Honeywell WT6500- Manuals

1 Introduction HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Introduction Chapter 1 describes the HONEYWELL ™ Wind Turbine. For Information On: See: Product Description 2 Shipping Contents 2 Before Installation 3 Lift Point 4 1

4 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Introduction Lift Point The recommended lift point is shown in the photograph below:

5 Turbine Installation HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Turbine Mounting and Wiring Chapter 2 describes turbine installation, mounting options and electrical wiring. For Information on: See: Introduction 6 Site Selection 8 Mounting Options 10 Turbine Wiring 12 SMARTBOX ™ Contr...

6 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Turbine Installation Turbine Mounting Introduction Hazardous voltages, currents, or other conditions that could cause serious bodily injury or death exist in this equipment or may be associated with its use. Personal Injury and Property Damag...

8 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Turbine Installation Turbine with Electrical Systems HONEYWELL ™ Wind Turbine mounted on ROOFBOX ™ Mount Typical SMARTBOX ™ Controller connection next to house circuit breakers. Figure 2.1 Complete Turbine System Site Selection The key object...

10 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Turbine Installation Mounting Options Personal Injury and Property Damage Hazard Do not install the HONEYWELL ™ Wind Turbine in a location that is accessible to children or pets. Failure to follow this warning may result in death, personal i...

11 Turbine Installation HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Figure 2.3 Mounting Options Failure to follow proper installation practices for any of the mounting options could result in death, personal injury and/ or property damage. The vertical axis of the turbine must be level w...

12 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Turbine Installation following designs and their included specifications. See page 34 in the Appendix for design and specifications. Ballast Mount See page 35 in the Appendix for design and specifications. Turbine Wiring ELECTRIC SHOCK HAZAR...

13 Turbine Installation HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Turbine Component Diagram turbine disconnect home outlet SMARTBOX ™ Controller AC output disconnect circuit breaker battery box with battery fuse & disconnect SMARTBOX ™ Controller HONEYWELL ™ Wind Turbine SMARTBOX ™...

14 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Turbine Installation The SMARTBOX™ Controller The SMARTBOX ™ Controller contains all the electronic controls needed to integrate to the home’s electrical switch board circuits. The SMARTBOX ™ Controller is housed in a NEMA 3R enclosure and m...

15 Turbine Installation HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 The Battery Box The Battery Box is a NEMA 3R type and must be mounted on the wall near the SMARTBOX ™ Controller. The Battery Box requires its own On/Off switch and a 100 amp fuse. Please refer to the SMARTBOX ™ Controll...

16 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Turbine Installation The Junction Box The HONEYWELL ™ Wind Turbine is an electric generator. As discussed in the technology description the electricity is generated at the stators due to the high speed traversing of the permanent magnets at ...

18 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Turbine Installation TURBINE JU N CTI O N B O X EART H G ROUND STAKE AC IN TU RB IN E SM A RTB O X™ Controller 12V 12V 12V 12V 12V 12V O PT IO N AL TURBINE P O LES L1 N G ND A C OUTP U T TO SUB S W ITCH BO ARD SIN G LE PH A SE 120V 15A M P L...

19 Turbine Installation HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 DC Power Wiring TURBINE JUNCTION BOX EARTH GROUND STAKE TURBINE POLES SEE TURBINE TO CONTROLLER SIZE CHART ON SHEET 1 (2) #10 THWN-2 + #6 GND ¾” CONDUIT MAX DISTANCE 3 FEET. #4 GND Figure 2.10 Power Wiring Diagram Turbin...

20 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Turbine Installation Figure 2.11 Turbine Connection Location in SMARTBOX ™ Controller Turbine Over-Current Protection The NEC/CEC requires the turbine circuit to be protected with a device rated for 125% of the rating of the circuit. The DC-...

21 Turbine Installation HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Control Wiring JUN CTI O N BOX TU R BINE S M A R TB O X™ Controller C A T5E or C A T6 GRN /WHT GRN BRN/ WHT BRN BLU /WHT BLU ORG/W HT ORG GRN/ WHT GRN BRN /WHT BRN BLU/ WHT BLU ORG/W HT ORG Figure 2.12 Turbine Control Wi...

22 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Turbine Installation Grounding PROFESSIONAL INSTALLATION A certified and trained electrician must install and commission this turbine using the National Electric Code (NEC) (or, if in Canada, the Canadian Electric Code (CEC)) and in complian...

23 Turbine Installation HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Operation Personal Injury and Property Damage Hazard Do not touch revolving turbine blades or insert objects, including sticks and screwdrivers, into revolving turbine blades. Failure to follow this may result in death, ...

25 Specifications HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Specifications For Information on: See: Technical Specification 25 3

26 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Specifications Technical Specifications Model WT-6500 Specification Rated Power Output 1500 W at 13.9 m/s (31 mph) Weight 79.5 Kg (175 pounds) Rotor Diameter 1.82 m (6 feet) Type Blade Tip Power System Constantly Facing Wind Dynamic Aerodyna...

