • Page 78 – The sealing surfaces on the; Prime the oil pump using the procedure on page 76.
  • Page 79 – Oil Pump Priming; If you do not hear
  • Page 80 – Hot oil can cause serious burns. Do not allow hot oil to touch
  • Page 82 – Front Gearcase Oil; Premium Demand Drive Hub Fluid
  • Page 85 – Engine Cooling System; Radiator Coolant Level
  • Page 86 – Coolant Level; Some coolant level drop on new machines is normal, as the
  • Page 87 – Brakes; The front and rear brakes are hydraulic disc brakes, activated by
  • Page 88 – damage and looseness.; Pads should be changed; main brake system. Should the main system fail, the rear brake can be; Since this is a rear brake only, it will not be as effective as
  • Page 89 – Steering Assembly
  • Page 90 – Side Panel Removal; motion, pull the panel outward to disengage the side panel from the; Footwell Removal; on the bottom of the footwell.
  • Page 91 – Operating your ATV with worn tires, improperly inflated tires,; Tire Tread Depth
  • Page 92 – Wheel Installation; Place the transmission in; Place the wheel on the wheel hub with the valve stem toward the; Wheel Nut Torque Specifications; Check the wheel nut torques occasionally and when they’ve been
  • Page 93 – Filter Systems; Air Filter Service; It’s not necessary to remove the lower hose from the engine.; Operation of your vehicle without a breather filter can cause
  • Page 94 – Lights; When servicing a halogen lamp, don’t touch the lamp with bare; Poor lighting while driving can result in severe injury or death.; Headlight Lamp Replacement; Remove the two screws on the lower front corners of the headlight; Make sure the tab on the lamp locates properly in the
  • Page 95 – High Beam Adjustment; Include rider weight on the seat when measuring.; Low Beam Adjustment
  • Page 96 – Headlight Housing Replacement; The distance from the; Adjust the headlight aim by
  • Page 97 – Lower Headlamp Removal / Installation
  • Page 98 – Spark Plugs; Spark Plug Removal and Replacement
  • Page 99 – Vehicle Immersion; If your vehicle becomes immersed, major engine damage can
  • Page 100 – Failure to heed the following warnings while servicing the spark
  • Page 101 – PVT System; pinch; When To Use Low Range vs. High Range; Low Range
  • Page 102 – PVT Drying; the PVT system. Use the following instructions to dry it out before
  • Page 103 – Battery; Your ATV may have either a sealed battery, which requires little; Drink large quantities of water or milk. Follow with milk
  • Page 104 – Battery Removal; remove battery cover.; Battery Installation
  • Page 105 – Battery Storage; in an explosion and cause serious injury or death. When; fully charged
  • Page 106 – charged battery will register 12.8 V or higher.
  • Page 107 – Cleaning the ATV
  • Page 108 – Cleaning and Storage; Storage Tips; Starting the engine during the storage period will disturb the; Clean the Exterior
  • Page 109 – Fog the Engine; Do this carefully! If you miss the plug hole, oil will drain from; Alternative to Using Fogging Oil
  • Page 110 – Do not; Do not use plastic or coated materials. They do not allow
  • Page 111 – Removing Corrosion; Transporting the ATV
  • Page 112 – ADJUSTMENTS; Camber and Caster
  • Page 113 – Continuous operation of the engine without proper jetting
  • Page 114 – Throttle Cable Freeplay; freeplay is achieved at the; While adjusting freeplay, be sure to flip the throttle lever back; they touch at the midpoint of the adjuster.
  • Page 115 – NOTES
  • Page 116 – POLARIS PRODUCTS
  • Page 117 – TROUBLESHOOTING; Drive Belt and Cover Problems; Possible Cause
  • Page 118 – solutions using the following charts.; Engine Doesn’t Turn Over
  • Page 119 – Engine Backfires
  • Page 120 – Engine Stops or Loses Power; Engine Overheating
  • Page 121 – SPECIFICATIONS
  • Page 122 – Jetting Chart; Clutching Chart
  • Page 124 – *EBS models require no helix / spring adjustment
  • Page 129 – WARRANTY; LIMITED WARRANTY
  • Page 131 – HOW TO OBTAIN WARRANTY SERVICE; Engine Oil
  • Page 132 – Exported Vehicles; How to Get Service; In the Country where your vehicle was purchased:
  • Page 133 – If Purchased From A Private Party:; Notice; chased, and you have not followed the procedure set out above, your
  • Page 134 – INDEX
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Summary

Page 2 - PRINTED IN THE USA; WARNING; Improper vehicle use can result in SEVERE INJURY or DEATH.

Part No. 9919412 Rev 04 PRINTED IN THE USA WARNING Improper vehicle use can result in SEVERE INJURY or DEATH. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL ...

Page 3 - to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this

A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance. The engine exhaust from this product contains chemicals known to cause cancer, birth def...

Page 6 - WELCOME; Polaris Recreational Vehicles; RANGER

3 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. Polaris Recreational Vehicles S Snowmobiles S All-terrain vehicles (ATVs) S Watercraft S RANGER utility vehicles S V...

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