27 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Warranty Information 4

28 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Warrantry 5-Year Limited Warranty LIMITED WARRANTY: Subject to the terms below, WindTronics, Inc. (“WindTronics”) warrants its products against defects in materials or workmanship under normal use consistent with product instructions for a p...

29 Warrantry HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 a part of value equal to the original purchase. In such event, reasonable costs for removal of the defective product and delivery and installation of the replacement product will be the responsibility of the Purchaser. All replaced...

30 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Warrantry THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW. IN NO EVENT SHALL WINDTRONICS’ AGGREGATE LIABILITY EXCEED THE AMOUNT ACTUALLY RECEIVED BY WINDTRONICS FROM THE PURCHASER FOR THE PURCHASE OF THE PRODUCT. Some states and provinces do ...

31 Appendix HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Appendix Turbine Installation Drawings For Information on: See: Pole Mount 32 ROOFBOX™ Mount 33 ROOFBOX™ with QUADPOD™ Mounting 34 Ballast Mount 35 One Line Drawing 36-37 5

35 Appendix HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Ballast Mounting

36 HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 Appendix WINDTRONICS CHARGE CONTOLLER INVERTER SYSTEM “ SMARTBOX ™ Controller” This specification and any inclusions or attachments herein are confidential and proprietary property of Windtronics LLC and may not be reproduced in part or in f...

37 Appendix HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev 10 WINDTRONICS CHARGE CONTOLLER INVERTER SYSTEM “ SMARTBOX ™ Controller” This specification and any inclusions or attachments herein are confidential and proprietary property of Windtronics LLC and may not be reproduced in part or in f...

WindTronics Honeywell International Inc.621 Sprucewood AvenueWindsor, Ontario N9C 0B3Tell: 877-946-3898www.honeywell.com The Honeywell Trademark is used under license from Honeywell International Inc.and makes no representations or warranties with respect to this product.

VI Table of Contents SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Table of Contents Safety Instructions ....................................................... II 1. Introduction The SMARTBOX ™ Controller ................................................... 2 Major...

VII SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Table of Contents 3. Commisioning Commissioning Process......................................................... 24 4. Operation Introduction.............................................................................

1 Introduction SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Introduction Chapter 1 describes the SMARTBOX ™ Controller with battery overview and selection details. For Information On: See: The SMARTBOX ™ Controller page 2 Battery Overview page 3 Battery Selection ...

2 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Introduction The SMARTBOX™ Controller The SMARTBOX ™ Controller is a proprietary WindTronics control system that consists of a charge controller and a non-grid-tie 1.5 kW inverter. Included within the charge controlle...

3 Introduction SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Battery Overview Battery Types Batteries are classified in two different ways: by application (their use) and construction (how they are built). The major applications are automotive, marine and deep cycl...

4 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Introduction The popular golf cart battery is generally a “semi” deep cycle - better than any starting battery, better than most marine, but not as good as a true deep cycle solid lead plate, such the L-16 or industri...

5 Introduction SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 • Water pumps can be add to the panel, but the pump must be rated at 120 VAC. • Typically, 1500W can handle all the lighting and some appliances. • You may want to mark wall plugs in the home to indicate ...

7 SMARTBOX Installation SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 SMARTBOX™ Controller Installation Chapter 2 provides details on installing the SMARTBOX ™ Controller and getting it ready for operation. For Information On: See: System Diagrams page 8 Mounting p...

8 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 SMARTBOX Installation System Diagrams TIP: The instructions in this section apply to a typical installation. Installation procedures may vary according to your specific application. For special applications, consult a...

9 SMARTBOX Installation SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 SMARTBOX™ Controller Diagram DC GFI WIND TURBINE HV POWER INPUT CHARGE CONTOL CURRENT/ VOLTAGE SENSING CURRENT/ VOLTAGE SENSING CURRENT/ VOLTAGE SENSING CURRENT/ VOLTAGE SENSING OVP AC TRANSFER S...

10 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 SMARTBOX Installation Minimum Clearance for Proper Mounting allow for at least 150 mm (6 in) clearance. allow for at least 150 mm (6 in) clearance. allow for at least 300 mm (12 in) clearance. allow for at least 300 ...

11 SMARTBOX Installation SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Grounding The SMARTBOX ™ Controller is designed to work only with the HONEYWELL ™ Wind Turbine. The turbine uses a negative-grounded electrical system. Grounding for the turbine, battery and AC ...

12 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 SMARTBOX Installation TURBINE JU N CTI O N B O X EART H G ROUND STAKE AC IN TU R B IN E SM A R TB O X™ Controller 12V 12V 12V 12V 12V 12V O PT IO N AL TURBINE P O LES L1 N G ND A C OUTP U T TO SUB S W ITCH BO ARD SIN...

13 SMARTBOX Installation SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Turbine Wiring and Distances The HONEYWELL™ Wind Turbine and SMARTBOX™ Controller can be installed at a maximum distance of 200 feet apart. The SMARTBOX™ Controller and battery enclosure can be ...

14 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 SMARTBOX Installation Turbine Over-current Protection The NEC requires the turbine circuit to be protected with a device rated for 125% of the rating of the circuit. The DC-rated fuse or circuit breaker between the t...

15 SMARTBOX Installation SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Battery Wiring The battery charge current is rated at 60 amps and inverter current is rated 72 amps maximum. The recommended wire type is #4 AWG USE-2/RHW-2 or THWN-2, 90 degrees C wire for a SM...

16 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 SMARTBOX Installation Battery Over-current Protection The NEC/CEC requires the battery circuit to be protected with a device rated for 125% of the rating of the circuit. The DC-rated fuse or circuit breaker between t...

17 SMARTBOX Installation SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 AC Input Wiring The AC input current is rated at 15 amps. Use standard NEC calculations and local codes for proper wiring. Figure 2.9 AC Input Current Wiring Diagram AC Output Wiring The AC outp...

18 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 SMARTBOX Installation AC Output Over-current Protection The NEC/CEC requires the AC output circuit to be protected with a device rated for 125% of the rating of the circuit. The AC-rated fuse or circuit breaker betwe...

19 SMARTBOX Installation SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Control Wiring Control wiring can use stranded CAT5, CAT6 or equivalent wire. JUN CTI O N BOX TU R BINE SM A R TB O X ™ Controller C A T5E or C A T6 GRN /WHT GRN BRN/ WHT BRN BLU /WHT BLU ORG/W ...

20 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 SMARTBOX Installation Enclosure Internal Wiring NEC/CEC and UL require that no wires cross within the Junction Box. Punch outs have been provided on the bottom of the Junction Box to meet this requirement. Battery Se...

21 SMARTBOX Installation SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 To connect the SMARTBOX™ Controller: 1. Mount SMARTBOX™ Controller to the wall per instructions on pages 9-10; Figure 2.3. 2. Place battery enclosure in a dry, well-ventilated indoor space.3. In...

23 Commissioning SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Commissioning Chapter 3 describes the step by step process of commissioning the SMARTBOX ™ Controller. For Information on: See: Commissioning Process page 24 3

24 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Commissioning Commissioning Process EXPLOSION OR FIRE HAZARD Entering battery information incorrectly may result in explosion or fire. During commissioning, the SMARTBOX™ Controller and turbine must be set up. Settin...

25 Commissioning SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 6. Select the battery Amp-hour rating for ONE battery by using the arrow keys. Press ENTER when finished. Display Description Optimal ENTER BATTERY AHr 100 Set the battery amp-hour rating for ONE batter...

27 Operation SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Operation Chapter 4 is an overview of SMARTBOX™ Controller operation including operating states, system faults and menu structures. For Information on: See: Introduction page 28 Turbine Operating States pag...

28 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Operation Introduction The basic operation of the turbine/ SMARTBOX ™ Controller electronic system is to optimize the efficient utilization of the energy captured from the wind. Low wind energy is stored in batteries...

30 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Operation the energy consumption state (see the Fault and Troubleshooting section for complete details): Display- Display State Description TURBINE FAULT GFI Turbine is stopped and contains a GFI fault. TURBINE FAULT...

31 Operation SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 System Faults The SMARTBOX™ Controller constantly monitors the status of the turbine. Any time the turbine senses a fault, the dynamic brake will stop the turbine and the SMARTBOX™ Controller will stop prod...

32 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Operation SMARTBOX™ Controller Front Panel BACK UP DOWN ENTER .TECHNICIAN ..BATTERY SETUP Figure 4.4 SMARTBOX™ Controller Front Panel Navigation Buttons 1. BACK button . The back button will bring you back to the pre...

34 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Operation View Data Menu .VIEW-TURBINE INPUT V=100 I=4 P=400 .VIEW-BATTERY CHARGE V=27.2 I=2 P=54.4 .VIEW-INVERTER V=27.2 I=0 P=0 .VIEW-AC OUTPUT V=120 I=0 P=0 .VIEW-ENVIRONMENT ws=5 wd=16 .VIEW-TEMPERATURE Te=30 Tc=...

35 Operation SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Battery Setup Menu RISK OF FIRE OR EXPLOSION These settings must be followed correctly. Setting them incorrectly will highly increase the risk of fire and/or battery explosion. Failure to follow this warnin...

37 Specifications SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Specifications 5

38 SMARTBOX ™ Controller for HONEYWELL ™ Wind Turbine WT6500 Owner’s Manual - Rev14 Specifications Description Rating Units Input Maximum Turbine Voltage 200 Volts DC Operating input voltage range 30-170 Volts DC Maximum input current 18 Amps DC Maximum input short circuit current 20 Amps DC Inverte...

WindTronics Honeywell International Inc.621 Sprucewood AvenueWindsor, Ontario N9C 0B3Tell: 877-946-3898www.honeywell.com The Honeywell Trademark is used under license from Honeywell International Inc.and makes no representations or warranties with respect to this product.